Banner EZ-SCREEN User Manual

®

NIPF(7) UL1998, UL61496

EZ-SCREEN

Original Instruction Manual

Features

An optoelectronic safeguarding device•

Standard and cascadeable models available•

oC mpact package for smaller production machines, •

robust for large power presses

Creates a screen of synchronized, modulated infrared • sensing beams. Choose from two resolutions, sized in 150 mm (6″) increments:

41 mm (0.55″) resolution models with defined areas

from 150 mm to 1.8 m (6″ to 71″)

03 mm (1.18″) resolution models with defined areas

from 150 mm to 2.4 m (6″ t

o 94.5″)

Safety Light Screen

Optional remote Test input terminals for simulating a • “blocked” condition (available on some emitter models)

Easily configured Reduced Resolution (Floating • Blanking)

Three-digit display provides diagnostic information and • indicates number of beams blocked

Zone indicators identify blocked beams •

FMEA tested to ensure control reliability•

Receiver LEDs provide system status and emitter/• receiver alignment indications

•

giH hly immune to EMI, RFI, ambient light, weld flash,

and strobe light

owT -piece design with External Device Monitoring•

Aux. output option to monitor the state of the OSSDs •

Vibration-tolerant, factory burned-in emitter and receiver • circuitry for toughness and dependability

ap ruof ot pU irs of emitters and receivers of different •

lengths can be cascaded (SLSC.. models)

Safety PLC input compatible (per OSSD specifications)•

R

C US

Section Contents

Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . ... . Page 1

Section 2 System Components and Specifications . . . . . . . Page 6

Section 3 Installation and Alignment . . . . . . . . . . . . . ... . . Page 21

Section 4 System Operation . . . . . . ... . . . . . . . . . . ... . . Page 41

Section 5 Troubleshooting and Maintenance . . . . . . . ... . Page 46

Section 6 Checkout Procedures . . . . . . . . . . . . ... . ... . . Page 51

Section 7 Cascadeable EZ-SCREEN . . . . . . . . . . . . . . . . . Page 53

Printed in USA 03/13 P/N 112852 rev. H

Table of Contents

1. System Overview...................................... page 1

1.1 Introduction .............................................. 1

1.2 Applications and Limitations ................................. 2

1.3 Control Reliability: Redundancy and Self-Checking............... 2

1.4 Operating Features........................................ 3

2. System Components and Specifications ................. Page 6

2.1 Emitter and Receiver Models – 14 mm ........................ 7

2.2 Emitter and Receiver Models – 30 mm ........................ 8

2.3 Cables.................................................. 9

2.4 Accessories............................................. 10

2.5 Replacement Parts ....................................... 16

2.6 Literature............................................... 16

2.7 Specifications ........................................... 17

3. Installation and Alignment ............................. Page 21

3.1 Mechanical Installation Considerations ....................... 21

3.2 Mechanical Mounting Procedure ............................ 28

3.3 Initial Electrical Connections................................ 29

3.4 Light Screen Initial Checkout ............................... 30

3.5 Electrical Interface to the Guarded Machine (Permanent

Hookup) ........................................... 34

3.6 Preparing for System Operation ............................. 38

3.7 Sensor “Swapability” and the Optional Emitter Hookup ............38

4. System Operation .................................... Page 41

4.1 Security Protocol......................................... 41

4.2 System Configuration Settings .............................. 41

4.3 Reset Procedures ........................................ 42

4.4 Status Indicators ......................................... 43

4.5 Normal Operation ........................................ 46

4.6 Periodic Checkout Requirements ............................ 46

5. Troubleshooting and Maintenance...................... Page 47

5.1 Troubleshooting Lockout Conditions.......................... 47

5.2 Test Mode .............................................. 50

5.3 Electrical and Optical Noise ................................ 51

5.4 Servicing and Maintenance ................................ 51

6. Checkout Procedures................................. Page 52

6.1 Schedule of Checkouts.................................... 52

6.2 Commissioning Checkout .................................. 52

6.3 Shift/Daily Checkout ...................................... 53

6.4 Semi-Annual (Six-Month) Checkout .......................... 53

7. Cascadeable EZ-SCREEN ..............................Page 54

7.1 Overview of Cascading.................................... 54

7.2 Cascadeable Emitter and Receiver Models – 14 mm ............ 55

7.3 Cascadeable Emitter and Receiver Models – 30 mm ............ 56

7.4 Determining Interconnect Cable Lengths ...................... 57

7.5 Response Time for Cascaded Light Screens ................... 59

7.6 Cascaded Sensor Configuration Settings...................... 61

7.7 Programming for Cascaded Operation ........................ 61

7.8 E-Stop Buttons and Rope/Cable Pulls ........................ 62

7.9 Positive-Opening Safety Interlock Switches .....................63

Glossary of Terms........................................ Page 65

Safety Standards and Regulations ................ Inside Back Cover

EZ-SCREEN

Instruction Manual

Important

...

read this page before proceeding!

In the United States, the functions that EZ-SCREEN is intended to perform are regulated by the Occupational Safety and Health Administration (OSHA). Outside of the United States, these functions are regulated by other agencies, organizations, and governments. Whether or not any particular EZ-SCREEN installation meets all applicable requirements depends upon factors that are beyond the control of Banner Engineering Corp. These factors include the details of how the EZ-SCREEN is applied, installed, wired, operated, and maintained. It is the

responsibility of the purchaser and user to apply this EZ-SCREEN System in full compliance with all relevant applicable regulations and standards.

EZ-SCREEN can guard against accidents only when it is properly installed and integrated into the machine, properly operated, and properly maintained. Banner Engineering Corp. has attempted to provide complete application, installation, operation, and maintenance instructions. In addition, please direct any questions regarding application or use of EZ-SCREEN to the factory applications department at the telephone number or addresses shown on the back cover.

In addition to OSHA regulations, several other organizations provide information about the use of safeguarding devices. Refer to the American National Standards Institute (ANSI), the Robotics Industries Association (RIA), the Association for Manufacturing Technology (AMT), and others (see below). Banner Engineering Corp. makes no claim regarding a specific recommendation of any organization, the accuracy or effectiveness of any information provided, or the appropriateness of the provided information for a specific application.

The user has the responsibility to ensure that all local, state, and national laws, rules, codes, and regulations relating to the use of this safeguarding system in any particular application are satisfied. Extreme care is urged to ensure that all legal requirements have been met and that all installation and maintenance instructions contained in this manual are followed.

U.S. Standards Applicable to Use of EZ-SCREEN

OSHA 29CFR1910 Occupational Safety and Health Standards

ANSI B11 Standards Safeguarding of Machine Tools

ANSI/RIA R15.06 Safety Requirements for Robot Systems

NFPA 79 Electrical Standard for Industrial Machinery

See inside back cover for information pertaining to

ap pli ca ble U.S., European and International stan dards,

and where to acquire copies.

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www.bannerengineering.com•Tel:763.544.3164

EZ-SCREEN

Instruction Manual

1. System Overview

Overview

1.1 Introduction

The Banner EZ-SCREEN provides a redundant, microprocessorcontrolled, opposed-mode optoelectronic “curtain of light,” or “safety light screen.” It typically is used for point-of-operation safeguarding, and is suited to safeguard a variety of machinery.

EZ-SCREEN is extensively FMEA (Failure Mode and Effects Analysis) tested to establish an extremely high degree of confidence that when properly installed, no system component will (even if it should fail) cause a failure to danger.

In typical operation, if any part of an operator’s body (or any opaque object) of more than a pre-determined cross section is detected, the OSSD solid-state safety outputs will turn off. These safety outputs are connected to the guarded machine’s Final Switching Devices (FSDs) that control the primary control elements (M guarded machine.

The OSSD (Output Signal Switching Device) safety outputs are capable of performing a “handshake” communication with the Muteable Safety Stop Interface (MSSI) or Universal Safety Stop Interface (USSI) found on other Banner Engineering safety products.

