Beijer Electronics TA100 User Manual

iXPanelTA100

Service&MaintenanceManual

MAEN013A,2010-12

English

Service&MaintenancemanualforiXPanelTA100

Foreword

This manual contains detailedinformation about iX Panel TA100, including descriptions of variousactions that can be carried out inorder to maintain or update the operator panelhardware and software.

The manual contains descriptionsof basic maintenance and replacement of common parts in iX Panel TA100.

The manual assumes thatthe most recent versions of the system program (ﬁrmware) and iXDeveloper are used.

The followingother manuals are available for iXPanel TA100: iX PanelTA100installation manual (MAEN010x) for in formation regarding

installation. iX Developer reference manual (MAEN831x) for a descriptionof the

conﬁguration tool. iX Developer user’s guide (MAEN832x) for function-based descriptions.

Foreword

Order no: MAEN013A

The information inthis document is subject tochangewithoutnoticeandisprovidedasavailableatthe

time of printing. Beijer Electronics AB reserves the rightto change any information without updating th is

publication. Beijer Electronics AB assumes no responsibility for any errors that mayappear inthis document.

Read the entireinstallation manual prior to installing and usingthis equipment. Only qualiﬁed personnel

may install, operate or repair this equipment. Beijer ElectronicsAB is not responsible for modiﬁed, altered

or renovated equipment. Because the equipment hasa widerangeofapplications,usersmustacquirethe

appropriate know l edge to use the equipment properly in their speciﬁc applications. Persons responsible

for the application and the equipment must themselves ensure that each application is in compliance with

all relevant requirements, standards and legislationinrespecttoconﬁgurationandsafety. Onlypartsand

accessories manufactured according to speciﬁcations set by Beijer ElectronicsAB may be used.

BEIJER ELECTRONICSAB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGESRESULTING FROMTHE INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDYSHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE PRICE, ANDTHE CHOICE OF THE APPLICABLE REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER ELECTRONICSAB .

BeijerElectronics, MAEN013A

Contents

1 Safety Precautions ....................................................... 5

1.1 General ...........................................................

1.2 During Installation ..............................................

1.3 During Use .......................................................

1.4 Service and Maintenance ........................................

1.5 Dismantling and Scrapping .....................................

2 Introduction ............................................................. 7

2.1 iX PanelTA100 ..................................................

2.2 Maintenance .....................................................

2.3 Service andRepairs ..............................................

2.4 Dismantling and Scrapping .....................................

2.5 Contact andSupport ............................................

3 Installation ............................................................... 10

3.1 Space Requirements .............................................

3.2 InstallationProcess ..............................................

3.2.1 Connections tothe Controller ........................ ..........

3.2.2 Other Connections andPeripherals ......................... ....

4 TechnicalData ........................................................... 14

5 ChemicalResistance .................................................... 15

5.1 Metal Casing .....................................................

5.2 Touch Screen and Overlay .. .....................................

5.2.1 AutotexF157/207 ....... ........................................

5.2.2 TouchScreenSurface ....... .....................................

5.2.3 AutoﬂexEB ........ ..............................................

6 Hardware Tests .......................................................... 18

7 Hardware Replacement ................................................. 19

7.1 Mode Switches ...................................................

7.2 Cables .............................................................

7.3 Replacing the Rear Cover ........................................

7.4 Replacing the Display/Disp

7.4.1 Self TestoftheDisplay ... ........................................

7.4.2 CalibratingtheTouch Screen ....................................

layCable ..........................

