1 Notes on the documentation ....................................................................................................................5
1.1Representation and structure of warnings.........................................................................................6
1.2Documentation issue status ..............................................................................................................7
2 For your safety...........................................................................................................................................8
3 Transport and storage.............................................................................................................................10
6.3Switching on ....................................................................................................................................38
6.4Switching off ....................................................................................................................................38
13.3 Support and Service ........................................................................................................................75
List of tables.............................................................................................................................................76
List of figures...........................................................................................................................................77
CX52x04Version: 1.0
Notes on the documentation
1Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®, Safety over EtherCAT®,
TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation
GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702
with corresponding applications or registrations in various other countries.
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
The following warnings are used in the documentation. Read and follow the warnings.
Warnings relating to personal injury:
DANGER
Hazard with high risk of death or serious injury.
WARNING
Hazard with medium risk of death or serious injury.
CAUTION
There is a low-risk hazard that can result in minor injury.
Warnings relating to damage to property or the environment:
NOTE
There is a potential hazard to the environment and equipment.
Notes showing further information or tips:
This notice provides important information that will be of assistance in dealing with the product or
software. There is no immediate danger to product, people or environment.
CX52x06Version: 1.0
1.2Documentation issue status
VersionModifications
1.0First release
Notes on the documentation
CX52x07Version: 1.0
For your safety
2For your safety
Read the chapter on safety and follow the instructions in order to protect from personal injury and damage to
equipment.
Limitation of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Unauthorized modifications and changes to the hardware or software configuration, which go
beyond the documented options, are prohibited and nullify the liability of Beckhoff Automation GmbH & Co.
KG.
In addition, the following actions are excluded from the liability of Beckhoff Automation GmbH & Co. KG:
• Failure to comply with this documentation.
• Improper use.
• Use of untrained personnel.
• Use of unauthorized replacement parts.
2.1Intended use
The Embedded PC is a control system and is intended for mounting on a DIN rail in a control cabinet or
terminal box. The Embedded PC series is used in conjunction with Bus Terminals for recording digital or
analog signals from sensors and transferring them to actuators or higher-level controllers.
The Embedded PC is designed for a working environment that meets the requirements of protection class
IP20. This involves finger protection and protection against solid foreign objects up to 12.5 mm, but not
protection against water. Operation of the devices in wet and dusty environments is not permitted, unless
specified otherwise. The specified limits for electrical and technical data must be adhered to.
Improper use
The Embedded PC is not suitable for operation in the following areas:
• Potentially explosive atmospheres.
• Areas with an aggressive environment, e.g. aggressive gases or chemicals.
• Living areas. If the devices are to be used in living areas, the relevant standards and guidelines for
interference emissions must be adhered to, and the devices must be installed in housings or control
boxes with suitable shielding.
2.2Staff qualification
All operations involving Beckhoff software and hardware may only be carried out by qualified personnel with
knowledge of control and automation engineering. The qualified personnel must have knowledge of the
administration of the Industrial PC and the associated network.
All interventions must be carried out with knowledge of control programming, and the qualified personnel
must be familiar with the current standards and guidelines for the automation environment.
CX52x08Version: 1.0
For your safety
2.3Safety instructions
The following safety instructions must be followed during installation and working with networks and the
software.
Mounting
• Never work on live equipment. Always switch off the power supply for the device before installation,
troubleshooting or maintenance. Protect the device against unintentional switching on.
• Observe the relevant accident prevention regulations for your machine (e.g. the BGV A 3, electrical
systems and equipment).
• Ensure standard-compliant connection and avoid risks to personnel. Ensure that data and supply
cables are laid in a standard-compliant manner and ensure correct pin assignment.
• Observe the relevant EMC guidelines for your application.
• Avoid polarity reversal of the data and supply cables, as this may cause damage to the equipment.
