BECKHOFF CU8890-0000 User Manual

Installation- and Operating instructions for
CU8890-0000
WLAN Controller with USB Input
Version: 1.4.2 Date: 2010-10-06
Table of contents
1.
Foreword 3
Notes on the Documentation 3
Liability Conditions 3 Trademarks 3 Patent Pending 3 Copyright 3 State at Delivery 3
Description of safety symbols 4
2.
Product Description 5
Product Overview 5 Connectors and LED Diagnostics 6
Power Supply 6 Data Connector 6 Antenna Terminal 6 LED-Diagnostic 6
3.
Installation Instructions 7
Transport and Unpacking 7
Transport 7 Unpacking 7
Mounting / Unmounting 8 Connecting devices 9
Connecting cables 9 Connecting Power Supply 9
4.
Operating Instructions 10
IEEE 802.11 Standard 10 Antennas 11
ZS6100-0900 11 ZS6200-0400 12 ZS6201-0410 13 ZS6201-0500 14
Coaxial Cable 14 Antenna alignment 15
Directional characteristic Omni directional antennas 15 Directional characteristic directional antennas 15 Alignment examples 16 Polarization 16 Omni directional antennas 16 Directional antennas 16 Placement of the antennas 16
Attenuation and range 17
Fresnel Zone 17 Attenuation in practice 17 Ranges for a selection of the following antenna combinations 18
Examples of Use 19
Operating mode: CU8890 as Client 19 Operating mode: CU8890 as Access Point 19
CU8890-0000 1
Table of contents
5.
Software installation 20
Installation under Windows XP 20 Operating the CU8890 as Client 23
Configuration with Microsoft Zero Configuration Tool 23 Configuration with RaUI-Client Configuration Tool 25
Operating the CU8890 as Access Point 29 General Installation Instructions 32
TwinCAT Real-Time-System 32 Operation with Windows Firewall 32 Windows CE 33
6.
Appendix 34
Assembly dimensions 34 Technical data 35 Certificates 36
Grant of Equipment Authorization 36 Technical Acceptance Certificate 37 CE Declaration of Conformity 38
Operation Notes for USA/Canada 39 Calculating with decibels 40 Beckhoff Support & Service 41
Beckhoff branches and partner companies 41 Beckhoff Headquarters 41 Beckhoff Support 41 Beckhoff Service 41
2 CU8890-0000
Foreword

Foreword

Notes on the Documentation

This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Liability Conditions

The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®
and XFC® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the
following patent applications and patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or registrations in various other countries. The TwinCAT Technology is covered, including but not limited to the following patent applications and patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.

Copyright

All the components are supplied in particular hardware and software
©
Beckhoff Automation GmbH The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

State at Delivery

configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH.
CU8890-0000 3
Foreword

Description of safety symbols

The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Acute risk of injury!!
DANGER
WARNING
CAUTION
Attention
Note
If you do not adhere the safety advise adjoining this symbol, there is immediate danger to life and health of individuals!
Risk of injury!
If you do not adhere the safety advise adjoining this symbol, there is danger to life and health of individuals!
Hazard to individuals!
If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to individuals!
Hazard to devices and environment
If you do not adhere the notice adjoining this symbol, there is obvious hazard to materials and environment.
Note or pointer
This symbol indicates information that contributes to better understanding.
4 CU8890-0000
Product Description

Product Description

Product Overview

View of the CU8890-0000 WLAN Controller
The CU8890 WLAN controller is an industrial grade data exchange unit for
radio technology. The CU8890 is based on the standard IEEE 802.11 b/g and is designed for control cabinet installation. Connected to a Beckhoff Industrial PC the CU8890 can be used either as access-point or as client. Client drivers are available for Windows XP, XP Embedded as well as Windows CE, thus for each Beckhoff IPC as well as the CX-series. These support also adhoc modus.
With the drivers for Windows XP and XP Embedded, the CU8890 can also operate as an access-point.
The encryption methods are possible from AES-128 bit up to WPA2, the module is compatible to Cisco CCX and supports PEAP and LEAP. The data rate is adapted dynamically up to 54 Mbit/s.
The CU8890 has a reverse SMA plug for connection of various radio antennas. The free choice of antenna enables adaptation to the respective environment. Beckhoff offers a complete accessories program of antennas and cables.
The outdoor range between two modules depends on the environment and can be up to 300 m.
It is possible to choice between 11 channels in the 2.4 GHz-band while following the country specific rules. The status and the data transfer are indicated by LEDs, so providing quick and simply diagnostic.
Other outstanding features are:
user-friendly installation via integrated top hat rail adapter
power supply via USB - no supply voltage necessary
IEEE 802.11 b/g and TCP/ UDP IP standard
maximum 54 Mbit/s data range
compact industrial design
clear quick diagnosis by separate LEDs.
CU8890-0000 5
Product Description

Connectors and LED Diagnostics

View of the connectors and LED diagnostics

Power Supply

Power supply The power supply is realized by the USB connector.

