T150
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iXPanelT150
Service&MaintenanceManual
MAEN008,2010-05
English
Service&Maintenance manualforiXPanelT150
Foreword
This manual contains detailed information about iX PanelT150, including
descriptions of various actions that canbe carried out in order to maintain or
update the operator panel hardwareand software.
The manual contains descriptions of basic maintenance and replacement of
common parts in iX PanelT150.
The manual assumes that the most recent versions of the system program
(firmware) and iX Developerare used.
The following othermanuals are available for iX Panel T150:
iX PanelT150 installation manual (MAEN988x) for information regarding
installation.
iX Developer referencemanual (MAEN831x) for a description of the
configuration tool.
iX Developer user’s guide (MAEN832x) for function-based descriptions.
Foreword
© Beijer ElectronicsAB, MAEN008, 2010-05
The information in this documentis subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer ElectronicsAB reserves the right to change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may a p pear in t his document.
Read the entire installation manualprior toinstalling and using this equipment. Only qualified personnel
may install, operate or repair this equipment. BeijerElectronics AB is not responsiblefor modified, altered
or renovated equipment. Because the equipment hasa wide rangeofapplications,usersmustacquirethe
appropriate knowledge to use the equipment properly in their specific applications. Personsresponsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements,standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB may be used.
BEIJER ELECTRONICSAB SHALL NOT BE LIABLE TOANYONE
FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGESRESULTINGFROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER
ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE
REMEDYSHALL BE THE REPAIR, REPLACEMENT,OR REFUND
OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER
ELECTRONICSAB .
BeijerElectronics, MAEN008
Contents
Contents
1 Safety Precautions ....................................................... 5
1.1 General ...........................................................
1.2 During Installation ..............................................
1.3 DuringUse .......................................................
1.4 Service and Maintenance ........................................
1.5 Dismantling and Scrapping .....................................
2 Introduction ............................................................. 7
2.1 iX PanelT150 ....................................................
2.2 Maintenance .....................................................
2.3 Service andRepairs ..............................................
2.4 Dismantling and Scrapping .....................................
2.5 Contact andSupport ............................................
3 Installation ............................................................... 10
3.1 SpaceRequirements .............................................
3.2 InstallationProcess ..............................................
3.2.1 ConnectionstotheController .............................. ....
3.2.2 OtherConnectionsand Peripherals ...................... .......
4 Technical Data ........................................................... 14
5 Chemical Resistance .................................................... 15
5.1 MetalCasing .....................................................
5.2 Touch Screen and Overlay ... ....................................
5.2.1 Autotex F157/207 ....... ........................................
5.2.2 TouchScreen Surface ................ ............................
5.2.3 AutoflexEB ..... .................................................
6 Hardware Tests .......................................................... 18
7 Additional Hardware ................................................... 19
7.1 Memory Card ....................................................
7.1.1 Installation ............... ........................................
7.1.2 SettingsiniX Developer ................... ......................
8 Hardware Replacement ................................................. 21
8.1 Mode Switches ...................................................
8.2 Cables .............................................................
8.3 Replacing the Rear Co
8.4 Replacing the Displa
8.4.1 Self-test of the Dis
8.4.2 Calibrating theTouch Screen .. ..................................
ver ........................................
y/Display Cable . .........................
play .............................. .............
8.5 ReplacingtheCompleteFront ..................................
8.6 Replacing the Backlight .........................................
8.7 AvailableSpare Parts for iX Panel T150 .........................
9 Service Menu ............................................................ 30
9.1 Service Menu in an Empty Panel ...............................
9.2 Service Menu in a Panel with Project ...........................
9.3 ServiceMenu Options ...........................................
9.3.1 IP Settings ... ................................................ ....
9.3.2 Date/Time ........................ ...............................
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BeijerElectronics, MAEN008
Contents
9.3.3 Erase Project ................................................. ....
9.3.4 Format Memory Card .............................. .............
9.3.5 TouchCalibrate .................. ...............................
31
31
31
10 Hardware Self Test ...................................................... 32
11 Additional Installation Tips .. .......................................... 33
11.1 Grounding the Operator Panel .................................
11.2 Ethernet Connection in the Panel ..............................
11.3 To Achieve Better EMC Protection .............................
11.4 Ambient Temperature ...........................................
11.5 Safety .............................................................
11.6 Galvanic Isolation ................................................
11.7 Cable and Bus Termination RS485 .............................
33
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35
36
37
38
39
12 Fault Tracing ............................................................. 40
13 Software .................................................................. 42
13.1 General Information about Software ...........................
13.1.1 Software Products .......... .....................................
13.2 Update Software .................................................
13.2.1 iX Developer ......................... ............................
