Beijer Electronics K100 User Manual
iXPanelK100
Service&MaintenanceManual
MAEN003,2010-05
English
Service&Maintenancemanualfor iX PanelK100
Foreword
This manual contains detailedinformation about iX Panel K100, including
descriptions of various actions that can be carried out in orderto maintain or
update the operator panel h ardware and software.
The manual contains descriptions of basic maintenance and replacement of
common parts in iX Panel K100.
The manual assumes thatthe most recent versions of the system program
(firmware) and iXDeveloper are used.
The following other manuals are available for iX Panel K100:
iX PanelK100 installation manual (MAEN995x) for information regarding
installation.
iX Developer referencemanual (MAEN831x) for a descriptionof the
configuration tool.
iX Developer user’sguide (MAEN832x) for function-based descriptions.
Foreword
© Beijer ElectronicsAB, MAEN003, 2010-05
The information in this docu ment is subject tochangewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer ElectronicsAB reserves the rightto change any information without updating this
publication. Beijer Electronics AB assumes no responsibility for any errors that may appear in this document.
Read the entireinstallation manual prior to installing and usingthis equ ipment. Only qualified personnel
may install, operate or repair this equipment. Beijer ElectronicsAB is not responsible formodified, altered
or renovated equipment. Because the equipment hasa widerangeofapplications,usersmustacquirethe
appropriate know l edge to use the equipment properly in their specific applications. Personsresponsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements,standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer ElectronicsAB maybe used.
BEIJER ELECTRONICSAB SHALL NOT BELIABLE TO ANYONE
FOR ANY DIRECT, INDIRECT, SPECIAL,INCIDENTAL OR
CONSEQUENTIAL DAMAGESRESULTING FROMTHE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER
ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE
REMEDYSHALL BE THE REPAIR, REPLACEMENT, ORREFUND
OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDYSHALLBEATTHESOLEDISCRETIONOFBEIJER
ELECTRONICSAB .
BeijerElectronics, MAEN003
Contents
Contents
1 SafetyPrecautions ....................................................... 5
1.1 General ...........................................................
1.2 DuringInstallation ..............................................
1.3 DuringUse .......................................................
1.4 Service and Maintenance ........................................
1.5 Dismantling and Scrapping .....................................
2 Introduction ............................................................. 7
2.1 iX PanelK100 ....................................................
2.2 Maintenance .....................................................
2.3 Service andRepairs ..............................................
2.4 Dismantling and Scrapping .....................................
2.5 Contact and Support ............................................
3 Installation ............................................................... 10
3.1 SpaceRequirements .............................................
3.2 InstallationProcess ..............................................
3.2.1 Connections to theController ..................................
3.2.2 OtherConnections and Peripherals ............. ................
4 Technical Data ........................................................... 14
5 Chemical Resistance .................................................... 15
5.1 MetalCasing .....................................................
5.2 Keyboard Material ...............................................
5.2.1 AutotexF157/207 ..................................... ..........
5.2.2 ScreenSurface .............. .....................................
5.2.3 AutoflexEB ..... .................................................
6 Hardware Tests .......................................................... 18
7 Additional Hardware ................................................... 19
7.1 Memory Card ....................................................
7.1.1 Installation .................. .....................................
7.1.2 SettingsiniX Developer .........................................
8 Hardware Replacement ................................................. 21
8.1 Mode Switches ...................................................
8.2 Cables .............................................................
8.3 Replacing the Rear Co
8.4 Replacing the Displa
8.4.1 Self-test of the Dis
ver ........................................
y/Display Cable . .........................
play ........................... ................
8.5 ReplacingtheCompleteFront ..................................
8.6 Replacing the Backlight . ........................................
8.7 AvailableSpare Parts for iX Panel K100 ........................
9 Service Menu ............................................................ 29
9.1 Service Menu in an Empty Panel ...............................
9.2 Service Menu in a Panelwith Project ...........................
9.3 Service MenuOptions ...........................................
9.3.1 IP Settings ...... ................................................ .
9.3.2 Date/Time ........................... ............................
9.3.3 Erase Project .................................................... .
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Contents
9.3.4 Format MemoryCard ...... .....................................
30
10 HardwareSelf Test ...................................................... 31
11 Additional Installation Tips .. .......................................... 32
11.1 Grounding the Operator Panel .................................
11.2 Ethernet Connection in the Panel ..............................
11.3 To Achieve Better EMC Protection .............................
11.4 Ambient Temperature ...........................................
11.5 Safety .............................................................
11.6 Galvanic Isolation ................................................
11.7 Cable and Bus Termination RS485 .............................
32
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34
35
36
37
38
12 FaultTracing ............................................................. 39
13 Software .................................................................. 41
13.1 General Information about Software ...........................
13.1.1 Software Products ............. ..................................
13.2 Update Software .................................................
13.2.1 iX Developer .................................. ...................