7.5 ReplacingtheCompleteFront ..................................

7.6 Replacing the Backlight .. .......................................

7.7 Available SpareParts for iX Panel TA100 .......................

8 Service Menu ............................................................ 27

8.1 Service Menu in an Empty Panel ...............................

8.2 Service Menu in a Panel with Project ...........................

8.3 Service Menu Options ...........................................

8.3.1 IPSettings ..................... ..................................

8.3.2 Date/Time ........................... ............................

8.3.3 EraseProject ................ .....................................

8.3.4 TouchCalibrate ...... ...........................................

9 Hardware Self Test ...................................................... 29

9.1 Self Test Items ....................................................

10 10

15 16

16 17 17

19 20

21 22

24 25 26

27 27 27

27 28

28 28

5 5 6

6 6

7 8

8 8 9

BeijerElectronics, MAEN013A

Contents

10 AdditionalInstallation Tips . ........................................... 31

10.1 Grounding the OperatorPanel .................................

10.2 Ethernet Connection in the Panel ..............................

10.3 To Achieve Better EMC Protection .............................

10.4 Ambient Temperature ...........................................

10.5 Safety .............................................................

10.6 GalvanicIsolation ................................................

10.7 Cable and Bus Termination RS485 .............................

31 32 33

34 35

36 37

11 Fault Tracing ............................................................. 38

12 Software .................................................................. 40

12.1 General Information aboutSoftware ...........................

12.1.1 Software Products ....... ........................................

12.2 Update Software .................................................

12.2.1 iXDeveloper ................................................. ....

12.2.2 Remote AccessViewer ............ ...............................

12.2.3 System Program ..................... ............................

41 41

13 Environmental Aspects ................................................. 43

13.1 General Environmental Aspects ................................

13.2 Environmental Impactofthe OperatorPanels .................

13.2.1 Mechanical Components .................. ......................

13.2.2 Electronics ............ ...........................................

13.3 Recycling .........................................................

13.4 Environmental Impact Report ..................................

43 43

44 44

BeijerElectronics, MAEN013A

Safety Precautions

1SafetyPrecautions

Both the installer andthe owner and/or operator of the operatorpanel must read and understand thisinstallation manual.

1.1 General

• Read the safety precautionscarefully.

• Check the delivery for transportation damage. If damage is found, notif y the

supplier as soon as possible.

• Do not use the operator panel in an environment with high explosive hazards.

• The supplier is not responsible for modiﬁed, altered or reconstructed

equipment.

• Use only parts and accessories manufactured accordingto speciﬁcations of

the supplier.

• Read the installationand operating instructions carefully before installing,

using or repairingthe operator panel.

• Neverallowﬂuids,metalﬁlingsorwiringdebristoenteranyopeningsinthe

operator panel. This may cause ﬁre or electrical shock.

• Only qualiﬁed personnel may operate the operator panel.

• Storing theoperator panel wherethe temperature is lower/higher than

recommended in this manualcan cause the LCD display liquid to congeal/become isotopic.

• The LCD display liquid contains a powerful irritant. In caseof skin contact,

wash immediately with plenty of water. In case of eyecontact, hold the eye open,ﬂushwithplentyofwaterandgetmedicalattention.

• Theﬁguresinthismanualservesanillustrativepurpose. Becauseofthemany

variables associated with anyparticular installation, the suppliercannot assume responsibility for actual use based onthe ﬁgures.

• The supplier neither guarantees thatthe operator panel is suitable for your

particular application, nor assumes responsibility for your productdesign, installation or operation.

1.2 DuringInstallation

• The operator panelis designed for stationary installation on a plane surface,

where thefollowing conditions arefulﬁlled:

– no high explosive risks – no strong magnetic ﬁelds – no direct sunlight – no large, sudden temperature changes

• Install the product according to the accompanying installation instructions.

• Ground theproduct according to the accompanying installation instructions.

• Only qualiﬁed personnel may install the operator panel.

• Separate the high voltage,signal and supply cables.

• Make surethat the voltage and polarity of thepower source is correct before

connecting the product to the power outlet.

• Peripheralequipment must be appropriate for theapplication and location.

BeijerElectronics, MAEN013A

Safety Precautions

1.3 DuringUse

• Keep the operator panel clean.

• Emergency stop and othersafety functions may not be controlled from the

operator panel.

• Do not usetoo much force or sharp objects when touching the keys,touch

screenetc.