• The devices contain electronic components, which may be destroyed by electrostatic discharge when
touched. Observe the safety precautions against electrostatic discharge according to DIN EN
61340-5-1/-3.
Working with networks
• Restrict access to all devices to an authorized circle of persons.
• Change the default passwords to reduce the risk of unauthorized access. Regularly change the
passwords.
• Protect the devices with a firewall.
• Apply the IT security precautions according to IEC 62443, in order to limit access to and control of
devices and networks.
Working with the software
• Use up-to-date security software. The safe function of the PC can be compromised by malicious
software such as viruses or Trojans.
• The sensitivity of a PC against malicious software increases with the number of installed and active
software.
• Uninstall or disable unnecessary software.
Further information about the safe handling of networks and software can be found in the Beckhoff
Information System:
http://infosys.beckhoff.com
Document name
IPC Security Guideline
CX52x09Version: 1.0
Transport and storage
3Transport and storage
Transport
NOTE
Short circuit due to moisture
Moisture can form during transport in cold weather or in the event of large temperature fluctuations.
Avoid moisture formation (condensation) in the Embedded PC, and leave it to adjust to room temperature
slowly. If condensation has occurred, wait at least 12 hours before switching on the Embedded PC.
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport the Embedded PC must be protected from
• mechanical stress and
• use the original packaging.
Table1: Dimensions and weight of the individual modules.
CX5230CX5240
Dimensions (W x H x D)142 mm x 100 mm x 91 mm
Weightapprox. 1195 g
Storage
• Remove the battery from the Embedded PC if storage temperatures exceed 60°C. The battery should
be stored separate from the Embedded PC in a dry environment at a temperature between 0°C and
30°C.
The preset date and time are lost if the battery is removed.
• Store the Embedded PC in the original packaging.
CX52x010Version: 1.0
Product overview
4Product overview
The CX5200 product family includes two different Embedded PCs, which differ by their processor type and
RAM. The CX52x0 Embedded PC is a full-fledged PC with the following basic configuration:
• CFast card slot,
• MicroSD card slot,
• two independent Gbit Ethernet interfaces,
• four USB 3.0 interfaces,
• and a DVI-D interface
The Embedded PC features an internal 1-second UPS as persistent data memory. In the event of a power
failure the 1-second UPS can store up to 1 MB of persistent data on the CFast card or MicroSD card.
Microsoft Windows 10 IoT Enterprise 2019 LTSC or TwinCAT/BSD can be used as the operating system.
Extension modules
The basic CPU module can be extended if required and thus equipped with additional interfaces. To do this,
a system module or fieldbus module from the CX2500-xxxx series can be plugged in via the multi-pin
connection on the left-hand side of the device. In total, no more than one module can be plugged in.
Table2: Available extension modules for the CX52x0.
ModuleDescription
CX2500-0030 RS232 serial interface, 2 x D-sub plug, 9-pin
CX2500-0031 RS422/RS485 serial interface, 2 x D-sub socket, 9-pin
CX2500-0060 Ethernet module, 2 x Ethernet, 10/100/1000 Mbit/s
CX2500-0061 Power-over-Ethernet module (PoE), 1 x RJ45, 10/100/1000 Mbit/s
CX2500-0070 USB 3.0 module, 4 x USB 3.0, type A
CX2500-M310 PROFIBUS fieldbus master module, 1 x D-sub socket, 9-pin
CX2500-B310 PROFIBUS fieldbus slave module, 1 x D-sub socket, 9-pin
CX2500-M510 CANopen fieldbus master module, 1 x D-sub plug, 9-pin
CX2500-B510 CANopen fieldbus slave module, 1 x D-sub plug, 9-pin
Optional interface
The Embedded PC can be ordered ex factory with an optional interface. The optional interface cannot be
retrofitted.
Table3: Available optional interfaces for the CX52x0.
CX52x0-xxxx Optional interfaces
CX52x0-N010 DVI-D, additional DVI-D socket for clone and extended display mode.