Banner EZ-SCREEN is a two-piece (“two-box”) system – comprising an emitter and a receiver, but no external controller. The External Device Monitoring (EDM) function ensures the fault detection capability required by U.S. Control Reliability and ISO13849-1 Categories 3 and 4 without a third box, a controller or a “smart” (i.e., self-checking) safety module required of systems without EDM.

An auxiliary (aux.) output may be used to signal the state of the OSSDs to a process controller; see Section

Emitters have a row of synchronized modulated infrared (invisible) light-emitting diodes (LEDs) in a compact rectangular metal housing. Receivers have a corresponding row of synchronized photodetectors. The dimensions of the light screen created by the emitter and receiver are called the “defined area”; its width and height are determined by the length of the sensor pair and the distance between them. The maximum range is dependent on the resolution; range decreases if corner mirrors are used. Emitter and receiver pairs with 14 mm (0.55") resolution have a maximum range of 6 m (20'), and pairs with 30 mm (1.18") resolution have a maximum range of 18 m (60').

PCEs), which immediately stop the motion of the

1.4.3.

Electrical connections are made through M12 (or Euro-style) quick-disconnects. Some emitter models have a 5-pin connector for power and the Test function. Other emitters and all receivers have an 8-pin connector for power, ground, inputs and outputs.

Functions such as Trip/Latch select, Display Invert, Cascading, Fixed Blanking, Reduced Resolution (Floating Blanking), Scan Code select, and External Device Monitoring are described in Section 1.4. All models require a supply voltage of +24V dc ±15%. See Section 2.4 for interfacing solutions.

Both emitter and receiv Displays and individual LEDs to provide continuous indication of the EZ-SCREEN’s operating status, configuration and error conditions. See Section 1.4.7 for more information.

This manual contains numerous WARNING and CAUTION statements. Warnings refer to situations that could lead to significant or serious personal injury or death. Cautions refer to situations that could lead to slight personal injury or potential damage to equipment.

Figure 1-1. A typical EZ-SCREEN application: weld cell

er feature 7-segment Diagnostic

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P/N 133487 1

P/N 112852 1

Overview

EZ-SCREEN

Instruction Manual

1.2 Applications and Limitations

The Banner EZ-SCREEN is intended for point-of-operation machine guarding applications and other safeguarding applications. It is the user’s responsibility to verify whether the safeguarding is appropriate for the application and is installed, as instructed by this manual, by a Qualified Person.

Before installing the EZ-SCREEN, read this manual in its entirety, paying particular attention to this section and all of Section 3. The EZ-SCREEN’s ability to perform its safeguarding

function depends upon the appropriateness of the application and upon its proper mechanical and electrical installation and interfacing to the guarded machine. If all mounting,

installation, interfacing, and checkout procedures are not followed properly, the EZ-SCREEN cannot provide the protection for which it was designed.

EZ-SCREEN is typically used, but is not limited to, the following applications:

• Sma

ll assembly equipment

• Molding and power presses

• Automated production equipment

• Robotic work cells

• Assembly and packaging machines

• Lean manufacturing systems

EZ-SCREEN may NOT be used with the following machinery or unsuitable applications:

• Any machine that cannot be stopped immediately after a stop

signal is issued, such as single-stroke (or “full-revolution”) clutched machinery.

• Any machine with inadequate or inconsistent machine

response time and stopping performance.

• Any machine that ejects materials or component parts through

the defined area.

• In any environment that is likely to adversely affect

photoelectric sensing efficiency. For example, corrosive chemicals or fluids or unusually dust, if not controlled, may degrade sensing efficiency.

• As a tripping device to initiate or reinitiate machine motion

(PSDI applications), unless the machine and its control system fully comply with the relevant standard or regulation (see OSHA 29CFR1910.217, ANSI/NFPA 79, ANSI B11, ANSI/ RIA R15.06, ISO 12100, IEC 60204-1, IEC 61496, or other appropriate standard).

If an EZ-SCREEN is installed for use as a perimeter guard (i.e., where a pass-through hazard may exist), the dangerous

machine motion can be initiated by normal means only after the safeguarded area is clear of individuals and the EZ-SCREEN has been manually reset. See Section 3.1.2.

severe levels of smoke or

WARNING . . .

Before Installing the System

The user is responsible for satisfying all local, state, and national laws, rules, codes, or regulations relating to the installation and use of this control system in any particular application. Take

extreme care to meet all legal requirements and follow all installation and maintenance instructions contained in this manual.

The user has the sole responsibility to ensure that the EZ-SCREEN is installed and interfaced to the guarded machine by Qualified Persons in accordance with this manual and applicable safety regulations.

Carefully read this Section 1.2 and all of Section 3, before installing the System. Failure

to follow these instructions could result in serious bodily injury or death.

WARNING . . .

Appropriate Applications

Banner EZ-SCREEN is for use only on machinery that can be stopped immediately after a stop signal is issued at any point in the machine’s stroke or cycle, such as part-revolution clutched machines. Under no circumstances may EZ-SCREEN be used on full-revolution clutched machinery or in unsuitable applications as those listed at left. If there is any doubt about whether or

not your machinery is compatible with EZ-SCREEN, contact Banner’s Application Engineers at the factory.

manual in its entirety, paying particular attention to

Read this Section Carefully

Install EZ-SCREEN Only on

1.3 Control Reliability: Redundancy and Self-Checking

Redundancy requires that EZ-SCREEN System circuit components be “backed up” to the extent that, if the failure of a single component will prevent effective machine stopping action when needed, that component must have a redundant counterpart which will perform the same function. The EZ-SCREEN is designed with redundant microprocessors.

Redundancy must be maintained for as long as the EZ-SCREEN is in operation. Because a redundant system is no longer redundant after a component has failed, EZ-SCREEN is designed to mo detected by or within the self-checking system causes a “stop” signal to be sent to the guarded machine and puts the EZ-SCREEN into a Lockout condition.

Recovery from this type of Lockout condition requires:

• replacement of the failed component (to restore redundancy)

and

• the appropriate reset procedure (see Section 1.4.8).

The Diagnostic Display is used to diagnose causes of a Lockout condition (see Section 5.1).

nitor itself continuously. A component failure

2 P/N 133487

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EZ-SCREEN

Instruction Manual

Overview

1.4 Operating Features

The Banner EZ-SCREEN models described by this manual feature several standard selectable functions:

• Reduced Resolution (Floating Blanking),

• Trip or Latch Output,

• External Device Monitoring (EDM),

• Auxiliary Output,

• Scan Code setting,

• Fixed Blanking,

• Inverted Display, and

• Cascading (available on SLSC.. models).

These functions are configured within the sensors, behind the access cover on the front of each sensor and in the sensor wiring configuration; see Sections 3 and 4.2 for more information and configuration DIP switches.

The resolution and the maximum range can be determined by the model number on the emitter and receiver. See Section 2 for a list of model numbers.

1.4.1 Selectable Trip/Latch Output

The setting for Trip or Latch Output also determines whether the System will enter RUN mode automatically or if it will require a manual reset first (see Sections 1.4.8 and 4.2). If the System is set for Trip Output, other measures must be taken to prevent a pass-through hazard; see Section 3.1.2 and the warning below for more information.

1.4.2 Emitter QD and Hookup Options

An EZ-SCREEN emitter with an 8-pin connector can be connected to its own power supply or to the receiver cable color-for-color (see Figures 3-19 and 3-20). The color-forcolor hookup allows the emitter and receiver positions to be interchanged without rewiring.

NOTE: An EZ-SCREEN emitter with 5-pin connector and Test

function (see Section 1.4.4) is not capable of the colorfor-color hookup.

1.4.3 External Device Monitoring (EDM)

This feature allows the EZ-SCREEN System to monitor the status of external devices, such as MPC 1- or 2-channel monitoring, or no monitoring. EDM is used when the EZ-SCREEN OSSD outputs directly control the MPCEs or other external devices; see Sections 3.5.3 and 4.2 for more information.

