Beckhoff CPX3915-0010, CPX3919-0010, CPX3921-0010 Installation And Operating Instructions Manual
Installation and operating instructions
CPX39xx-0010
Multi-touch Control Panel with CP-Link 4 interface for use in
hazardous locations, zone 2/22
0.1
30.05.2018
Version:
Date:
Table of Contents
CPX39xx-0010 3Version: 0.1
Table of Contents
1 Notes on the documentation ....................................................................................................................5
1.1 Explanation of symbols......................................................................................................................6
1.2 Documentation issue status ..............................................................................................................7
2 For your safety...........................................................................................................................................8
2.1 Intended use......................................................................................................................................8
2.2 Notes about operation in potentially explosive areas ........................................................................9
2.2.1 Special conditions (ATEX) ................................................................................................. 9
2.2.2 Special conditions (IECEx) .............................................................................................. 10
2.2.3 Marking ............................................................................................................................ 11
2.3 Safety instructions ...........................................................................................................................12
2.4 Staff qualification .............................................................................................................................13
2.5 Operator's responsibility ..................................................................................................................13
3 Transport and storage.............................................................................................................................14
4 Product overview.....................................................................................................................................15
4.1 Access to the interfaces ..................................................................................................................16
4.2 Name plate ......................................................................................................................................18
4.3 Interfaces CPX39xx-0010................................................................................................................19
4.3.1 CP-Link 4 Architecture Description.................................................................................. 19
4.4 Description of the interfaces ............................................................................................................20
4.4.1 Power supply (X101) ....................................................................................................... 20
4.4.2 CP-Link 4 Input (X102) .................................................................................................... 21
4.4.3 Ground............................................................................................................................. 21
5 Mounting and wiring................................................................................................................................22
5.1 Mounting..........................................................................................................................................22
5.1.1 Preparation of the Panel PC ............................................................................................ 22
5.2 Wiring...............................................................................................................................................24
5.2.1 Preparation and protective earthing................................................................................. 24
5.2.2 Connecting....................................................................................................................... 25
5.2.3 Fitting the power supply................................................................................................... 26
6 Operation..................................................................................................................................................27
6.1 Switching the Control Panel on and off ...........................................................................................27
6.2 Touch screen...................................................................................................................................27
6.3 Servicing and maintenance .............................................................................................................28
6.4 Emergency procedures ...................................................................................................................28
6.5 Shutting down..................................................................................................................................28
7 Troubleshooting ......................................................................................................................................29
8 Assembly dimensions.............................................................................................................................30
9 Technical Data .........................................................................................................................................33
10 Appendix ..................................................................................................................................................34
10.1 Standards reference for explosive atmospheres .............................................................................34
10.2 Approvals for USA and Canada ......................................................................................................35
10.3 Connection Kits/ Connecting Cables/ Accessories..........................................................................36
Table of Contents
CPX39xx-00104 Version: 0.1
10.4 Support and Service ........................................................................................................................38
Notes on the documentation
CPX39xx-0010 5Version: 0.1
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Notes on the documentation
CPX39xx-00106 Version: 0.1
1.1 Explanation of symbols
The following symbols with corresponding warnings or explanatory text are used in the documentation. Read
and follow the warnings.
Symbols that warn of personal injury:
DANGER
Serious risk of injury
Note this warning. Hazard with high risk of death or serious injury.
WARNING
Risk of injury
Note this warning. Hazard with medium risk of death or serious injury.
CAUTION
Personal injuries
Note this warning. Hazard with a low degree of risk, which could lead to minor or moderate injury.
Symbols that warn of damage to property or equipment:
NOTICE
Damage to the devices or environment
Note this warning. Risk of damage to the environment and equipment.
Symbols indicating further information or tips:
Tip or pointer
This symbol indicates information that contributes to better understanding.
Notes on the documentation
CPX39xx-0010 7Version: 0.1
1.2 Documentation issue status
Version Comment
0.1 Preliminary Version
For your safety
CPX39xx-00108 Version: 0.1
2 For your safety
Read the chapter on safety and follow the instructions in order to protect from personal injury and damage to
equipment.
Limitation of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Unauthorized modifications and changes to the hardware or software configuration, which go
beyond the documented options, are prohibited and nullify the liability of Beckhoff Automation GmbH & Co.
KG.
In addition, the following actions are excluded from the liability of Beckhoff Automation GmbH & Co. KG:
• Failure to comply with this documentation.
• Improper use.
• Untrained personnel.
• Use of unauthorized replacement parts.
2.1 Intended use
The Control Panel CPX39xx is designed for industrial application in machine and plant engineering. The
Control Panel is intended for mounting arm installation either via 100x100 mm mounting interface.
The CP-Link4 technology integrated in the CPX39xx-0010 Control Panel also enables remote panel
operation at a distance of up to 100 m from the PC.
The Control Panel has no sparking components and is designed for a working environment that meets the
requirements of protection class IP 65.
The specified limits for electronical and technical data must be adhered to.
Potentially explosive atmospheres
The Control Panel is only suitable for the following potentially explosive atmosphere:
1. For Zone 2 areas in which gas is present as a combustible material. Zone 2 means that an explosive
atmosphere does usually not occur during normal operation, or only for a short time.