13.2.2 RemoteAccess Viewer ............... ............................
13.2.3 SystemProgram .......................................... .......
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14 Environmental Aspects ................................................. 44
14.1 General Environmental Aspects ................................
14.2 Environmental Impact of theOperatorPanels .................
14.2.1 Mechanical Components ........................................
14.2.2 Electronics ........................... ............................
14.3 Recycling .........................................................
14.4 Environmental Impact Report ..................................
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BeijerElectronics, MAEN003
Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the
supplier as soon aspossible.
• Do not use the operator panel inan environment with high explosive hazards.
• The supplier is not responsible formodified, altered or reconstructed
equipment.
• Use only parts and accessories manufactured according tospecifications of
the supplier.
• Read the installationand operating instructions carefully before installing,
using or repairingthe operator panel.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
• Only qualified personnel may operate the operator panel.
• Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
• The LCD display liq uid contains a powerfulirritant. In case of skincontact,
wash immediately with plentyof water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any p articular installation, the supplier cannot
assume responsibility for actual use based on the figures.
• The supplier neither guarantees that t he operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.2 DuringInstallation
• The operator panel is designed for stationary installation on a plane surface,
where thefollowing conditions arefulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
• Install the productaccording to the accompanying installation instructions.
• Ground theproduct according to the accompanying installation instructions.
• Only qualified personnel may installthe operator panel.
• Separate the high voltage, signal and supply cables.
• Make surethat the voltage and polarity of the powersource is correct before
connecting the product to the power outlet.
• Peripheralequipment must be appropriate for the applicationand location.
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Safety Precautions
1.3 DuringUse
• Keep the operator panel clean.
• Emergency stop and other safety functions may not be controlled from the
operator panel.
• Do not use too much force or sharp objects when touching the keys, touch
screenetc.
1.4 ServiceandMaintenance
• Only qualified personnel should carry out repairs.
• The agreed warrantyapplies.
• Before carrying out any cleaning or maintenance operations, disconnect the
equipment from theelectrical supply.
• Clean the display and surrounding front coverwith a soft cloth and mild
detergent.
• Replacing the battery incorrectly may result inexplosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
• The operator panel or parts thereof shall be recycled a cc
regulations.
• The followingcomponents contain substances t
to health and the environment: lithium batter
display.
hat might be hazardous
y, electrolytic capacitor and
ording to local
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Introduction
2Introduction
This manual describes howto maintain the iX PanelK100.
The functions availablein iX Developer depend on which operator panel model is
used.
2.1 iXPanelK100
The followingdrawings are available for iX Panel K100:
• Outline drawing
• Panelcut-out
• Te x t s t ri p
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Introduction
2.2 Maintenance
Carefully read the instructions before beginning maintenance on the operator
panel.
• Only qualified personnel shouldcarry out maintenance.
• The agreed warrantyand license agreements apply.
• Any damage to the operator panel caused by personnel invalidates the
warranty.
• Before carrying out any cleaning or maintenance operations, disconnect the
operator panel fromthe power supply.
• Clean the display and surrounding front coverwith a soft cloth and mild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).
• Replacing the battery incorrectly may result inexplosion. Only use batteries
recommended by the supplier.
• A 6-month warranty on all service parts is provided.
Maintenance personnel are permitted to carry out the followingaction s:
• Replacing the Rear Cover
• Replacing the Display/Display Cable
• Replacing the Complete Front
• Replacing the Backlight
2.3 ServiceandRepairs
• Only accredited companies arepermitted to perform service and repairs.
• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be invalidated.
• If training is required,contact the supplier.
• All maintenance should be performed ina 15-30 °C temperature range.
• Any damage to the operator panel caused by personnel invalidates the
warranty.
• Contracts with customers supersedethe information in this document.
2.4 DismantlingandScrapping
• The operator panel, or parts thereof, should be recycledaccording to local
regulations.
• The followingcomponents contain substances that might behazardous to
health and the environment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you want to report a fault or have a question aboutthe operator panels, please
contact your localsupplier or fill out the form on theweb site.
1.
Enter the web site www.beijerelectronics.com and select Support.
2.
Select Contact inthe menu. Makesure to provide informationabout type
number, serial number, environment and an installation description.
The form will be sentto the manufacturer’s help desk and theywill answer your
question or register your improvement/fault.
To ensure quick resolution, provide as many details as possible in yourreport.