CX52x0-N011 DisplayPort, additional DisplayPort for clone and extended display mode.
1)
1)
CX52x0-N020 Audio interface, 3 x 3.5 mm jack plug, Line-In, Mic-In, Line-Out
CX52x0-N030 RS232, D-sub connector, 9-pole.
CX52x0-N031 RS422/RS485, D-sub socket, 9-pole.
CX52x0-M112 2 x EtherCAT-Master, RJ45.
CX52x0-B110 EtherCAT slave, EtherCAT IN and OUT (2 x RJ45).
CX52x0-M930 PROFINET RT, controller, Ethernet (2 x RJ-45).
CX52x0-B930 PROFINET RT, device, Ethernet (2 x RJ-45 switch).
CX52x011Version: 1.0
Product overview
Power supply terminal
The power supply terminal for the Embedded PC is located on the right-hand side. Bus Terminals (K-bus) or
EtherCAT Terminals (E-bus) can be attached on the right-hand side of the power supply terminal. The power
supply terminal automatically recognizes the respective bus system (K-bus or E-bus).
Software
In combination with the TwinCAT automation software, the CX52x0 Embedded PC becomes a powerful IEC
61131-3 PLC with up to four user tasks.
Additionally, Motion Control tasks can also be executed. It may be possible to control several servo axes,
depending on the required sampling time. In addition to simple point-to-point movements, it is possible to
execute more complex multi-axis functions such as electronic gearing, cam plate and flying saw.
In addition to real-time execution of control tasks, the TwinCAT real-time kernel ensures that enough time
remains for the user interface (HMI), to communicate with the real-time components via software interfaces
such as ADS or OPC.
CX52x012Version: 1.0
4.1Structure
1
2
8
3
5
9
11
12
13
15
4
14
16
6
7
10
Fig.1: Example configuration of a CX5240 Embedded PC.
Table4: Legend for the configuration.
Product overview
No.ComponentDescription
1Optional interface (X300).Space for interfaces such as RS232, EtherCAT, CANopen or
others.
The optional interface must be ordered ex factory and cannot be
retrofitted retrospectively.
2DVI-D interface (X200).Interface for a monitor or Panel.
3CFast card slot (under the
front flap).
4MicroSD card slot (under
the front flap).
5RJ45 Ethernet interfaces
(X000, X001).
6Battery compartment
(under the front flap).
7Diagnostic LEDs.Diagnostic LEDs for power supply, TwinCAT and the optional
8USB interfaces (X100,
X101, X102, X103).
9
10Spring-loaded terminals,
11Terminal bus (K-bus or E-
12Spring-loaded terminal,
13Spring-loaded terminal, 0V Power supply for Bus Terminals via power contact.
14Terminal releaseReleases the power supply terminal and thus the Embedded PC
15Spring-loaded terminal, PE Spring-loaded terminal for power contact PE.
16Power contacts, +24V,
Diagnostic LEDs, power
supply terminal [}62].
+24V and 0V
bus)
+24V
0V, PE
Slot for industrial CFast cards.
Slot for industrial MicroSD cards.
For connecting to local networks or the internet.
Power supply for the battery-backed clock for time and date.
interface.
Interfaces for peripheral devices such as mouse, keyboard or USB
memory.
Diagnosis of the power supply for the Embedded PC and the
terminal bus. Status of the E-bus and K-bus communication.
Power supply for Embedded PC.
Interface for EtherCAT Terminals or Bus Terminals. Data exchange
and supply.
Power supply for Bus Terminals via power contact.
from the DIN rail.
Power contacts for Bus Terminals.
CX52x013Version: 1.0
Product overview
4.2Name plate
Fig.2: Name plate example.
Table5: Information on the name plate.
No.Description
1Machine-readable information in the form of a Data Matrix Code (DMC, code scheme
ECC200) that you can use for better identification and management.