Auxiliary (Aux.) Output

An aux. output function is available when the receiver is configured for 1-channel EDM (for receivers with date code 0834 or newer). This current sourcing (PNP) solid-state output (75 mA max.) is used for control functions that are not safetyrelated. A typical use is to signal the state of the OSSDs to a programmable logic con the state of the OSSDs. Pin 2 (orange/black) supplies the connection; see Section 3.5.5 and Figure 3-23.

troller (PLC). The aux. output follows

Es. The choices are

If Trip Output is selected, the OSSD outputs will turn ON after power is applied, and the receiver passes its internal self-test/ synchronization and recognizes that all beams are clear. The Trip Output will also automatically reset after all beams are cleared. If Latch Output is selected, the EZ-SCREEN requires a manual reset for the OSSD outputs to turn ON, after power is applied and all beams are clear (see Section

WARNING . . .

Application of power to the EZ-SCREEN components, the clearing of the defined area, or the reset of a Latch condition MUST NOT initiate dangerous machine motion. Machine control

circuitry must be designed so that one or more initiation devices must be engaged (i.e., a conscious act) to start the machine – in

addition to the EZ-SCREEN going into RUN mode. Failure to follow

these instructions could result in serious bodily injury or death.

Use of Trip/Latch Output

4.5).

1.4.4 Remote Test Input

On 5-pin EZ-SCREEN emitter models (model numbers SLSE..-.. Q5; see Tables 2.1 and 2.2), a Test function is provided. A pair of wires is connected from the emitter (see Section 3.5.6) to an external switch, typically a normally open contact, held closed. Opening a switch connected between these two terminals “turns off” the emitter, simulating an interruption of one or more light beams. This remot System setup and to verify machine control circuit operation.

e Test input may be useful for EZ-SCREEN

1.4.5 Scan Code Configuration

The emitter and receiver may be configured to one of two Scan Code positions (1 or 2). Scan codes enable a receiver to recognize beams only from an emitter with the same Scan Code setting. This helps minimize the effects of crosstalk between multiple emitter/receiver pairs, and allows multiple pairs to operate in close proximity in certain situations. See Sections 3.1.5 and 3.1.8 for proper mounting configurations. The Sca sensor’s configuration port; see Section 4.2 for more information. Both the emitter and its corresponding receiver must be set to the identical setting.

n Code is set using the selection switch in each

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Overview

EZ-SCREEN

Instruction Manual

1.4.6 Reduced Resolution (Floating Blanking)

Reduced Resolution increases the minimum diameter of an object that the light screen can reliably detect anywhere within its defined area. Reduced Resolution is generally used to allow one or more objects (usually workpiece materials) to move through the defined area, at any point, without tripping the OSSD safety outputs.

Selecting two-beam Reduced Resolution will reduce the overall minimum object sensitivity, which allows multiple objects to move through the defined area (see Section 3.4.2). The effect is that every two consecutive beams (except for the sync beam) can be blocked, but not cause the OSSDs to turn OFF. This is also called “Multiple-Point Floating Blanking.”

Beams of

Defined Area

Resolution directly affects the minimum allowable distance between the defined area of a light screen and the nearest hazard point (separation distance, see Section 3.1.1). The green status indicator on the receiver flashes when Reduced Resolution is enabled. The ignored object size and resultant Reduced Resolution are listed in Section 3.4.2.

1.4.7 Status Indicators

Status indicators on both the emitter and receiver are clearly visible on each sensor’s front panel.

• Emitter:

Bi-color red/green Status indicator – shows whether power is applied, and whet or Lockout condition. 1-Digit Diagnostic Display – indicates specific error or configuration conditions.

• Receiver:

Bi-color red/green Zone indicators – show status of a group of beams:

- aligned and clear (green ON), or

- blocked and/or misaligned (red ON), or

- fixed blanked area (flashing green).

Yellow Reset indicator – shows System status:

- RUN mode (ON) or

- waiting for a reset (flashing).

her the emitter is in RUN mode, TEST mode,

Press Break

Die

Figure 1-2. Reduced Resolution

Receiver

Zone Indicators

(each shows

status of approx.

1/8 of the total

beams)

Zone 1 Indicator

(indicates beam synchronization status)

Workpiece

Bi-color red/green Status indicator – shows System status:

- Reduced Resolu

tion enabled (flashing green),

- outputs are ON or OFF (green ON or red ON), or

- the System is in Lockout condition (flashing red).

3-Digit Diagnostic Display – indicates specific error,

configuration conditions, or total number of blocked beams.

See Sections 4.4 and 5.1 for more information about specific indicator and Diagnostic Display code meanings.

Emitter

3-digit

Diagnostic

Display

Yellow Reset Indicator

Status Indicator

(Red/Green)

1-digit

Diagnostic Display

Status Indicator

(Red/Green)

Figure 1-3. EZ-SCREEN emitter and receiver status indicators

4 P/N 133487

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EZ-SCREEN

Instruction Manual

Overview

1.4.8 Manual Resets and Lockout Conditions

Reset Routine

The EZ-SCREEN requires a manual reset to clear a PowerUp Lockout or Latch condition, and after correcting the cause of a Lockout condition. This function is designed to provide a “monitored manual reset” (i.e., open-closed-open action), such that a shorted or tied-down button cannot cause a reset. When a key-operated switch is used, this is typically called a key reset.

To perform a manual reset, close the normally open switch for at least 1/4 second, but no longer than 2 seconds, and then re-open the switch. See Sections 3.1.3 and 4.3 for further information.

A Lockout condition will cause the EZ-SCREEN OSSD outputs to turn OFF. A Lockout condition is indicated by a flashing Red Status indicator and an error number displayed on the Diagnostic Display. Internal Lockout conditions require a ma

nual reset routine to return the system to RUN mode after the failure has been corrected and the input has been correctly cycled. A description of possible lockouts, their causes, and troubleshooting hints are listed in Section 5.

Trip Output/Auto Reset

While the use of a reset switch is recommended, it is not required for receivers configured for Trip Output (automatic reset). Cycling the supply power (OFF for > 2 seconds, then ON) will also clear lockouts if their cause has been corrected. If a reset switch is not used, leave pin 8 (violet wire) not connected (open) and secure it against shorting to a source of power or ground.

1.4.10 Inverted Display

A push button, located under the access cover, can be used to invert the display. This is desirable when an emitter and receiver are mounted with the QD connector ends up. A replacement access cover with an inverted label is included with each emitter and receiver to accommodate inverted mounting. (See Section

4.4).

1.4.11 Cascadeable Models

Emitter and receiver models SLSC..* (see Section 7) are capable of interconnecting up to four emitter/receiver pairs – regardless of the resolution, the total number of beams, or the size of the defined are also be used individually as stand-alone systems.

Special cabling is not required, but the double-ended 22 awg cordsets listed in Section 2.3 are recommended. See Section

7.4 for maximum cable lengths. Pigtail QD models may be used to reduce the number of required cables.

Response time is dependent on the number of beams in the light screen, and the light screen’s position in the cascade. Maximum system response time can be calculated easily for these cascaded systems, in two ways:

• Individually for each light screen in the casc

distance is calculated for each light screen in the cascade), or

• Based on the worst-case maximum for the entire cascade

(all light screens in the cascade have the same separation distance).

a. EZ-SCREEN cascadeable models can

ade (separation

1.4.9 Fixed Blanking

The fixed blanking feature allows for a stationary object(s), such as tooling, to be ignored while it remains positioned in the

defined area. A flashing Green Zone indicator denotes the location of a blanked area. If the object is moved or removed, the System goes into a lockout mode. This ensures that an unexpected hole in the sensing field is not created.

Fixed blanking is easily programmed, simply by positioning the objects, flipping two DIP switches and resetting the System, as described in Section 3.4.3.

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See Section 7.5 for more information.

*Models SLSC..-150.. not available.

P/N 133487 5

5

Overview

Components and Specifications

2. Components and Specifications

An EZ-SCREEN System includes a compatible emitter and receiver (equal length and resolution; available separately or in pairs), and two cables. Mounting hardware is included with each emitter and receiver. Interfacing solutions include IM-T-.. modules, redundant positively guided contactors, or an optional muting module; see Section 2.4.

