Beijer Electronics K70 User Manual

iXPanelK70

Service&MaintenanceManual

MAEN002,2010-05

English

Service&MaintenancemanualforiXPanelK70

Foreword

This manual contains detailed information about iX Panel K70, including
descriptions of variousactions that can be carried out in orderto maintain or
update the operator panelhardware and software.

The manual contains descriptionsof basic maintenance and replacement of
common parts in iXPanel K70.

The manual assumes thatthe most recent versions of the system program
(firmware) and iX Developer are used.

The followingother manuals are available for iX Panel K70:
iX PanelK70 installation manual (MAEN996x) for informationregarding

installation.
iX Developer reference manual (MAEN831x) for a description of the

configuration tool.
iX Developer user’sguide (MAEN832x) for function-based descriptions.

Foreword

© Beijer Electronics AB, MAEN002, 2010-05

The information inthis document is subject tochangewithoutnoticeandisprovidedasavailableatthe

time of printing. Beijer Electronics AB reserves the rightto change any information without up dating this

publication. Beijer Electronics AB assumes no responsibility for any errors that mayappear in this document.

Read the entireinstallation manual prior to installing and using this equipment. Only qualified personnel

may install, operate or repairthis equipment. Beijer ElectronicsAB is notresponsible for modified, altered

or renovated equipment. Because the equipment hasa widerangeofapplications,usersmustacquirethe

appropriate know l edge to use the equipment properly in their specific applications. Persons responsible

for the application and the equipment must themselves ensure that each application is in compliance with

all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand

accessories manufactured according to specifications set byBeijer ElectronicsAB may be used.

BEIJER ELECTRONICSAB SHALL NOTBE LIABLE TO ANYONE
FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGESRESULTING FROMTHE
INSTALLATION, USE OR REPAIR OF THISEQUIPMENT, WHETHER
ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'SSOLE
REMEDYSHALL BE THE REPAIR, REPLACEMENT, OR REFUND
OF PURCHASE PRICE, ANDTHE CHOICE OF THE APPLICABLE
REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER
ELECTRONICSAB .

BeijerElectronics, MAEN002

Contents

Contents

1 Safety Precautions ....................................................... 5

1.1 General ...........................................................

1.2 During Installation ..............................................

1.3 During Use .......................................................

1.4 Service and Maintenance ........................................

1.5 Dismantling and Scrapping .....................................

2 Introduction ............................................................. 7

2.1 iX PanelK70 .....................................................

2.2 Maintenance .....................................................

2.3 Serviceand Repairs ..............................................

2.4 Dismantling and Scrapping .....................................

2.5 Contact andSupport ............................................

3 Installation ............................................................... 10

3.1 SpaceRequirements .............................................

3.2 InstallationProcess ..............................................

3.2.1 ConnectionstotheController ........................... .......

3.2.2 OtherConnectionsandPeripherals .............................

4 Technical Data ........................................................... 14

5 Chemical Resistance .................................................... 15

5.1 MetalCasing .....................................................

5.2 Keyboard Material ...............................................

5.2.1 Autotex F157/207 ...................... .........................

5.2.2 Screen Surface ........... ........................................

5.2.3 Autoflex EB .................................................. ....

6 Hardware Tests .......................................................... 18

7 Additional Hardware ................................................... 19

7.1 Memory Card ....................................................

7.1.1 Installation ................................................ .......

7.1.2 SettingsiniXDeveloper ................... ......................

8 Hardware Replacement ................................................. 21

8.1 Mode Switches ...................................................

8.2 Cables .............................................................

8.3 Replacing the Rear Cov

8.4 Replacing the Displa

8.4.1 Self-test of the Disp

er ........................................

y/Display Cable .. ........................

lay ...........................................

8.5 ReplacingtheCompleteFront ..................................

8.6 Replacing the Backlight .........................................

8.7 Available SpareParts for iX Panel K70 ..........................

9 Service Menu ............................................................ 29

9.1 Service Menu in an Empty Panel ...............................

9.2 Service Menu in a Panel withProject ...........................

9.3 ServiceMenuOptions ...........................................

9.3.1 IPSettings ................................................ .......

9.3.2 Date/Time ......... ..............................................

9.3.3 EraseProject ................................................. ....

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Contents

9.3.4 Format Memory Card ...........................................

30

10 Hardware SelfTest ...................................................... 31

11 AdditionalInstallation Tips ............................................ 32

11.1 Grounding theOperatorPanel .................................

11.2 Ethernet Connection in the Panel ..............................

11.3 To Achieve Better EMC Protection .............................

11.4 Ambient Temperature ...........................................

11.5 Safety .............................................................

11.6 Galvanic Isolation ................................................

11.7 Cable and Bus Termination RS485 .............................

32
33
34

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36

37
38

12 Fault Tracing ............................................................. 39

13 Software .................................................................. 41

13.1 General Information aboutSoftware ...........................

13.1.1 Software Products .................................. .............

13.2 Update Software .................................................

13.2.1 iXDeveloper ........................................... ..........