2Variant number for identification of the Embedded PC configuration. With this number, the
exact configuration of Embedded PC, operating system, options and TwinCAT can be
reordered.
3Product designation for identification of the Embedded PC
4Serial number/ Beckhoff Traceability Number (BTN) for the unambiguous identification of
the product.
5Hardware version and date of manufacture.
6MAC addresses of the built-in Ethernet interfaces. The host name is made up of CX and
the last three bytes of the MAC address. Example: The host name CX-aabbcc results
from the MAC address 00-01-05-aa-bb-cc.
7Power supply 24VDC
8EAC approval
9CE conformity
10License sticker for operating system (optional).
CX52x014Version: 1.0
Product overview
4.3Types
The CX52x0 Embedded PC can be ordered with different software options. Use this overview in conjunction
with the information on the name plate to ascertain the operating system and the TwinCAT version of the
Embedded PC.
Fig.3: Nomenclature for the CX52x0 Embedded PC.
The CX5230 and CX5240 Embedded PCs are available with the following software options:
Table6: CX52x0 ordering information.
Moduleno
operating system
CX52x0-0100X--X-
CX52x0-0170-X-X-
CX52x0-0175-X--X
CX52x0-0185--X-X
Windows 10 IoT
Enterprise 2016
LTSC 64-bit
TwinCAT/BSDno
TwinCAT
TwinCAT 3
XAR
CX52x015Version: 1.0
Product overview
4.4Architecture overview
The Embedded PCs of the CX52x0 family all have the same architecture. This is described below.
The CX52x0 Embedded PCs are based on the Intel Atom microarchitecture, which was developed by Intel.
The following CPUs are used:
• Intel® AtomTM x5-E3930 (dual-core)
• Intel® AtomTM x5-E3940 (quad-core)
In addition to the arithmetic unit, the CPU also contains the memory controller and the graphics controller.
The processors use the Intel® HD Graphics core. For details on the CPUs please refer to Intel. The memory
is connected directly to the CPU. The Embedded PCs are available in two memory configurations: 4 GB and
8 GB DDR4-RAM. The memory is not extendable.
The CPU provides all required interfaces:
• 1 PCI lane for each of the two Intel® i210 Gigabit Ethernet controllers
• 4x USB 3.0 (interfaces)
• DVI-D interface (second interface optional with CX52x0-N010)
• 1 PCIe for FPGA for K-/E-bus
• 1 SATA for CFast card interface
• 1 IDE for MicroSD card interface
The interfaces (USB, DVI, and LAN) are standard interfaces. Devices that meet the corresponding standard
can be connected to and operated at these interfaces.
CX52x016Version: 1.0
Interface description
5Interface description
5.1USB 3.0 (X100, X101, X102, X103)
The Embedded PC has four independent USB interfaces. for connecting keyboards, mice, touchscreens and
other input or data storage devices.
Fig.4: USB interfaces (X100, X101, X102, X103).
The USB interfaces are type A and comply with the USB 3.0 specification.
Table7: USB interfaces (X100, X101, X102, X103), pin assignment.
PinConnectionTypical assignment
1VBUSRed
2D-White
3D+Green
4GNDBlack
5StdA_SSRX−Blue
6StdA_SSRX+Yellow
7GND_DRAINN/A
8StdA_SSTX−Purple
9StdA_SSTX+Orange
ShellShieldDrain Wire
Pay attention to the power consumption of the connected devices. No more than 900mA and 4.5W of
power can be output per interface. The USB interfaces support data rates of up to 5Gbit/s.
CX52x017Version: 1.0
Interface description
5.2Ethernet RJ45 (X000, X001)
The two Ethernet interfaces are independent; no switch is integrated. The independent Ethernet interfaces
can be configured in different ways. In the delivery state, the Ethernet interfaces (X000, X001) are configured
for EtherCAT communication.
Note that an additional switch is required for a line topology.
Fig.5: Ethernet interfaces X000, X001.