2. For Zone 22 areas in which dust is present as a combustible material. Zone 22 means that an explosive atmosphere in the form of a cloud does usually not occur during normal operation, or only for a
short time.
Improper use
The Control Panel is not suitable for operation in the following areas:
• The Control Panel must not be used in other zones except for 2/22.
• Areas with an aggressive environment, e.g. aggressive gases or chemicals.
• Living areas. In living areas, the relevant standards and guidelines for interference emissions must be
adhered to, and the devices must be installed in housings or control cabinets with suitable shielding.
For your safety
CPX39xx-0010 9Version: 0.1
2.2 Notes about operation in potentially explosive areas
2.2.1 Special conditions (ATEX)
WARNING
Danger of explosion
Gases or dusts can be ignited in potentially explosive areas. Read and follow the safety instructions to prevent deflagration or explosions.
Provisions shall be made to prevent the rated voltage from being exceeded by transient disturbances of
more than 119 V.
If the temperatures during rated operation are higher than 70 °C at the feed-in points of cables, lines or
pipes, or higher than 80°C at the wire branching points, then cables must be selected whose temperature
data correspond to the actual measured temperature values.
Observe the permissible ambient temperature during operation in potentially explosive areas. The
permissible ambient temperature range during operation is 0 °C to +50 °C.
The connections of the Control Panel may only be connected or disconnected if the supply voltage has been
switched off or if a non-explosive atmosphere is ensured.
The connectors on the backside of the Control Panel must be protected against mechanical damage with the
attached protective housing or on site by customer installation.
The connectors on the backside must be fully tightened to meet the IP65 rating.
The equipment shall be installed in such a way that the risk of mechanical danger is low.
The equipment shall only be used in an area of not more than pollution degree 2, as defined in IEC 60664-1.
The Control Panel may only be mounted horizontally (see: Mounting).
For your safety
CPX39xx-001010 Version: 0.1
2.2.2 Special conditions (IECEx)
WARNING
Danger of explosion
Gases or dusts can be ignited in potentially explosive areas. Read and follow the safety instructions to prevent deflagration or explosions.
Provisions shall be made to prevent the rated voltage from being exceeded by transient disturbances of
more than 119 V.
If the temperatures during rated operation are higher than 70 °C at the feed-in points of cables, lines or
pipes, or higher than 80°C at the wire branching points, then cables must be selected whose temperature
data correspond to the actual measured temperature values.
Observe the permissible ambient temperature during operation in potentially explosive areas. The
permissible ambient temperature range during operation is 0 °C to +50 °C.
The connections of the Control Panel may only be connected or disconnected if the supply voltage has been
switched off and if a non-explosive atmosphere is ensured.
The connectors on the backside of the Control Panel must be protected against mechanical damage with the
attached protective housing or on site by customer installation.
The connectors on the backside must be fully tightened to meet the IP65 rating.
The equipment shall be installed in such a way that the risk of mechanical danger is low.
The equipment shall only be used in an area of not more than pollution degree 2, as defined in IEC 60664-1.
The Control Panel may only be mounted horizontally (see: Mounting).
For your safety
CPX39xx-0010 11Version: 0.1
2.2.3 Marking
The Control Panel CP39xx-0010 bears
a continuous serial number, markings
and a production date on the name
plate:
The Control Panel CP39xx-0010 is
certified for potentially explosive areas
and bears the following:
ATEX:
DEKRA 18ATEX0053 X
II 3G Ex nA IIC T5 Gc
II 3D Ex tc IIIC T100°C Dc
IECEx:
IECEx DEK 18.0028 X
Ex nA IIC T5 Gc
Ex tc IIIC T100°C Dc
For your safety
CPX39xx-001012 Version: 0.1
2.3 Safety instructions
The following safety instructions must be followed during installation and working with networks and the
software.
Mounting
• Never work on live equipment. Always switch off the power supply for the device before installation,
troubleshooting or maintenance. Protect the device against unintentional switching on.
• Observe the relevant accident prevention regulations for your machine (e.g. the BGV A 3, electrical
systems and equipment).
• Ensure standard-compliant connection and avoid risks to personnel. Ensure that data and supply
cables are laid in a standard-compliant manner and ensure correct pin assignment.
• Observe the relevant EMC guidelines for your application.
• Avoid polarity reversal of the data and supply cables, as this may cause damage to the equipment.
• The devices contain electronic components, which may be destroyed by electrostatic discharge when
touched. Observe the safety precautions against electrostatic discharge according to DIN EN
61340-5-1/-3.
Working with networks
• Limit physical and electronic access to all devices to an authorized group of persons.
• Change the default passwords to reduce the risk of unauthorized access. Regularly change the
passwords.
• Install the devices behind a firewall.
• Apply the IT security precautions according to IEC 62443, in order to limit access to and control of
devices and networks.
Working with the software
• Use up-to-date security software. The safe function of the Industrial PC can be compromised by
malicious software such as viruses or Trojans.
• The sensitivity of an Industrial PC against malicious software increases with the number of installed
and active software.
• Uninstall or disable unnecessary software.
Further information about the safe handling of networks and software can be found in the Beckhoff
Information System:
http://infosys.beckhoff.com
Document name
Documentation about IPC Security
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