Standard models (as listed in the following tables) feature a yellow painted aluminum housing. Other housing finishes are also available, including black, white, and silver (nickel-plated); contact the factory for more information.

Standard models are listed with integral QD fitting; for a 300 mm (12") pigtail with M12/ Euro-style 8-pin QD fitting, replace the “Q” in the model number with “P”. The 13 mm (0.5") minimum a cascade installation, the pigtail models can reduce the number of cables and improve clearance and cable management.

bend radius accommodates low-clearance installations. When used in

EZ-SCREEN

Instruction Manual

Electro-static Dissipative Models

Electro-static dissipative (ESD-safe) versions with nickel-plated housing are also available, with a static-dissipative polymer coating which protects nearby components from damaging ESD voltages.

NOTE: ESD-safe models are not available with the pigtail QD option.

Receiver

Specified Test Piece (2 diameters supplied

Status indicators and configuration switches behind clear access panel

with each receiver)

Defined Area

Emitter

QD Fitting

QD Cordsets

Figure 2-1. Banner EZ-SCREEN: emitter, receiver, and two

interconnecting cables

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EZ-SCREEN

Instruction Manual

Components and Specifications

2.1 Standard Emitter and Receiver Models (Non-Cascadeable) – 14 mm Resolution

Order one 8-pin cable for each 8-pin emitter or receiver, or one 5-pin cable for each 5-pin emitter; see Table

2.3. For cascadeable emitter and receiver models, see Sections 7.2 and 7.3.

†

Standard 14 mm Resolution Models

Defined

Area Height

Emitter (8-pin)

150 mm (5.9") SLSE14-150Q8 SLSR14-150Q8 SLSP14-150Q88 20 11 ms

300 mm (11.8") SLSE14-300Q8 SLSR14-300Q8 SLSP14-300Q88 40 15 ms

450 mm (17.7") SLSE14-450Q8 SLSR14-450Q8 SLSP14-450Q88 60 19 ms

600 mm (23.6") SLSE14-600Q8 SLSR14-600Q8 SLSP14-600Q88 80 23 ms

750 mm (29.5") SLSE14-750Q8 SLSR14-750Q8 SLSP14-750Q88 100 27 ms

†

Receiver

0.1 m to 6 m (4" to 20') range Emitter/Receiver

†

Pair

Number

of Beams

Response

Time (Tr)

Overview

900 mm (35.4") SLSE14-900Q8 SLSR14-900Q8 SLSP14-900Q88 120 32 ms

1050 mm (41.3") SLSE14-1050Q8 SLSR14-1050Q8 SLSP14-1050Q88 140 36 ms

1200 mm (47.2") SLSE14-1200Q8 SLSR14-1200Q8 SLS

P14-1200Q88 160 40 ms

1350 mm (53.1") SLSE14-1350Q8 SLSR14-1350Q8 SLSP14-1350Q88 180 43 ms

1500 mm (59") SLSE14-1500Q8 SLSR14-1500Q8 SLSP14-1500Q88 200 48 ms

1650 mm (65") SLSE14-1650Q8 SLSR14-1650Q8 SLSP14-1650Q88 220 52 ms

1800 mm (70.9") SLSE14-1800Q8 SLSR14-1800Q8 SLSP14-1800Q88 240 56 ms

†

Only standard 8-pin QD models are listed; 8-pin emitters/receivers feature “swapable” hookup; see Sections 3.3 and 3.7.

For other models: 5-pin emitters with Test input: Replace suffix “Q8” with “Q5”, (e.g., SLSE14-150Q5), and

Pigtail QD (8-pin models only): Replace the “Q” in the model number with “P” (e.g., SLSE14-150P8). ESD-safe models: Add “N” to the model number, prior to the QD option designation (e.g., SLSE14-150NQ8). ESD-safe models are not

available with the

Op tional housing finishes: Prior to the QD designation in the model number,

for the pair replace “Q88” with “Q85” (e.g., SLSP14-150Q85).

pigtail QD option.

add “A” for a clear (brushed) anodized aluminum finish, black endcaps (e.g., SLSE14-150AQ8), add “S” for a nickel-plated (“silver”) finish, black endcaps (e.g., SLSE14-150SQ8), add “B” for a black painted finish, black endcaps (e.g., SLSE14-150BQ8), add “W” for a white painted finish, black endcaps (e.g., SLSE14-150WQ8), or add “SO” for a “safety orange” painted finish, black endcaps (e.g., SLSE14-150SOQ8).

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

P/N 133487 7

P/N 112852 rev. F 7

7

Overview

Components and Specifications

2.2 Standard Emitter and Receiver Models (Non-Cascadeable) – 30 mm Resolution

Order one 8-pin cable for each 8-pin emitter or receiver, or one 5-pin cable for each 5-pin emitter; see Table

2.3. For cascadeable emitter and receiver models, see Sections 7.2 and 7.3.

EZ-SCREEN

Instruction Manual

Standard 30 mm Resolution Models

Defined

Area Height

150 mm (5.9") SLSE30-150Q8 SLSR30-150Q8 SLSP30-150Q88 10 9 ms

300 mm (11.8") SLSE30-300Q8 SLSR30-300Q8 SLSP30-300Q88 20 11 ms

450 mm (17.7") SLSE30-450Q8 SLSR30-450Q8 SLSP30-450Q88 30 13 ms

600 mm (23.6") SLSE30-600Q8 SLSR30-600Q8 SLSP30-600Q88 40 15 ms

750 mm (29.5") SLSE30-750Q8 SLSR30-750Q8 SLSP30-750Q88 50 17 ms

900 mm (35.4") SLSE30-900Q8 SLSR30-900Q8 SLSP30-900Q88 60 19 ms

1050 mm (41.3") SLSE30-1050Q8 SLSR30-1050Q8 SLSP30-1050Q88 70 21 ms

1200 mm (47.2") SLSE30-1200Q8 SLSR30-1200Q8 SLSP30-1200Q88 80 23 ms

mm (53.1") SLSE30-1350Q8 SLSR30-1350Q8 SLSP30-1350Q88 90 25 ms

1350

1500 mm (59") SLSE30-1500Q8 SLSR30-1500Q8 SLSP30-1500Q88 100 27 ms

1650 mm (65") SLSE30-1650Q8 SLSR30-1650Q8 SLSP30-1650Q88 110 30 ms

Emitter (8-pin)

†

Receiver

0.1 m to 18 m (4" to 60') range Emitter/Receiver

†

Pair

†

Number

of Beams

Response

Time (Tr)

1800 mm (70.9") SLSE30-1800Q8 SLSR30-1800Q8 SLSP30-1800Q88 120 32 ms

1950 mm (76.8") SLSE30-1950Q8 SLSR30-1950Q8 SLSP30-1950Q88 130 34 ms

2100 mm (82.7") SLSE30-2100Q8 SLSR30-2100Q8 SLSP30-2100Q88 140 36 ms

2250 mm (88.6") SLSE30-2250Q8 SLSR30-2250Q8 SLSP30-2250Q88 150 38 ms

2400 mm (94.5") SLSE30-2400Q8 SLSR30-2400Q8 SLSP30-2400Q88 160 40 ms

†

Only standard 8-pin QD models are listed; 8-pin emitters/receivers feature “swapable” hookup; see Sections 3.3 and 3.7.

For other 5-pin emitters with Test input: Replace suffix “Q8” with “Q5”, (e.g., SLSE30-150Q5), and

Pigtail QD (8-pin models only): Replace the “Q” in the model number with “P” (e.g., SLSE30-150P8). ESD-safe models: Add “N” to the model number, prior to the QD option designation (e.g., SLSE30-150NQ8). ESD-safe models are not

Op tional housing finishes: Prior to the QD designation in the model number,

8 P/N 133487

8 P/N 112852 rev. F

8

models:

for the pair replace “Q88” with “Q85” (e.g., SLSP30-150Q85).

available with the pigtail QD option.

add “A” for a clear (brushed) anodized aluminum finish, black endcaps (e.g., SLSE30-150AQ8), add “S” for a nickel-plated (“silver”) finish, black endcaps (e.g., SLSE30-150SQ8), add “B” for a black painted finish, black endcaps (e.g., SLSE30-150BQ8), add “W” for a white painted finish, black endcaps (e.g., SLSE30-150WQ8), or add “SO” for a “safety orange” painted finish, black endcaps (e.g., SLSE30-150SOQ8).