1.4 ServiceandMaintenance

• Only qualiﬁed personnel should carry out repairs.

• The agreed warranty applies.

• Before carrying out any cleaningor maintenance operations, disconnect the

equipment from theelectrical supply.

• Clean the display andsurrounding front cover with a soft cloth andmild

detergent.

• Replacing the battery incorrectly may resultin explosion. Only use batteries

recommended by the supplier.

1.5 DismantlingandScrapping

• The operator panelor parts thereof shall be recycledacc

regulations.

• The followingcomponents contain substances t

to health andthe environment: lithium batter display.

hat might be hazardous

y, electrolytic capacitor and

ording to local

BeijerElectronics, MAEN013A

Introduction

2Introduction

This manual describes howto maintain the iX PanelTA100. The functions availablein iX Developer depend onwhich operator panel model is

used.

2.1 iXPanelTA100

The followingdrawings are available foriX Panel TA100:

• Outline drawing

• Panelcut-out

BeijerElectronics, MAEN013A

Introduction

2.2 Maintenance

Carefully read the instr uctions before beginning maintenance on theoperator panel.

• Only qualiﬁed personnel should carry out maintenance.

• The agreed warranty and license agreements apply.

• Any damage tothe operator panel caused by personnel invalidates the

warranty.

• Before carrying out any cleaningor maintenance operations, disconnect the

operator panel fromthe power supply.

• Clean the display andsurrounding front cover with a soft cloth andmild

detergent. Recommended cleaning ﬂuids for the display are water and IPA (Isopropyl Alcohol orHexane).

• Replacing the battery incorrectly may resultin explosion. Only use batteries

recommended by the supplier.

• A 6-month warrantyon all service parts is provided.

Maintenance personnel are permitted to carry out the following actions:

• Replacing the Rear Cover

• Replacing the Display/Display Cable

• Replacing the Complete Front

• Replacing the Backlight

2.3 ServiceandRepairs

• Only accredited companies are permitted to perform service and repairs.

• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed

warranty will be i nvalidated.

• If training is required,contact the supplier.

• All maintenance should be performed in a 15-30 °C temperature range.

• Any damage tothe operator panel caused by personnel invalidates the

warranty.

• Contracts with customers supersede the information in thisdocument.

2.4 DismantlingandScrapping

• The operator panel, or parts thereof, should berecycled according to local

regulations.

• The followingcomponents contain substances that mightbe hazardous to

health and theenvironment: lithium battery, electrolytic capacitor, display.

BeijerElectronics, MAEN013A

Introduction

2.5 ContactandSupport

If you wantto report a fault or have aquestio n about the operator panels, please contact your localsupplier or ﬁll out the form onthe web site.

Enter the web site www.beijerelectronics.com and selectSupport.

Select Contact inthe menu. Make sure to provideinformation about type number, serial number, environmentand an installation description.

The form will besent to the manufacturer’s help desk and they will answer your question or registeryour improvement/fault.

To ensure quick resolution, provideas many details as possible in your report. Include the date and time when the problem occurred, a description of what you were trying to do, the detailed steps you took that led up to the problem, and details about any error messagesreceived.

BeijerElectronics, MAEN013A

3Installation

3.1 SpaceRequirements

• Installation plate thickness: 1.5 - 9.0mm (0.06 - 0.35 inch)

• Space requirementswhen installing the operator panel:

100 mm (4.0 inch)

228 mm

(8.98 inch)

50 mm

(2.0 inch)

100 mm (4.0 inch)

302 mm

(11.89 inch)

50 mm

(2.0 inch)

58 mm

(2.28 inch)

Installation

100 mm (4.0 inch)

Caution:

Theopenings ontheenclosureareforairconvection. Donotcovertheseopenings.

3.2 InstallationProcess

Unpackand check the delivery. If damage is found, notify the supplier.

