Beckett AFG Oil Burner User Manual

MODEL
AFG
Oil
AFG
Instruction Manual
Types “F” & “M” air tubes
Motor voltage: 120 Vac / 60 Hz
Burner
Type “L1” head Type “V1” head
Type “M” air tube combinations
Instruction Manual – Model AFG Oil Burner
Contents
Prepare before installing
Verify specifications ............................................................................................. 3
Be aware of hazard definitions ........................................................................... 3
Check certifications/approvals ........................................................................... 3
Notice special requirements................................................................................ 3
Prepare burner & site
Inspect/prepare installation site .......................................................................... 4
Prepare burner ..................................................................................................... 5
Check/adjust “Z” dimension ............................................................................... 6
Set head position adjusting plate (“V1” head only) ............................................ 7
Adjust, pipe & wire burner
Mount burner on appliance................................................................................. 8
Connect fuel lines ................................................................................................ 8
Wire burner .......................................................................................................... 8
Startup & adjust burner
Startup burner/set combustion......................................................................... 10
Set combustion with instruments ..................................................................... 10
Service & maintain burner
Perform annual maintenance............................................................................ 10
To replace the blower wheel ............................................................................. 10
Replacement parts ............................................................................................. 11
Owner’s information and warranty ................................................................... 12
Table 1 — Air tube combination (ATC) codes*
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Instruction Manual – Model AFG Oil Burner
Prepare before installing
Verify specifications
Be aware of hazard definitions
vere personal injury, death or substantial property damage.
severe personal injury, death or substantial property damage.
minor personal injury or property damage.
to personal injury or property damage.
Denotes presence of a hazard which, if ignored, will result in se-
Denotes presence of a hazard which, if ignored, could result in
Denotes presence of a hazard which, if ignored, could result in
Intended to bring special attention to information, but not related
Check certifications/approvals
• Underwriters Laboratories has certified this burner to comply with ANSI/UL 296 and has listed it for use with #1 or #2 fuel oil as specified in ASTM D396.
Low sulfur #1 and #2 fuel oils reduce heat exchanger deposits with all burners compared to the standard fuels. tend the service interval for cleaning and improve the efficiency of the appliance over time. nitrogen emissions as well. ommends these fuels as the preferred fuels for this burner.
• State and local approvals are shown on burner rating label (see below).
• All oil burners should be installed in accordance with regulations of the latest revision of the National Fire Protection Association Standard NFPA 31 and in complete accordance with all local codes and authorities having juris­diction. Regulation of these authorities take precedence over the general instructions provided in this installation manual.
• For recommended installation practice in Canada, reference to CSA Standard B139-M91.
Low sulfur fuels reduce particulate and oxides of
The Oilheat Manufacturers' Association rec-
Reduced deposits ex-
Notice special requirements
qualified service agency
with all codes and ordinances, who is responsible for the installation and adjust­ment of the equipment. The installation must comply with all local codes and ordinances and with the latest revision of the National Fire Protection Standard for Oil-Burning Equipment, NFPA 31 (or CSA B139-M91).
completely. Failure to follow these instructions could result in equipment mal­function, causing severe personal injury, death or substantial property damage.
controls during unpacking, notify the carrier at once and file the appropriate claim.
record the You will find the serial number on the Underwriters Laboratories label, located on the left rear of the burner, or the cover mounting plate. See illustration below.
This equipment must be installed, adjusted and started only by a
Read all instructions before proceeding
Concealed damage — If you discover damage to the burner or
When contacting Beckett for service information — Please
burner serial number (and have available when calling or writing).
– an individual or agency, licensed and experienced
. Follow all instructions
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Instruction Manual – Model AFG Oil Burner
Prepare burner & site
Inspect/prepare installation site
Chimney or vent
• Inspect the chimney or vent, making sure it is properly sized and in good condition for use.
• For those installations not requiring a chimney, such as through-the-wall vented appliances, follow the instructions given by the appliance and power venter (if used) manufacturers.
Direct air supply and sidewall venting
• Some AFG burners are equipped with combustion air boots to allow use of outside air for combustion.
• When sidewall venting appliances, carefully follow appliance and power venter instructions for installation and wiring.
Combustion air supply
See NFPA Standard 31 for complete details.
If the burner is not supplied with a reliable combustion air source, the burner cannot properly burn the fuel. This would result in incomplete com­bustion, causing sooting and possible emission of carbon monoxide. Severe personal injury, death or substantial property damage could occur.
Appliance located in confined space
The confined space should have two (2) permanent openings: one near the top of the enclosure and one near the bottom of the enclosure. Each opening shall have a free area of not less than (1) one square inch per 1,000 BTU’s per hour of the total input rating of all appliances within the enclosure. The openings shall have free access to the building interior, which should have adequate infiltration from the outside.
Exhaust fans and other air-using devices
Size air openings large enough to allow for all air-using devices in addition to the minimum area required for combustion air. If there is any possibility of the equipment room developing negative pressure (because of exhaust fans or clothes dryers, for example), either pipe combustion air directly to the burner or provide a sealed enclosure for the burner and supply it with its own combustion air supply.
Inspect/prepare installation site (continued)
Clearances to burner and appliance
• Provide space around burner and appliance for easy service and mainte­nance.
• Check minimum clearances against those shown by the appliance manufac­turer and by applicable building codes.
Combustion chamber — Burner retrofitting
Verify that the appliance combustion chamber provides at least the minimum dimensions given in Table 2.
When retrofitting an appliance that has a stainless steel chamber — A chamber burnout could result from the use of a high performance burner. Protect the chamber from high temperatures through the use of "wet-pac" or a similar ceramic liner. Some new equipment may contain stainless steel cham­bers that have been designed and tested by the manufacturer for use with flame retention burners — ceramic protection would not be necessary. Refer to appli­ance manufacturer’s instructions. Failure to comply could result in damage to heating equipment.
Table 2 Minimum combustion chamber dimensions
Outside air kit applications
Refer to separate instruction sheet supplied with AFG outside air kit for installation. This optional kit allows combustion air to be piped directly to the burner. (Part number 51747.)
lation instructions. Do not attempt to install outside air piping without using the AFG outside air kit and instructions. Failure to do so could result in burner or heating appliance failure, causing potential severe personal injury, death or sub­stantial property damage.
You must install the outside air kit strictly following the kit instal-
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