Data Connector

Data connector The WLAN-Controller CU8890 is connected to the Industrial PC via the
USB Port type B (X10). The pins are described below:
USB Type B Port (X10) (Standard-Cable)
USB Type B Port
X10
Pin Signal
1 VCC 2 Data ­3 Data + 4 GND Shield shield

Antenna Terminal

Antenna terminal The CU8890 has a reverse SMA plug (X20) for connection of various
radio antennas. The free choice of antenna enables adaptation to the respective environment.

LED-Diagnostic

States for the LEDs The following table shows the possible states for the LEDs:
LED Assignment Status Meaning
off No power supply connected P10 Power LED lights Power supply via USB Port off WLAN not active P20 WLAN active
lights WLAN active
6 CU8890-0000
Installation Instructions

Installation Instructions

Please also refer to chapter Foreword.

Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical
data).

Transport

Despite the robust design of the unit, the components are sensitive to
strong vibrations and impacts. During transport, the unit should therefore be protected from excessive mechanical stress. Therefore, please use the original packaging.
Danger of damage to the unit
Attention
If the device is transported in cold weather or is exposed to extreme variations in temperature, make sure that moisture (condensation) does not form on or inside the device.
Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

Unpacking

Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for future relocation.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service.
CU8890-0000 7
Installation Instructions

Mounting / Unmounting

The CU8890 can be snapped onto a 35 mm mounting rail conforms to
EN 50022. Mounting the WLAN­Controller
Just push the unit on the upper side under the rail (figure 1) and snap in
the lower side as shown below (figure 2):
Unmounting the WLAN­Controller
To release the CU8890 from the mounting rail pull down the locking clip
with a screwdriver (figure 1) and pull off the device from the rail (figure 2):
8 CU8890-0000
Installation Instructions

Connecting devices

The power supply plug must be withdrawn
Attention
The connections are documented in the section Product Description.
The power supply is realized by the USB connector.
Please read the documentation for the external devices prior to connecting them.
During thunderstorms, plug connector must neither be inserted nor removed.
When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

Connecting cables

When connecting the cables to the CU8880, proceed according to the following sequence:
Switch off all the devices that are to be connected.
Disconnect all the devices that are to be connected from the power
supply.
Connect all the cables between the CU8880 and to the devices that are to be connected.
Reconnect all devices to the power supply.

Connecting Power Supply

CU8890-0000 9
Operating Instructions

Operating Instructions

Wireless LANs (WLANs) are local radio networks with main reference to
Channel overlapping
When using the network in a confined area (e.g. in a factory building)

IEEE 802.11 Standard

wireless computer networks. The IEEE 802.11 standard was first published in 1997. Basically the standard allows either the wireless connection of two (or more) PCs (or laptops) with each other directly (adhoc) or to expand an existing wired computer network with an infrastructure (access points) for wireless users. The most popular standard is the IEEE 802.11 b/g that provides a data transfer rate up to 54 MBit/s for the 2.4 GHz band. The data rate is adjusted dynamically. The standard provides 11 channels worldwide, but only 3 can be used without overlapping:
notice the following comb-shaped structure with a channel difference of 5 channels to each neighbor cell:
Comb-shaped
10 CU8890-0000
Operating Instructions

Antennas

The use of the CU8890-0000 is permitted with the following antennas:
Note
Designation Description
ZS6100-0900 Directional antenna (gain 9 dBi), without cable ZS6200-0400 Omni directional antenna (gain 4 dBi), without cable ZS6201-0410 Rod antenna (gain 4 dBi), with cable (1 m) ZS6201-0500 Rod antenna (gain 5 dBi), without cable
Use original Beckhoff accessories
The CE conformity of the CU8890-0000 is only guaranteed if it is operated with original Beckhoff accessories (antennas, coaxial cable)!

ZS6100-0900

ZS6100-0900
Technical data ZS6100-0900 Frequency range 2400...2485 MHz Transmission factor 9 dBi 3 dB bandwidth, horizontal 65° 3 dB bandwidth, vertical 65° Connection SMA socket Dimensions (W x H x D) 93 mm x 93 mm x 25 mm Weight (incl. accessories
and packaging) Operating temperature -40°C ... + 80°C Relative humidity 95%, no condensation Protection class IP20 Installation position variable Approval CE Mounting
Suitable coaxial cable ZS6000-0102-0020, ZS6000-0102-0040
Approx. 190 g
Bracket mounting, included in scope of supply
CU8890-0000 11
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