Both Ethernet interfaces reach speeds of 10 / 100 / 1000 Mbit. The LEDs on the left of the interfaces indicate
the connection status. The upper LED (LINK/ACT) indicates whether the interface is connected to a network.
If this is the case, the LED lights up green. The LED flashes when data transfer on the interface is in
progress.
The lower LED (SPEED) indicates the connection speed. At a speed of 10 Mbit, the LED does not light up. If
the speed is 100 Mbit, the LED lights up green. The LED lights up red if the speed is 1000 Mbit (gigabit).
Table8: Ethernet interface X000 and X001, pin assignment.
PINSignalDescription
1T2 +Pair 2
2T2 -
3T3 +Pair 3
4T1 +Pair 1
5T1 -
6T3 -Pair 3
7T4 +Pair 4
8T4 -
CX52x018Version: 1.0
Interface description
5.3DVI-D (X200)
The DVI-D interface (X200) transfers digital data and is suitable for connection to digital displays. If the
optional N010 interface (DVI-D interface) is used, the first DVI-I interface can be operated either in VGA
mode or in DVI mode. The resolution at the display or the Beckhoff Control Panel depends on the distance
from the display device. The maximum distance is 5 m. Beckhoff offers various Panels with an integrated
“DVI extension”. These make a cable length of up to 50 meters possible.
Fig.6: DVI-D interface X200.
Table9: DVI-D interface X200, pin assignment.
PinConnectionPinConnectionPinConnection
1TMDS Data 2-9TMDS Data 1-17TMDS Data 0-
2TMDS Data 2+10TMDS Data 1+18TMDS Data 0+
3TMDS Data 2/4 Shield11TMDS Data 1/3 Shield19TMDS Data 0/5 Shield
Table10: DVI-D interface X200, resolution at the monitor.
Resolution in pixelsDistance of the interface from the monitor
1920 x 12005 m
1920 x 10805 m
1600 x 12005 m
1280 x 10245 m
1024 x 7685 m
800 x 6005 m
640 x 4805 m
The Embedded PC also supports higher resolutions, based on the DVI standard. A maximum resolution of
2560 x 1440 pixels can be set on the Embedded PC. Whether this resolution is achieved depends on the
monitor, the cable quality and the cable length.
CX52x019Version: 1.0
Interface description
5.4Optional interfaces
An optional interface is an additional interface that can be equipped with a wide range of signal types ex
factory and extends the Embedded PC beyond the basic equipment. The optional interface must be ordered
in advance and cannot be retrofitted to the device.
5.4.1DVI-D (N010)
The DVI-D interface (X300) transfers digital data and is suitable for connection to digital displays. If the
optional N010 interface (DVI-D interface) is used, the first DVI-I interface can be operated either in VGA
mode or in DVI mode. The resolution at the display or the Beckhoff Control Panel depends on the distance
from the display device. The maximum distance is 5 m. Beckhoff offers various Panels with an integrated
“DVI extension”. These make a cable length of up to 50 meters possible.
Fig.7: DVI-D interface X300.
Table11: DVI-D interface X300, pin assignment.
PinConnectionPinConnectionPinConnection
1TMDS Data 2-9TMDS Data 1-17TMDS Data 0-
2TMDS Data 2+10TMDS Data 1+18TMDS Data 0+
3TMDS Data 2/4 Shield11TMDS Data 1/3 Shield19TMDS Data 0/5 Shield
Table12: DVI-D interface X300, resolution at the monitor.
Resolution in pixelsDistance of the interface from the monitor
1920 x 12005 m
1920 x 10805 m
1600 x 12005 m
1280 x 10245 m
1024 x 7685 m
800 x 6005 m
640 x 4805 m
23TMDS Clock +
The Embedded PC also supports higher resolutions, based on the DVI standard. A maximum resolution of
2560 x 1440 pixels can be set on the Embedded PC. Whether this resolution is achieved depends on the
monitor, the cable quality and the cable length.