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN

1

7

6

5

4

3

2

8

1 2

34

5

Instruction Manual

Components and Specifications

2.3 Cables

Machine interface cables provide power to the first emitter/receiver pair. Sensor interconnect cables provide power to subsequent emitters and receivers in the cascade.

Single-Ended (Machine Interface) Cables (one cable for each emitter and receiver)

Overmold and cables are PVC-jacketed. Cables are unterminated on one end to interface with guarded machine.

Overview

Model

Number

For 8-Pin Emitters and Receivers** Pin Color Function Pin Color Function

QDE-815D QDE-825D QDE-850D QDE-875D QDE-8100D

For 5-Pin Emitters and

QDE-515D QDE-525D QDE-550D QDE-575D QDE-5100D

* The European M12 Specification pin assignment and color codes are listed as a customer courtesy. The user must verify suitability of these

cables for each application.

** 8-pin Systems require two 8-pin QD cables. Only pins 1, 6, and 7 are connected on 8-pin emitters (see Figure 3-16). *** 5-pin EZ-SCREEN emitter, model numbers SLSE..-..Q5 (see Table 2.1) with Test function (see Figure 3-17). One 5-pin and one 8-pin

QD cable required for complete system.

Length Wire Termination

4.5 m (15') 8 m (25') 15 m (50') 23 m (75') 30 m (100')

Receivers*** Pin Color Function Pin Color Function

4.5 m (15') 8 m (25') 15 m (50') 23 m (75') 30 m (100')

22 gauge

8-pin Eurostyle female connector on one end; cut to length

5-pin Eurostyle female connector on one end; cut to length

Banner Cable

Pinout/Color Code

1 Bn +24V dc 2 Or/Bk EDM #2 (Aux) 3 Or EDM #1 4 Wh OSSD #2 5 Bk OSSD #1 6 Bu 0V dc 7 Gn/Ye Gnd/Chassis 8 Vi Reset

1 Bn +24V dc 2 Wh Test #2 3 Bu 0V dc 4 Bk Test #1 5 Gn/Ye Gnd/Chassis

European M12

Specification*

1 Wh +24V dc 2 BN EDM #2 (Aux) 3 Gn EDM #1 4 Ye OSSD #2 5 Gy OSSD #1 6 Pk 0V dc 7 Bu Gnd/Chassis 8 Rd Reset

1 Bn +24V dc 2 Wh Test #2 3 Bu 0V dc 4 Bk Test #1 5 Shield Gnd/Chassis

Connector

(female face view)

Double-Ended (Sensor Interconnect) Cables

Double-ended cables are generally used to interconnect multiple emitters (8-pin or 5-pin) or receivers (8-pin) within a cascaded system. They are also useful for extending either the branch or trunk cables of a model CSB splitter cordset (see page 10). When combining cables in a multiple-light-screen cascade, refer to Section 7.4 for maximum cable lengths.

Model Number

For 8-Pin Emitters

and Receivers

DEE2R-81D DEE2R-83D DEE2R-88D DEE2R-815D DEE2R-825D DEE2R-850D DEE2R-875D DEE2R-8100D

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

For 5-Pin Emitters

DEE2R-51D DEE2R-53D DEE2R-58D DEE2R-515D DEE2R-525D DEE2R-550D DEE2R-575D DEE2R-5100D

Length Wire Termination

0.3 m (1') 1 m (3')

2.4 m (8')

4.5 m (15') 8 m (25') 15 m (50') 23 m (75') 30 m (100')

22 gauge

5- or 8-pin Double-ended cables, M12/Eurostyle connectors, female to male (rotateable)

P/N 133487 9

P/N 112852 rev. F 9

9

Overview

Pin #1 (+24V dc)

Pin #2 (EDM#2)

Pin #3 (EDM#1)

Pin #4 (OSSD#2)

Pin #5 (OSSD#1)

Pin #6 (0V dc)

Pin #7 (GND)

Pin #8 (RESET)

Pin #1 (+24V dc)

Pin #2 (EDM#2)

Pin #3 (EDM#1)

Pin #4 (OSSD#2)

Pin #5 (OSSD#1)

Pin #6 (0V dc)

Pin #7 (GND)

Pin #8 (RESET)

Pin #1 (+24V dc)

Pin #2 (EDM#2)

Pin #3 (EDM#1)

Pin #4 (OSSD#2)

Pin #5 (OSSD#1)

Pin #6 (0V dc)

Pin #7 (GND)

Pin #8 (RESET)

M12 Male

or

unterminated

M12 Female

300 mm

(1.0')

see

table

3 m

(9.8')

21.5 mm (0.85")

13.0 mm (0.51")

M12 x 1

O-Ring

1/4-18NPT

ø 18.0 mm

(0.71")

7.0 mm (0.28")

Components and Specifications

Splitter Cordsets

Model CSB splitter cordsets allow easy interconnection between an EZ-SCREEN 8-pin receiver and its 8-pin emitter, providing a single “homerun” cable for the optional “swapable” hookup (see Figure 3-16). The model DEE2R-.. double-ended cables described on page 8 may be used to extend the lengths of the QD trunk, branch #1, or branch #2. (Branch #1 and branch #2 cable sections are 300 mm/1' long.) The model QDE-8..D single-ended cables may be used to extend the QD trunk for cut-to-length applications.

Model Number Trunk Length Wire Pinout

EZ-SCREEN

Instruction Manual

CSB-M1281M1281 CSB-M1288M1281 CSB-M12815M1281 CSB-M12825M1281

0.3 m (1')

2.4 m (8')

4.5 m (15') 8 m (25')

22

gauge

CSB-UNT825M1281

8 m (25') (unterminated)

Bulkhead Connector

Model Number Description

Connector for panel connection of EZ-SCREEN emitter and receiver

PMEF-810D

cables. 8-pin Euro-style female connector with 3 m (10') wires cut to length (Banner color code); 22 gauge.

2.4 Accessories

Additional interfacing solutions and accessories continue to be added; refer to www.bannerengineering.com for a current list.

Interface Modules

Provide forced-guided, mechanically-linked relay (safety) outputs for the EZ-SCREEN. See Banner data sheet p/n 62822 and Figure 3-23 for more information.

Interface module (3 N.O. redundant-output 6 amp contacts)

Interface module (2 N.O. redundant-output 6 amp contacts, plus 1 N.C. auxiliary contact)

Contactors

The N.C. contacts are to be used in an External Device Monitoring (EDM) circuit. If used, two contactors per EZ-SCREEN System are required. (See Figure 3-18.)

10 amp positive-guided contactor 3 N.O., 1 N.C. 11-BG00-31-D-024

16 amp positive-guided contactor 3 N.O., 1 N.C. BF1801L024

10 P/N 133487

10 P/N 112852 rev. F

10

IM-T-9A

IM-T-11A

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN

Instruction Manual

Components and Specifications

Muting Modules

Provide muting capability for the EZ-SCREEN. (MM-TA-12B is compatible with all 14 mm models 1200 mm and shorter, and with all 30 mm models. See Banner manuals p/n 63517 or 116390 for further information and additional cabling options.)

Overview

MMD-TA-11B

MMD-TA-12B

MM-TA-12B Muting module

DESE4-508D DESE4-515D DESE4-525D

DIN-mount Muting module

2.5 m (8’) cable 5 m (15’) cable 8 m (25’) cable

2 NO safety outputs (6 amps), 2 or 4 muting inputs, SSI, override input; IP20; terminal connections

2 OSSD (0.5 amps), 2 or 4 muting inputs, SSI, override input; IP20; terminal connections

2 OSSD (0.5 amps), 2 or 4 muting inputs, USSI, override input; IP65; QD connections, see below

Cable to interface EZ-SCREEN Receiver with MM-TA-12B Muting Module – 22 Ga, 8-pin Euro-style (M12) female connector to 7-pin

Mini-style male connector; double-ended

AC Boxes

AC power supply for use with EZ-SCREEN emitters and/or receivers. Models EZAC-R.. can be interfaced with up to three receivers or two cascaded emitter/receiver pairs; models EZAC-E.. can power up to four emitters.