Include the date andtime when the problem occurred, a description of what you
were trying to do, the detailed steps you took that led up to the problem, and
details about any error messages received.
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3Installation
3.1 SpaceRequirements
• Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch)
• Space requirementswhen installing the operator panel:
100 mm
(4.0 inch)
252 mm
(9.92 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
382 mm
(15.04 inch)
50 mm
(2.0 inch)
58 mm
(2.28 inch)
Installation
100 mm
(4.0 inch)
Caution:
Theopenings ontheenclosureareforairconvection. Do notcovertheseopenings.
3.2 InstallationProcess
1.
Unpackand check the delivery. If damage is found, notify the supplier.
Panel cut out 343 x 208 mm
(13.5 x 8.18 inch)
x 14
Note:
Placethe operatorpanelonastablesurfaceduringinstallation.
Droppingitorlettingitfallmaycausedamage.
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2.
Place thepanel cut out where the operatorpanel is to be situated,draw along
the outer sides of the holesand cut according to the markings.
For text strip
Installation
(1.38 inch)
35.0 mm
35.0 mm
(1.38 inch)
3.
Secure the operator panel in position, using all the fastening holes and the
3.5 mm
(0.14 inch)
6.5 mm
(0.26 inch)
provided brackets and screws:
x 14
0.5 - 1.0 Nm
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Installation
4.
Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
• Ensurethattheoperatorpaneland thecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrors incommunicationmay
occur.
• Theoperatorpanelmustbebroughttoambienttemperaturebefore itisstarted
up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
itto thepoweroutlet.
• Ensurethatthevoltageandpolarity ofthepower sourceiscorrect.
• Useonly shieldedcommunicationcables.
• Separatehighvoltagecablesfromsignalandsupplycables.
Power
CF CARD
B
1
Controller
RS422/RS485
RS232
24V DC
24V DC
C
D
A
Ethernet
– Connect cable A.
– Connect cable B, using an M5 screw and agrounding conductor (as short
as possible) with across-section of minimum 2.5 mm
– Connect cable C.
– Connect cable D.
5.
Carefully removethe laminated film over the operator panel display, to avoid
2
.
static electricity thatcould damage the panel.
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Installation
3.2.1 ConnectionstotheController
Forinformation about the cables to be usedwhen connecting the operator panel to
the controller,please refer to the help file for thedriver in question.
3.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitablefor the application
and its environment. Forfurther details or recommendations, please refer to the
supplier.
Caution:
Whenusingacompactflashcard, donotremovethecardwhenthebusyindicatoris
illuminated.
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Technical Data
4TechnicalData
Parameter iXPanelK100
Frontpanel,WxHxD 382x252x6mm
Mountingdepth 58mm (158mmincludingclearance)
Frontpanel seal IP66
Rear panel seal IP 20
Keyboardmaterial Membraneswitchkeyboardwithmetaldomes. Overlay
filmof AutotexF157*withprintonreverseside. 1million
operations.
Reverseside
material
Weight 2.5 kg
Serialport
RS422/RS485
SerialportRS232C 9-pinD-subcontact,malewithstandardlockingscrews4-40
Ethernet ShieldedRJ45
USB HosttypeA(USB1.1),maxoutputcurrent500mA
CF-slot Compactflash,typeI andII
Realtimeclock ±20PPM +errorbecauseofambienttemperatureandsupply
Power consumption
atrated voltage
Display TFT-LCD.800x600pixels,64Kcolors.
Activeareaof
display,WxH
Fuse InternalDCfuse,3.15AT, 5x20mm
Powersupply +24V DC(20-30VDC).Powersupplyconnector.
Ambient
temperature
Storagetemperature -20° to+70°C
Relativehumidity 5- 85%non-condensed
Approvalsand
certifications
Powder-coatedaluminum
25-pinD-sub contact,chassis-mountedfemalewith
standardlo cking screws4-40UNC
UNC
DevicetypeB(USB1.1)
voltage. Totalmaximumerror: 1min/monthat25°C.
Temperature coefficient: -0.034±0.006ppm/°C
Rechargeablebattery.
Normal: 0.5A
Maximum: 1.0A
CCFLbacklight lifetimeat theambienttemperatureof
+25°C:>50,000h.
211.2x 158.4mm
CE:The powersupplymustconformwiththerequirements
accordingtoIEC60950 andIEC 61558-2-4.
ULand cUL:Thepowersupplymust conformwiththe
requirementsforclassIIpowersupplies.
Verticalinstallation: 0°to+50°C
Horizontalinstallation: 0°to +40°C
Informationisavailableon thewebsite
www.beijerelectronics.com
2
*SeesectionChemicalResistanceformoreinformation.
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