Basler Electric AVC63-2 User Manual

INTRODUCTION
AVC63-2 Voltage Regulators are intended for use on 50 Hz or 60 Hz brushless generators. The AVC63-2 includes a solid­state buildup circuit and EMI filtering.
WARNING!
To prevent personal injury or equip­ment damage, only qualified techni­cians or operators should install, operate, or service this device.
ELECTRICAL SPECIFICATIONS
DC Output Power
Maximum Continuous: 2 Adc at 63 Vdc One-Minute Forcing: 3.17 Adc at 100 Vdc
(at 240 Vac input).
Exciter Field DC Resistance
31.5 , minimum.
AC Power Input
Single phase, 50/60 Hz Operating Range: 171 Vac to 264 Vac Burden: 320 VA.
Sensing Input
Single phase, 50/60 Hz Operating Range: 171-264 Vac Burden: 320 VA.
Regulation Accuracy
Better than ±1.0%, no-load to full-load.
EMI Suppression
Internal, electromagnetic interference (EMI) filter
Voltage Buildup
Internal provisions for automatic voltage buildup from generator residual voltage as low as 10 Vac.
Terminations
¼ inch quick-connect terminals
PHYSICAL SPECIFICATIONS
Temperature
Operating: –40 to 60°C (–40 to 140°F) Storage: –40 to 85°C (–40 to 185°F)
Vibration
Withstands 1.5 G at 5 to 29 Hz; 0.036" double amplitude at 29 to 52 Hz; and 5 G at 52 to 500 Hz.
Shock
Withstands up to 15 G in each of three mutually perpendicular axes.
Weight
3.7 oz. (105 g)
FOR
VOLTAGE REGULATOR
AVC63-2
9318300105
FUSES
It is recommended that fuses with high interruption capability be installed per the interconnection diagram to protect wiring from faults before the regulator. See
Interconnection Drawings
Fuse must be installed per the inter­connection diagrams to avoid inter­rupting the field current.
OPERATION
The following system operation procedures provide instructions for adjusting the AVC63­2 voltage regulator. Symptoms resulting from a faulty regulator and certain generator system problems are included, together with suggested remedies.
Complete the following steps before proceeding with the system start-up.
CAUTION
Meggers and high-potential test equipment must not be used. Incorrect use of such equipment could damage the semiconductors contained in the regulator.
PRELIMINARY SETUP
1. Verify that the voltage regulator specifications conform with the generator system requirements.
2. Ensure the voltage regulator is correctly connected to the generator system.
3. Install the fuses as described in Fuses.
4. Set the regulator VOLT ADJ fully CCW.
SYSTEM STARTUP
1. Perform preliminary set-up as described in the above paragraphs.
All voltage readings are to be taken with an average reading voltmeter.
2. Start prime mover and bring up to rated speed.
RESULT: Voltage should build up. If not, perform Field Flashing.
3. Slowly adjust the regulator VOLT ADJ CW until the generator output voltage reaches the nominal value.
RESULT: Voltage should build up to rated value. If voltage does not build up to rated value, check generator for short or excessive load.
4. Check regulator under normal operating and loading conditions.
OPERATIONAL TEST
1. Connect the test setup as shown in the figure titled apply power. Ensure that the light bulb is rated for 240 V and is less than 100 W.
Operational Test
.
NOTE
NOTE
. Do not
2. Adjust the regulator VOLT ADJ to maximum CW.
3. Apply 240 V, 50/60 Hz power to the regulator. The light bulb should illuminate.
4. Slowly adjust the regulator VOLT ADJ control CCW. At the regulation point, the light bulb should extinguish.
The following notes apply to the interconnection diagrams:
1. Item not supplied by Basler Electric.
2. Select fuses with high interrupting capacity.
Outline Diagram (Top View)
Outline Diagram (Side View)
Operational Test Connections
Publication
9318300990
Revision
B
First Printing: 01/98
Revised: 10/06
Copyright
Interconnection Diagram, 277/480 V Nominal, 3-Phase, 4-Wire,
Wye Connection
Interconnection Diagram, 120/240 V Nominal, 1-Phase, 3-Wire
Interconnection Diagram, 120/208 V Nominal, 3-Phase, 4-Wire,
Wye Connection
Page 2 First Printing: 01/98
Revised: 10/06
Potentiometer and Connector Locations
Revision
B
Publication
9318300990
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