13.2.2 RemoteAccess Viewer ......... ..................................
13.2.3 SystemProgram .................................... .............
42
42
43
43
43
43
14 Environmental Aspects ................................................. 45
14.1 General Environmental Aspects ................................
14.2 Environmental Impact of the OperatorPanels .................
14.2.1 Mechanical Components ................................. .......
14.2.2 Electronics ........................ ...............................
14.3 Recycling .........................................................
14.4 Environmental Impact Report ..................................
45
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BeijerElectronics, MAEN008
Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operatorof the operator panel must read
and understand this installation manual.
1.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
• Do not use the operator panel in an environment with high explosive hazards.
• The supplier is not responsible for modified, altered or reconstructed
equipment.
• Use only parts and accessories manufactured according to specifications of
the supplier.
• Read the installation and operating instructions carefully before installing,
using or repairing theoperator panel.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
• Only qualified personnel may operate the operator panel.
• Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCDdisplay liquid to
congeal/become isotopic.
• The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
• The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.2 DuringInstallation
• The operator panel is designed for stationary installation on a plane surface,
where thefollowing conditions are fulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
• Install the product accordingto the accompanying installation instructions.
• Ground the product accordingto the accompanying installation instructions.
• Only qualified personnel may install the operator panel.
• Separate the high voltage, signal and supply cables.
• Make sure thatthe voltage and polarity of the power source is correct before
connecting the productto the power outlet.
• Peripheralequipment must be appropriate for the application and location.
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Safety Precautions
1.3 DuringUse
• Keep the operator panel clean.
• Emergency stop and other safety functions may not be controlled from the
operator panel.
• Do not use too much force or sharp objects when touching the keys, touch
screenetc.
1.4 ServiceandMaintenance
• Only qualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
• Clean the display and surrounding front cover with a soft cloth and mild
detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
• The operator panel or parts thereofshall be recycled acc
regulations.
• The following components contain substances t
to health and the environment: lithium batter
display.
hat might be hazardous
y, electrolytic capacitor and
ording to local
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Introduction
2Introduction
This manual describes how to maintain the iX Panel T150.
The functions available in iX Developer depend on which operator panel model is
used.
2.1 iXPanelT150
The following drawingsare available for iX PanelT150:
• Outline drawing
• Panelcut-out
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Introduction
2.2 Maintenance
Carefully read the instructions before beginning maintenance on the operator
panel.
• Only qualified personnel should carry out maintenance.
• The agreed warranty and license agreements apply.
• Any damage to the operator panel caused by personnel invalidates the
warranty.
• Before carrying out any cleaning or maintenance operations, disconnect the
operator panel from the powersupply.
• Clean the display and surrounding front cover with a soft cloth and mild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
• A 6-month warranty on allservice parts is provided.
Maintenance personnel are permitted to carry out the following actions:
• Replacing the Rear Cover
• Replacing the Display/Display Cable
• Replacing the Complete Front
• Replacing the Backlight
2.3 ServiceandRepairs
• Only accredited companies are permitted to p erform service and repairs.
• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be invalidated.
• If training is required, contact the supplier.
• All maintenance should be performed in a 15-30 °C temperature range.
• Any damage to the operator panel caused by personnel invalidates the
warranty.
• Contracts with customers supersede the information in thisd ocument.
2.4 DismantlingandScrapping
• The operator panel, or parts thereof,should be recycled according to l ocal
regulations.
• The following components contain substances that might be hazardousto
health and the environment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you want to report a fault or have a question about the operator panels, please
contact your local supplier orfill out the form on the web site.
1.
Enter the web site www.beijerelectronics.comand select Support.
2.
Select Contact in themenu. Make sure to provide information about type
number, serial number, environment and an installation description.
The form will be sent to the manufacturer’s help desk and they will answer your
question or register your improvement/fault.
To ensure quick resolution, provide as many details as possible in your report.
Include the date and time when the problem occurred,a description of what you
were trying to do, the detailed steps you took that led up to the problem, and
details about any error messages received.
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3Installation
3.1 SpaceRequirements
• Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35inch)
• Space requirementswhen installing the operator panel:
100 mm
(4.0 inch)
304 mm
(11.97 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
398 mm
(15.67 inch)
50 mm
(2.0 inch)
60 mm
(2.36 inch)
Installation
100 mm
(4.0 inch)
Caution:
Theopenings ontheenclosurearefor airconve
ction. Donotcovertheseopenings.
3.2 InstallationProcess
1.
Unpack and check the delivery. If
Note:
Placethe operatorpanelonastablesurfaceduringinstallation.
Droppingitorlettingitfallmaycausedamage.
damage is found, notify the supplier.
Panel cut out 355.5 x 278.5 mm
(14.0 x 10.96 inch)
x 14
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2.