Box supplies +24V dc power @ 0.7 amps (16.8 W max. power); accepts input voltages from 100-250V ac (50-60 Hz); IP65 metal housing. Models available with external device monitoring (EDM); key reset switch on EZAC-R.. models (Receiver/Pair models). See data

sheet p/n 120321 for more information.

Emitter/Receiver Boxes

Model Outputs EDM

EZAC-R9-QE8 3 N.O.

EZAC-R11-QE8 2 N.O., 1 N.C.

EZAC-R15A-QE8-QS83

1 N.O. + 1 SPDT

(Form C)

Selectable

1- or 2-Channel

or no EDM

1-Channel

Emitter/Receiver

Connection

8-Pin M12

Euro-style QD

AC Power

Connection

Hard-wired Hard-wired

3-pin

Mini-style QD

Output and EDM

Connections

8-pin

Mini-style QD

EZAC-R8N-QE8-QS53 1 N.O., 1 N.C.

EZAC-R10N-QE8-QS53 2 N.O.

Power

Monitoring

3-pin

Mini-style QD

5-pin

Mini-style QD

Emitter-Only Boxes

Model For Emitter Models Emitter Connection AC Power Connection

EZAC-E-QE8 SLSE..-..Q8 (without Test input) 8-Pin M12 Euro-style QD

EZAC-E-QE5 SLSE..-..Q5 (with Test input) 5-Pin M12 Euro-style QD

EZAC-E-QE8-QS3 SLSE..-..Q8 (without Test input) 8-Pin M12 Euro-style QD 3-Pin Mini-style QD

EZAC-E-QE5-QS5 SLSE..-..Q5 (with Test input) 5-Pin M12 Euro-style QD 5-Pin Mini-style QD

Hard-wired

Remote Reset Switch

Keyed reset switch can be interconnected using cordset models QDE-8..D, DEE2R-8..D, or CSB-..M1281.

EZA-RR-1 Remote reset switch with 8-pin M12/Euro-style QD

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

P/N 112852 rev. F 11

P/N 133487 11

11

Overview

(4) M10 Bolt

Pole 40 mm (1.58") Square

Useable

Stand Height

127 mm

(5.0")

Base Plate Thickness

Components and Specifications

Lens Shields

NOTE: The total sensing range decreases by approximately 10% per shield.

Sensor Defined Area †Adhesive-Backed Model

(1)

Snap-On Model

150 mm EZS-150 EZSS-150

300 mm EZS-300 EZSS-300

450 mm EZS-450 EZSS-450

600 mm EZS-600 EZSS-600

750 mm EZS-750 EZSS-750

900 mm EZS-900 EZSS-900

1050 mm EZS-1050 EZSS-1050

1200 mm EZS-1200 EZSS-1200

1350 mm EZS-1350 EZSS-1350

1500 mm EZS-1500 EZSS-1500

1650 mm EZS-1650 EZSS-1650

1800 mm EZS-1800 EZSS-1800

†

Contact factory for lens shield availability for longer sensor lengths.

(1)

Polycarbonate shield guards against weld splatter and weld flash with an adhesive-backed neoprene gasket (see data sheet

p/n 61960).

(2)

Copolyester shield provides heavy-duty, impact-resistant protection from many types of cutting fluids (see data sheet p/n 127944).

(2)

EZ-SCREEN

Instruction Manual

Adhesive-backed model shown

Tubular Enclosures

EZA-MBK-2 adapter bracket is required for use with MSA Series stand, see page 14 and data sheet P/N 117107.

Enclosure Model

†

Enclosure Height For EZ-SCREEN Models

EZA-TE-150 439 mm (17.3") SLS..-150

EZA-TE-300

EZA-TE-450

EZA-TE-600

541 mm (21.3

744 mm (29.3

846 mm (33.3

")

EZA-TE-750 1024 mm (40.3") SLS..-750

EZA-TE-900 1151 mm (45.3") SLS..-900

EZA-TE-1050 1354 mm (53.3") SLS..-1050

EZA-TE-1200 1455 mm (57.3") SLS..-1200

EZA-TE-1350 1608 mm (63.3") SLS..-1350

EZA-TE-1500 1760 mm (69.3") SLS..-1500

EZA-TE-1650 1913 mm (75.3") SLS..-1650

EZA-TE-1800 2065 mm (81.3") SLS..-1800

†

Contact factory for enclosure availability for longer sensor lengths.

MSA Series Stands (Base Included)*

Stand

Model

MSA-S24-1

MSA-S42-1

MSA-S66-1

MSA-S84-1

MSA-S105-1

* Available without a base by adding the suffix “NB” to model number, e.g., MSA-S42-1NB.

12 P/N 133487

12 P/N 112852 rev. F

12

Pole

Height

610 mm (24")

1067 mm (42")

1676 mm (66")

2134 mm (84")

Useable Stand

Height

Overall Stand Height

483 mm (19") 616 mm (24.25")

940 mm (37") 1073 mm (42.25")

1550 mm (61") 1682 mm (66.25")

2007 mm (79") 2140 mm (84.25")

2667 mm (105”) 2667 mm (100”) 2673 mm (105.25”)

SLS..-300

SLS..-450

SLS..-600

Explosion-proof enclosures also available. Contact factory or visit

www.bannerengineering.com

more information.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

for

EZ-SCREEN

Y

L1

L3

L2

Y

101.2 mm (3.98")

100 mm

(3.94")

115 mm

(4.53")

M6 x 19 mm

screw

(4 supplied)

M5 x 10 mm

screw

(4 supplied)

L1

53.8 mm (2.12")

L2

Y

50.8 mm (2.00")

72.9 mm (2.87")

M4 x 10 mm Screw (8 supplied)

Instruction Manual

Components and Specifications

Overview

MSM Series Corner Mirrors

Rear-surface glass mirrors rated at 85% efficiency. The total sensing range decreases by approximately 8% per mirror. See mirror data sheet P/N 43685 or the Banner Safety catalog

for further information.

Defined Area

Length

Mirror Model

Reflective Area

Y

Mounting

L1

Height

L2

150 mm (5.9") MSM8A 267 mm (10.5") 323 mm (12.7") 292 mm (11.5")

300 mm (11.8") MSM12A 356 mm (14") 411 mm (16.2") 381 mm (15")

450 mm (17.7") MSM20A 559 mm (22") 615 mm (24.2") 584 mm (23")

600 mm (23.6") MSM24A 660 mm (26") 716 mm (28.2") 686 mm (27")

750 mm (29.5") MSM32A 864 mm (34") 919 mm (36.2") 889 mm (35")

900 mm (35.4") MSM36A 965 mm (38") 1021 mm (40.2") 991 mm (39")

1050 mm (41.3") MSM44A 1168 mm (46") 1224 mm (48.2") 1194 mm (47")

1200 mm (47.2") MSM4

8A 1270 mm (50") 1326 mm (52.2") 1295 mm (51")

SSM Series Corner Mirrors

• Rear-surface glass mirrors rated at 85% efficiency. The total sensing range decreases by

approximately 8% per mirror. See mirror data sheet P/N 61934 or the Banner Safety catalog

for further information.

• Robust construction, two mounting brackets and hardware included.

• EZA-MBK-2 adapter bracket is required for use with MSA Series stand, see page 14.

NOTE: Brackets may be inverted from the

positions shown above, decreasing dimension L1 by 58 mm (2.3").