Panel cut out 264.5 x 206.0 mm

(10.41 x 8.11 inch)

x 13

Note:

Placethe operatorpanelonastablesurfaceduring installation. Droppingitorlettingitfallmaycause damage.

BeijerElectronics, MAEN013A

Place thepanel cut out where theoperator panel is to besituated, draw along the outer sides of theholes and cut according to themarkings.

Secure the operator panel in position, using all the fastening holes and the provided brackets and screws:

x 13

Installation

0.5 - 1.0 Nm

BeijerElectronics, MAEN013A

Installation

Connect the cables in the speciﬁed order, accordingto the drawing and steps below.

Caution:

• Ensurethattheoperatorpanelandthecontrollersystemhavethesame electrical

grounding(referencevoltagelevel),otherwiseerrors incommunicationmay occur.

• Theoperatorpanelmustbebroughttoambient temperaturebeforeitisstarted

up. Ifcondensation forms,ensurethattheoperatorpanelisdrybeforeconnecting itto thepoweroutlet.

• Ensurethatthevoltageandpolarity ofthepowersourceiscorrect.

• Useonly shieldedcommunicationcables.

• Separatehighvoltagecablesfromsignalandsupplycables.

Power

CF CARD

Controller

RS422/RS485

RS232

24V DC

Ethernet

– Connect cable A. – Connect cable B, using an M5 screw and a grounding conductor (as short

as possible) with a cross-section of minimum 2.5 mm

– Connect cable C. – Connect cable D.

Carefully removethe laminated ﬁlm over the operator panel display, to avoid

static electricity that could damage the panel.

BeijerElectronics, MAEN013A

Installation

3.2.1 ConnectionstotheController

Forinformation about the cables to be usedwhen connecting the operator panel to the controller,please refer to the help ﬁle forthe driver in question.

3.2.2 OtherConnectionsandPeripherals

Cables, peripheral equipment and accessories must besuitable for the application and its environment. Forfurther details or recommendations, pleaserefer to the supplier.

BeijerElectronics, MAEN013A

Technical Data

4TechnicalData

Parameter iX Panel TA100

Frontpanel,WxHxD 302x228x6mm Mountingdepth 58mm (158mmincludingclearance) Frontpanel seal IP66 Rear panel seal IP 20 Keyboard

material/Front panel

Reverseside material

Weight 2.1 kg Serialport

RS422/RS485 SerialportRS232C 9-pinD-subcontact,malewithstandardlocking screws4-40

Ethernet 2x shieldedRJ45 USB HosttypeA(USB 2.0),m ax outputcurrent500m A Memoryslots 1x SDcard Realtimeclock ±30PPM +errorbecauseofambienttemperature. Total

Power consumption atrated voltage

Display TFT-LCD.800x600pixels,64Kcolors.

Activeareaof display,WxH

Fuse InternalDCfuse,3.15AT, 5x20mm Powersupply +24VDC (20-30VDC).Powersupplyconnector.

Ambient temperature

Storagetemperature -20°to+70°C Relativehumidity 5- 85%non-condensed Approvalsand

certiﬁcations

Touch screen: Polyesteronglass,1millionﬁnger touch operations. Overlay: AutotexF157orF207*.

Powder-coatedaluminum

25-pinD-sub contact,chassis-mountedfemalewith standardlo cking screws4-40UNC

UNC

maximumerror: 77seconds/monthat25°C. Temperature coefﬁcient: -0.034±0.006ppm/°C Rechargeablebattery.

Normal: 0.5A Maximum: 1.0A

CCFLbacklight lifetimeat theambienttemperatureof +25°C:>50,000h.

211.2x 158.4mm

CE:The powersupplymustconformwiththerequirements accordingtoIEC60950andIEC 61558-2-4. ULand cUL:Thepowersupplymustconformwith the requirementsforclassIIpowersupplies.

Verticalinstallation: 0°to+50°C Horizontalinstallation: 0°to +40°C

Informationisavailableon thewebsite

www.beijerelectronics.com

*SeesectionChemicalResistanceformore information.

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