13.2.2 Remote AccessViewer ........................ ...................

13.2.3 SystemProgram ............................................. ....

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14 Environmental Aspects ................................................. 44

14.1 General Environmental Aspects ................................

14.2 Environmental Impact of the Operator Panels .................

14.2.1 Mechanical Components ........................................

14.2.2 Electronics .................................... ...................

14.3 Recycling .........................................................

14.4 Environmental Impact Report ..................................

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BeijerElectronics, MAEN002

Safety Precautions

1SafetyPrecautions

Both the installer andthe owner and/or operator of the operator panel must read
and understand thisinstallation manual.

1.1 General

• Read the safety precautionscarefully.

• Check the delivery for transportation damage. If damage is found, notify the

supplier as soon as possible.

• Donot use the operator panel in an environment with high explosive hazards.

• Thesupplier is not responsible for modified,altered or reconstructed

equipment.

• Use only parts and accessories manufactured accordingto specifications of

the supplier.

• Read the installationand operating instructions carefully before installing,

using or repairingthe operator panel.

• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe

operator panel. This may cause fire or electrical s hock.

• Only qualified personnel may operate the operator panel.

• Storing theo perator panel where the temperature is lower/higher than

recommended in this manualcan cause the LCD display liquidto
congeal/become isotopic.

• The LCD display liquid contains apowerful irritant. Incase of skin contact,

wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.

• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany

variables associated with anyparticular installation, the supplier cannot
assume responsibility for actual use based on the figures.

• The supplier neither guarantees that the operatorpanel is suitable for your

particular application, nor assumesresponsibility for your product design,
installation or operation.

1.2 DuringInstallation

• The operator panelis designed for stationary installation on a plane surface,

where thefollowing conditions arefulfilled:

– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes

• Install the product according to the accompanying installation instructions.

• Ground theproduct according to the accompanying installation instructions.

• Only qualified personnel mayinstall the operator panel.

• Separate the high voltage, signal and supply cables.

• Make surethat the voltage and polarity of the power source is correctbefore

connecting theproduct to the power outlet.

• Peripheralequipment must be appropriate for theapplication and location.

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Safety Precautions

1.3 DuringUse

• Keep the operator panel clean.

• Emergency stop and othersafety functions may not be controlled from the

operator panel.

• Do not usetoo much force or sharp objects when touching the keys, touch

screenetc.

1.4 ServiceandMaintenance

• Only qualified personnel should carry out repairs.

• The agreed warranty applies.

• Before carrying out any cleaning or maintenanceoperations, disconnect the

equipment from theelectrical supply.

• Clean the display andsurrounding front cover with a soft cloth and mild

detergent.

• Replacing the battery incorrectly may resultin explosion. Only use batteries

recommended by thesupplier.

1.5 DismantlingandScrapping

• The operator panelor parts thereof shall be recycledacc

regulations.

• The followingcomponents contain substances t

to health andthe environment: lithiumbatter
display.

hat might be hazardous

y, electrolytic capacitor and

ording to local

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Introduction

2Introduction

This manual describes how tomaintain the iX Panel K70.
The functions availablein iX Developer depend on which operator panel model is

used.

2.1 iXPanelK70

The followingdrawings are available foriX Panel K70:

• Outline drawing

• Panelcut-out

• Te x t s t ri p

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Introduction

2.2 Maintenance

Carefully read the instructions beforebeginning maintenance on the operator
panel.

• Only qualified personnel should carry out maintenance.

• The agreed warranty and license agreements apply.

• Any damage tothe operator panel caused by personnelinvalidates the

warranty.

• Before carrying out any cleaning or maintenanceoperations, disconnect the

operator panel fromthe power supply.

• Clean the display andsurrounding front cover with a soft cloth and mild

detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).

• Replacing the battery incorrectly may resultin explosion. Only use batteries

recommended by thesupplier.

• A 6-month warrantyon all service parts is provided.

Maintenance personnel are permitted tocarry out the following actions:

• Replacing the Rear Cover

• Replacing the Display/Display Cable

• Replacing the Complete Front

2.3 ServiceandR epairs

• Only accredited companies are permitted to perform service and repairs.

• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed

warranty will beinvalidated.

• If training is required,contact the supplier.

• All maintenance should be performed in a15-30 °C temperature range.

• Any damage tothe operator panel caused by personnelinvalidates the

warranty.

• Contracts with customers s upersede the information in this document.

2.4 DismantlingandScrapping

• The operator panel,or parts thereof, should berecycled according to local

regulations.

• The followingcomponents contain substances that mightbe hazardous to

health and theenvironment: lithium battery, electrolyticcapacitor, display.

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Introduction

2.5 ContactandSupport

If you wantto report a fault or have aquestion about the operator panels, please
contact your localsupplier or fill out the form on the web site.

1.

Enter the web site www.beijerelectronics.com and selectSupport.

2.

Select Contact inthe menu. Make sure to provideinformation about type
number, serial number, environmentand an installation description.