Defined Area

Length

Mirror

Model*

Reflective Area

Y

Mounting

L1

Height

L2

150 mm (5.9") SSM-200 200 mm (7.9") 278 mm (10.9") 311 mm (12.2")

300 mm (11.8") SSM-375 375 mm (14.8") 486 mm (19.1") 453 mm (17.8")

450 mm (17.7") SSM-550 550 mm (21.7") 661 mm (26.0") 628 mm (24.7")

600 mm (23.6") SSM-675 675 mm (26.6") 786 mm (31.0") 753 mm (29.6")

750 mm (29.5") SSM-825 825 mm (32.5") 936 mm (36.9") 903 mm (35.6")

900 mm (35.4") SSM-975 975 mm (38.4") 1086 mm (42.8") 1053 mm (41.5")

1050 mm (41.3") SSM-1100 1100 mm (43.3") 1211 mm (47.7") 1178 mm (46.4")

1200 mm (4

7.2") SSM-1275 1275 mm (50.2") 1386 mm (54.6") 1353 mm (53.3")

1350 mm (53.1") SSM-1400 1400 mm (55.1") 1511 mm (59.5") 1478 mm (58.2")

1500 mm (59.0") SSM-1550 1550 mm (61.0") 1661 mm (65.4") 1628 mm (64.1")

1650 mm (65.0") SSM-1750 1750 mm (68.9") 1861 mm(73.3") 1828 mm (72.0")

1800 mm (70.9") SSM-1900 1900 mm (74.8") 2011 mm (79.2") 1978 mm (77.9")

* Stainless steel reflective surface models also available by adding model number suffix “-S” (e.g., SSM-200-S); range reduction for these

models is approximately 30% per mirror. See data sheet p/n 67200.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

P/N 133487 13

13

Overview

50.0 mm (1.97")

58.2 mm (2.29")

39.2 mm (1.54")

4.2 mm (0.17")

44.4 mm (1.75")

20 mm (0.79")

40 mm (1.57")

C

L

Components and Specifications

Accessory Mounting Brackets

See Section 2.5 for standard brackets. Contact factory for more information. Order one EZA-MBK-.. bracket per sensor, two per pair.

Model Description

EZ-SCREEN

Instruction Manual

EZA-MBK-2

Adapter bracket for mounting SSM series mirror to MSA series stands

• Universal adapter bracket for mounting to

EZA-MBK-20

engineered/slotted aluminum framing

™

(e.g., 80/20

, Unistrut™).

• Retrofit for Banner MS/US/MG.

Mounting bracket system for “L” configuration of two cascaded light screens. Order one per side. See

EZA-MBK-21

Figure 7-1, data sheet p/n 121007, or contact factory for more information. NOTE: Special end brackets included, but not shown.

EZA-MBK-8 Retrofit for Sick FGS and Leuze L-bracket

Retrofit for Sick C4000,

EZA-MBK-13

AB SafeShield/GuardShield, Omron

FS3N, STI MC42/47

EZA-MBK-20

EZA-MBK-14 Retrofit for STI MS4300

EZA-MBK-15

EZA-MBK-18 Retrofit for Dolan-Jenner SS7

14 P/N 133487

14 P/N 112852 rev. F

14

Retrofit for STI MS46/47, Keyence PJ-V, SUNX SF4-AH

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN

Instruction Manual

LAT-1

Components and Specifications

Alignment Aids

Model Description

Self-contained visible-beam laser tool for aligning any EZ-SCREEN

LAT-1-SS

EZA-LAT-SS Replacement adaptor (clip) hardware for SLS.. models

EZA-LAT-2 Clip-on retroreflective LAT target

BRT-THG-2-100 2" retroreflective tape, 100'

BT-1 Beam Tracker

14 mm and 30 mm emitter/receiver pair. Includes retroreflective target material and mounting clip.

Overview

EZ-LIGHT™ for EZ-SCREEN

®

Provides clear, 360° indication of the EZ-SCREEN receiver’s output status. Use with a CSB splitter cable and optional DEE2R double-ended cables (see page 9). See data sheet 121901 for more information.

Models Construction Connector LED Function Inputs

Nickel-plated brass housing,

M18RGX8PQ8 (See Note below*)

T18RGX8PQ8

T30RGX8PQ8

K30LRGX8PQ8

K50LRGX8PQ8

thermoplastic dome, M18x1 thread mount

Fully encapsulated, IP67

Thermoplastic polyester housing, thermoplastic dome, 18 mm mount

Fully encapsulated, IP67

Thermoplastic polyester housing, thermoplastic dome, 30 mm mount

Fully encapsulated, IP67

Polycarbonate housing, 30 mm thermoplastic dome, 22 mm mount

Fully

encapsulated, IP67

Polycarbonate housing, 50 mm thermoplastic dome, 30 mm mount

Fully encapsulated, IP67

8-pin

Euro-style

integral QD

Red/Green

indication follows

OSSD output of

the EZ-SCREEN

receiver

ON Red:

Power ON Beam Blocked or Lockout

ON Green:

Power ON Beam Clear

PNP

(Sourcing)

Polycarbonate housing,

K80LRGX8PQ8

* Available in a kit that includes one M18 EZ-LIGHT, one SMB18A mounting bracket, and hardware for mounting to the side channel of an EZ-SCREEN housing (kit model

number EZA-M18RGX8PQ8).

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

50 mm thermoplastic dome, flat or DIN mount

Encapsulated electronics, IP67

P/N 133487 15

P/N 112852 rev. F 15

15

Overview

Components and Specifications

2.5 Replacement Parts

Description Model Number

Panel-mount keyed reset switch MGA-KSO-1

Replacement key for switch MGA-KSO-1 MGA-K-1

Access cover with label – emitter EZA-ADE-1

Access cover with label – receiver EZA-ADR-1

Access cover with inverted label – emitter EZA-ADE-2

Access cover with inverted label – receiver EZA-ADR-2

Access cover security plate (includes 2 screws, wrench) EZA-TP-1

Wrench, security EZA-HK-1

14 mm test piece (for 14 mm resolution systems) STP-13

30 mm test piece (for 14 mm resolution systems with 2-beam Reduced Resolution and for 30 mm resolution systems)

60 mm test piece (for 30 mm resolutio Resolution)

Terminator plug for cascaded receiver EZA-RTP-1

n systems with 2-beam Reduced

STP-14

STP-15

EZ-SCREEN

Instruction Manual

Dust cap for cascaded emitter p/n 64790

Standard bracket kit with hardware (includes 2 end brackets and hardware to mount to MSA Series stands; see Figure 2-1)

Center bracket kit (includes 1 bracket and hardware to mount to MSA Series stands), and retrofit for SICK and Leuze Swivel (see Figure 2-1)

SSM Mirror bracket kit (includes 2 replacement brackets for one mirror) SMA-MBK-1

Black EZA-MBK-11

Stainless Steel EZA-MBK-11N

EZA-MBK-12

2.6 Literature

The following documentation is supplied with each EZ-SCREEN receiver. Additional copies are available at no charge.

Description Part #

EZ-SCREEN System Instruction Manual 112852

Checkout Procedure Card (Daily) – Stand-Alone Systems 113361

Checkout Procedure Card (Daily) – Cascaded Systems 118173

Checkout Procedure Card (Semi-Annual) 113362

Diagnostic Display Label 114189

16 P/N 133487

16 P/N 112852 rev. F

16

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN

IEC61496-1, -2: Type 4 ISO13849-1(EN954-1): Cat4

R

C US

NIPF(7) UL1998, UL61496

Instruction Manual

2.7 Specifications

2.7.1 General Specifications

Components and Specifications

Overview

Short Circuit Protection

Electrical Safety Class (IEC 61140: 1997)

Safety Rating

Resolution† and Operating Range

†

Not including blanking

Effective Aperture Angle (EAA)

Enclosure

Operating Conditions

Shock and Vibration

Mounting Hardware

Cables and Connections

Certifications

All inputs and outputs are protected from short circuits to +24V dc or dc common.

III

Type 4 per IEC 61496-1, -2; Category 4 PL e, per EN ISO 13849-1; SIL 3 per IEC 61508; SIL CL 3 per IEC 62061

14 mm models: 0.1 m to 6 m (4" to 20') 30 mm models: 0.1 m to 18 m (4" to 60')

Range decreases with use of mirrors and/or lens shields: Lens shields – approximately 10% less range per shield. Glass-surface mirrors – approximately 8% less ran

ge per mirror.