Place the panel cut out where the operator panel is tobe situated, draw along
the outer sides of the holes and cut according to the markings.
3.
Secure theoperator panel in position, using all the fastening holes and the
provided brackets and screws:
x 14
Installation
0.5 - 1.0 Nm
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Installation
4.
Connect the cables in the specified order,according to the drawing and steps
below.
Caution:
• Ensurethattheoperator panelandthecontrollersystemhavethe sameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
• Theoperatorpanelmust bebroughttoambienttemperaturebeforeitisstarted
up. Ifcondensationforms,ensurethattheoperator panelisdrybeforeconnecting
itto thepoweroutlet.
• Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
• Useonlyshieldedcommunicationcables.
• Separatehighvoltagecablesfromsignalandsupplycables.
Power
CF CARD
B
1
Controller
RS422/RS485
RS232
24V DC
24V DC
C
D
A
Ethernet
– Connect cable A.
– Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-section of minimum 2.5 mm
– Connect cable C.
– Connect cable D.
5.
Carefully remove the laminated film overthe operator panel display,to avoid
2
.
static electricity that could damage the panel.
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Installation
3.2.1 ConnectionstotheController
Forinformation about the cables to be used when connecting the operator panel to
the controller,please refer to the help file for the driver in question.
3.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. Forfurther details or recommendations, please refer to the
supplier.
Caution:
Whenusingacompactflashcard,donotremovethecardwhen thebusyindicatoris
illuminated.
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Technical Data
4TechnicalData
Parameter iXPanelT150
Frontpanel,WxHxD 398x304x6mm
Mountingdepth 60mm (160mmincludingclearance)
Frontpanel seal IP66
Rear panel seal IP 20
Keyboard
material/Front
panel
Reverseside
material
Weight 3.7 kg
Serialport
RS422/RS485
SerialportRS232C 9-pinD-subcontact,malewithstandardlocking screws4-40
Ethernet ShieldedRJ45
USB HosttypeA(USB1.1),maxoutputcurrent500mA
CF-slot Compactflash,typeIandII
Realtimeclock ±20PPM +errorbecauseofambienttemperatureandsupply
Power consumption
atrated voltage
Display TFT-LCD.1024x768pixels,64Kcolors.
Activeareaof
display,Wx H
Fuse InternalDCfuse,3.15AT,5x20mm
Powersupply +24V DC(20-30V DC).Powersupplyconnector.
Ambient
temperature
Storagetemperature -20° to+70°C
Relativehumidity 5- 85%non-condensed
Approvalsand
certifications
Touchscreen: Polyesteronglass,1millionfingertouch
operations. Overlay: AutotexF157orF207*.
Powder-coatedaluminum
25-pinD-sub contact,chassis-mountedfemalewith
standardlockingscrew s 4-40UNC
UNC
DevicetypeB(USB1.1)
voltage. Totalmaximumerror: 1min/monthat25°C.
Temperature coefficient: -0.034±0.006ppm/°C
Rechargeablebattery.
Normal: 1.2A
Maximum: 1.7A
CCFLbacklight lifetimeattheambienttemperatureof
+25°C:>35,000h.
304.1x 228.1mm
CE:The powersupplymustconformwiththerequirements
accordingtoIEC60950andIEC61558-2-4.
ULand cUL:Thepowersupplymustconformwiththe
requirementsforclassIIpowersupplies.
Verticalinstallation: 0°to+50°C
Horizontalinstallation: 0°to +40°C
Informationisavailableonthewebsite
www.beijerelectronics.com
2
*SeesectionChemicalResistancefor moreinformation.
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Chemical Resistance
5 ChemicalResistance
5.1 MetalCasing
The frame and casing material is powder-coatedaluminum. This powder paint
withstands exposure to the followingchemicals without visible change:
Aceticacid 10% Phosphoricacid4%
Citricacid10% Phosphoricacid10%
Diesel Seawater
Distilledwater Sodiumchloride2%
Edibleoil Sodiumchloride20%
Fueloil Sulphuricacid 20%
Hydrogenperoxide3% Tapwater
The powder paint showslimited resistance to the f
ollowing chemicals at room
temperature:
Butanol Nitricacid3%
Hydrochloricacid5% Nitricacid10%
Isopropylalcohol Phosphoricacid43%
Na-hypochlorite10% Turpentine
Note:
Ifexposuretoanyof theabovechemicalsisdemanded,itis recommendedtofirsttest
thechemical onan“invisible”spotof themetalcasing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Aceticacid, conc. Methyl-ethyl ketone Toluene
Acetone Nitricacid 30% Trichlorethylene
Ammonia5% Phenol Xylene
Ammonia,conc. Sodiumhydroxide5% 97octanunleadedpetrol
Ethylacetate Sodiumhydroxide30% 98octanleadedpetrol
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