CX52x020Version: 1.0
Interface description
5.4.2DisplayPort (N011)
The DisplayPort transfers image and audio signal at the same time and is therefore suitable for connecting
panels or monitors to the Embedded PC.
Fig.8: DisplayPort X300.
Version 1.1a of the DisplayPort (DisplayPort++) is installed on the Embedded PC. Adapters from DisplayPort
to DVI-D or DisplayPort to HDMI can be used to connect monitors without DisplayPort to the Embedded PC.
Table14: DisplayPort X300, resolution at the monitor.
InterfaceResolution in pixels
DisplayPortmax. 2560x1600@60Hz
DisplayPort with adapter, DisplayPort to DVI-Dmax. 1600x1200@60Hz
CX52x021Version: 1.0
Interface description
5.4.3Audio interface (N020)
Two inputs are available: "LINE IN" (X300) and "MIC IN" (X301). The "LINE OUT" interface (X302) is
intended for audio signal output. The 3.5 mm sockets are designed for jack plugs. It can also be used for
connecting headphones with a maximum output of 200 mW.
Fig.9: Audio interface X300, X301, X302.
The audio interfaces are accessed via the operating system. The audio interface operates in stereo mode as
standard, using stereo outputs/inputs and a single-channel input for the microphone. The inputs should be
connected as indicated.
The left channel is transferred via the tip of the jack plug, the right channel via the first ring. The remainder of
the sleeve is used for earthing.
Fig.10: Line In / Line Out X300, X302 jack plugs.
Table15: Line In /Line Out jack plugs, pin assignment.
SignalDescription
LLeft channel
RRight channel
GroundGround
The only existing channel is transferred via the tip, the remainder of the sleeve is used for earthing.
Fig.11: Mic In X301 jack plug.
CX52x022Version: 1.0
Interface description
5.4.4RS232 (N030)
The optional N030 interface provides an RS232 interface (X300). The RS232 interface is implemented on a
9-pin D-sub connector.
Fig.12: RS232 interface X300.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
Table16: RS232 interface X300, pin assignment.
PINSignalTypeDescription
1DCDSignal inData Carrier Detected
2RxDSignal inReceive Data
3TxDSignal outTransmit Data
4DTRSignal outData Terminal Ready
5GNDGroundGround
6DSRSignal inDataset Ready
7RTSSignal outRequest to Send
8CTSSignal inClear to Send
9Not connectedSignal inRing Indicator
CX52x023Version: 1.0
Interface description
5.4.5RS422/RS485 (N031)
The optional N031 interface provides an RS422 or RS485 interface (X300). The interface is executed on a 9pin D-sub socket.
Fig.13: RS485 interface X300.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
Table17: RS422/485 interface, pin assignment.
PINSignalTypeDescription
2TxD+Data-Out +Transmit 422
3RxD+Data-In +Receive 422
5GNDGroundGround
6VCCVCC+5 V
7TxD-Data-Out -Transmit 422
8RxD-Data-In -Receive 422
For RS485 pins 2 and 3 (data +) must be connected, and pins 7 and 8 (data -).
By default the interface is parameterized as follows on delivery:
Table18: Default setting, RS485 without echo with end point (terminated).
FunctionStatus
Echo onoff
Echo offon
Auto send onon
Always send onoff
Auto receive onon
Always receive onoff
Term onon
Term onOn
Other configurations for the RS485 interface
Other configurations for the RS485 interface can be ordered ex factory. The following options are available:
• N031-0001 RS485 with echo, end point (terminated).
• N031-0002 RS485 without echo, stub (without termination).
• N031-0003 RS485 with echo, stub (without termination).
• N031-0004 RS422 full duplex end point (terminated).
An RS485 interface cannot be configured retrospectively and must always be ordered ex factory as required.
CX52x024Version: 1.0
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