The form will besent to the manufacturer’s help deskand they will answer your
question or registeryour improvement/fault.

To ensure quick resolution, provideas many details as possible in yourreport.
Include the date and time when the problem occurred, a description of what you
were trying to do, thedetailed steps you took that led up to the problem, and
details about any error messages received.

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3Installation

3.1 SpaceRequirements

• Installation plate thickness: 1.5 - 9.0mm (0.06 - 0.35 inch)

• Space requirementswhen installing the operator panel:

100 mm
(4.0 inch)

Installation

177 mm

(6.97 inch)

50 mm

(2.0 inch)

100 mm
(4.0 inch)

285 mm

(11.22 inch)

Caution:

Theopenings ontheenclosureareforairconvection. Donotcover theseopenings.

50 mm

(2.0 inch)

(2.20 inch)

100 mm
(4.0 inch)

56 mm

3.2 InstallationProcess

1.

Unpackand check the delivery. If damage is found, notify thesupplier.

Panel cut out 245.5 x 138.5 mm

(9.67 x 5.45 inch)

x 6

Note:

Placethe operatorpanelonastablesurfaceduringinstallation.
Droppingitorlettingitfallmaycausedamage.

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2.

Place thepanel cut out where theoperator panel is to besituated, draw along
the outer sides of the holes and cutaccording to the markings.

For text strip

5.0 mm

18.0 mm

(0.71 inch)

3.

Secure the operator panel in position, using allthe fastening holes and the

(0.20 inch)

provided brackets and screws:

Installation

x 6

0.5 - 1.0 Nm

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Installation

4.

Connect the cables in the specified order, according to the drawing and steps
below.

Caution:

• Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectrical

grounding(referencevoltagelevel),otherwiseerrors incommunicationmay
occur.

• Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstarted

up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
itto thepoweroutlet.

• Ensurethatthevoltageandpolarityofthepowersourceiscorrect.

• Useonly shieldedcommunicationcables.

• Separatehighvoltagecablesfromsignalandsupplycables.

Power

CF CARD

B

1

Controller

RS422/RS485

RS232

24V DC

24V DC

C

D

A

Ethernet

– Connect cable A.
– Connect cable B, using an M5 screwand a grounding conductor (as short

as possible) with a cross-section of minimum 2.5 mm

– Connect cable C.
– Connect cable D.

5.

Carefully removethe laminated film over the operator panel display, to avoid

2

.

static electricity that could damage the panel.

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Installation

3.2.1 ConnectionstotheController

Forinformation about the cables to be used when connecting the operator panel to
the controller,please refer to the help file for the driver in question.

3.2.2 OtherConnectionsandPeripherals

Cables, peripheral equipment and accessories must besuitable for the application
and its environment. Forfurther details or recommendations, please refer to the
supplier.

Caution:

Whenusingacompactflashcard, donotremovethecardwhenthebusyindicator is
illuminated.

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Technical Data

4TechnicalData

Parameter iX Panel K70

Frontpanel,WxHxD 285x177x6mm
Mountingdepth 56mm (156mmincludingclearance)
Frontpanel seal IP66
Rear panel seal IP 20
Keyboardmaterial Membraneswitchkeyboardwith metaldomes. Overlay

filmof AutotexF157*withprintonreverseside. 1million
operations.

Reverseside
material

Weight 1.4 kg
Serialport

RS422/RS485
SerialportRS232C 9-pin D-sub contact,male withstandardlockingscrews4-40

Ethernet ShieldedRJ45
USB HosttypeA(USB 1.1),max outputcurrent 500m A

CF-slot Compactflash,typeI andII
Realtimeclock ±20PPM +errorbecauseofambienttemperatureandsupply

Power consumption
atrated voltage

Display TFT-LCD.640x480pixels,64Kcolors.

Activeareaof
display, WxH

Fuse InternalDCfuse,3.15AT,5 x20mm
Powersupply +24V DC(20-30VDC).Powersupplyconnector.

Ambient
temperature

Storagetemperature -20° to+70°C
Relativehumidity 5- 85%non-condensed
Approvalsand

certifications

Powder-coatedaluminum

25-pinD-sub contact,chassis-mountedfemalewith
standardlo cking screws4-40UNC

UNC

DevicetypeB(USB1.1)

voltage. Totalmaximumerror: 1min/monthat25°C.
Temperature coefficient: -0.034±0.006ppm/°C
Rechargeablebattery.

Normal: 0.4A
Maximum: 0.9A

CCFLbacklight lifetimeat theambienttemperatureof
+25°C:>50,000h.

131.5x 98.6m m

CE:The powersupplymustconformwiththerequirements
accordingtoIEC60950andIEC 61558-2-4.
ULand cUL:Thepowersupplymustconformwith the
requirementsforclassIIpowersupplies.

Verticalinstallation: 0°to+50°C
Horizontalinstallation: 0°to +40°C

Informationisavailableon thewebsite

www.beijerelectronics.com

2

*SeesectionChemical Resistancefor moreinformation.

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