See the specific mirror data sheet or the Banner Safety Catalog for further information.

Meets Type 4 requirements per IEC 61496-2, Section 5.2.9 ± 2.5° @ 3 m

Size: See Figure 2-2 Materials: Extruded aluminum housing with yellow polyester powder finish standard (optional black or

white or nickel-plated silver finish) and well-sealed, rugged die-cast zinc end caps, acrylic lens cover, copolyester access cover. End caps on silver models are also nickel-plated. ESD-safe models have static-dissipative acrylic lens cover.

Rating: IEC IP65

Temperature: 0° to +55° C (+32° to 131°F) Max. Relative Humidity: 95% maximum relative humidity (non-condensing)

EZ-SCREEN components have passed vibration and shock tests according to IEC 61496-1. This includes vibration (10 cycles) of 10-55 Hz at 0.35 mm (0.014") single amplitude (0.70 mm peak-topeak) and shock of 10 g for 16 milliseconds (6,000 cycles).

Emitter and receiver each are supplied with a pair of swivel end-mounting brackets. Models longer than 900 mm also include a swivel center-mount bracket. Mounting brackets are 8-gauge cold-rolled steel, black zinc finish

.

See Section 2.3 for recommended QD cables. If other cables are used with the EZ-SCREEN, the user must verify suitability of these cables for each application.

IEC 61496-1, -2: Type 4 EN ISO 13849-1: Cat 4 PL e

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

P/N 133487 17

P/N 112852 rev. F 17

17

Overview

Components and Specifications

2.7.2 Emitter Specifications

EZ-SCREEN

Instruction Manual

Supply Voltage at the Device

Residual Ripple

Supply Current

Remote Test Input (Optional – available only on model SLSE..-..Q5 emitters)

Controls and Adjustments

Status Indicators

Wavelength of Emitter Elements

2.7.3 Receiver Specifications

Supply Voltage at the Device

Residual Ripple

Supply Current (no load)

Response Time

24V dc ±15% (use a SELV-rated supply according to EN IEC60950) (The external voltage supply must be capable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.)

± 10% maximum

100 mA max.

Test mode is activated either by applying a low signal (less than 3V dc) to emitter TEST #1 terminal for a minimum of 50 milliseconds, or by opening a switch connected between TEST #1 and TEST #2 for a minimum of 50 milliseconds. Beam scanning stops to simulate a blocked condition. A high signal at TEST #1 deactivates Test Mode. (See Section 3.5.6 for more information.)

High Signal: 10 to 30V dc Low Signal: 0 to 3V dc Input Current: 35 mA inrush, 10 mA max.

Scan Code Selection: 2-position switch (code 1 or 2). Factory default position is code 1.

One bi-color (Red/Green) Status indicator – indicates operating mode, lockout or power OFF

condition 7-Segment Diagnostic indicator (1 digit) – indicates proper operation, scan code, or error code See Figure 1-4 for indicator locations and Section 4.4 for indicator conditions.

Infrared LEDs, 950 nm at peak emission (14 mm) 850 nm at peak emission (30 mm)

24V dc ±15% (use a SELV-rated supply according to EN IEC60950) (The external voltage supply must be capable of buffering brief mains interruptions of 20 ms, as specified in IEC/EN 60204-1.)

± 10% maximum

275 mA max., exclusive of OSSD1 and OSSD2 loads (up to an additional 0.5A each)

Dependent on number of sensing beams (see Section 2.1 for models and number of beams):

10 beams – 9 ms 60 beams – 19 ms 110 beams – 30 ms 160 beams – 40 ms

20 beams – 11 ms 70 beams – 21 ms 120 beams – 32 ms 180 beams – 43 ms

30 beams – 13 ms 80 beams – 23 ms 130 beams – 34 ms 200 beams – 48 ms

40 beams – 15 ms 90 beams – 25 ms 140 beams – 36 ms 220 beams – 52 ms

50 beams – 17 ms 100 beams – 27 ms 150 beams – 38 ms 240 beams – 56 ms

CSSI Response Time (SLSC.. cascad

e models only)

Recovery Time — Blocked to Clear (OSSDs turn ON; varies with total number of sensing beams and whether Sync beam is blocked)

EDM Input

Reset Input

18 P/N 133487

18 P/N 112852 rev. F

18

For cascaded systems, also see Section 7.4.

Response time for a cascade receiver due to opening contacts at the cascade interface (CSSI): 40 ms max (contacts must open for 60 ms minimum). See Section 7.5.

Beam 1 (Sync Beam) All Other Beams

14 mm Models

30 mm Models

+24V dc signals from external device contacts can be monitored (one-channel, two-channel or no monitoring) via EDM1 and EDM2 terminals in the receiver (see Section 3.5.3).

High Signal: 10 to 30V dc at 30 mA typical Low Signal: 0 to 3V dc Dropout Time: 200 ms max.

The Reset input must be high for 1/4 to 2 seconds and then low to reset the receiver.

High Signal: 10 to 30V dc at 30 mA typical Low Signal: 0 to 3V dc Closed Switch Time: 1/4 to 2 seconds

109 ms to 800 ms 33 ms to 220 ms

81 ms to 495 ms 25 ms to 152 ms

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • T el: 763.544.3164

EZ-SCREEN

50 mm (1.96")

25 mm (0.98")

4.2 mm (0.17")

63.2 mm (2.49")

Ø 21.5 mm (0.85")

4 x 5.8 mm (0.23") wide slots

4 x R 19.4 mm

(0.76")

38.2 mm (1.50")

Ø 33 mm (1.30")

4 x 45

20 mm (0.79")

2 x R 5 mm (0.20")

2 x 5 mm

(0.20")

2 x 15 mm

(0.59")

2 x 7 mm (0.28")

20 mm (0.79")

Ø 60 mm

20 mm (0.79")

17.5 mm (0.69")

55 mm (2.17")

50 mm (1.97")

4.2 mm (0.17")

55.6 mm (2.19")

15 mm (0.59")

20.0 mm (0.79")

10 mm (0.39")

9.5 mm (0.37")

36 mm (1.42")

Ø 8.3 mm (0.33")

Ø 7 mm (0.28")

Instruction Manual

2.7.3 Receiver Specifications, continued

Components and Specifications

Overview

Output Signal Switching Devices (OSSDs)

Auxiliary (Aux.) Output Switching Capacity

Controls and Adjustments

Ambient Light Immunity

Strobe Light Immunity

Status Indicators

Two redundant solid-state 24V dc, 0.5 A max. sourcing OSSD (Output Signal Switching Device) safety outputs. (Use optional interface modules for ac or larger dc loads.) Capable of the Banner “Safety Handshake” (see Section 1.1).

ON-State voltage: ≥ Vin-1.5V dc OFF-State voltage: 1.2V dc max. (0-1.2V dc) Max. load capacitance: 1.0 µF Max. load inductance: 10 H Leakage Current: 0.50 mA maximum Cable Resistance: 10 Ω maximum OSSD test pulse width: 100 to 300 microseconds OSSD test pulse period: 10 ms to 27 ms (varies with number of beams) Switching Current: 0-0.5 A

Current-sourcing (PNP) solid-state output, 24V dc at 75mA max (see Section 3.5.5).

Scan Code selection: 2-position switch (code 1 or 2). Factory default position is code 1. Trip/Latch Output selection: Redundant switches. Factory default position is T (trip). EDM/MPCE monitor selection: 2-position switch selects between 1- or 2-channel monitoring. Factory

default position is 2. Reduced Resolution: Redundant switches. Factory default position is OFF.

> 10,000 lux at 5° angle of incidence

Totally immune to one Federal Signal Corp. “Fireball” model FB2PST strobe

Yellow Reset indicator – indicates whether system is ready for operation or requires a reset Bi-color (Red/Green) Status indicator – indicates general system and output status Bi-color (Red/Green) Zone Status indicators – indicate condition (clear or blocked beam) of a

defined group of beams 7-Segment Diagnostic indicator (3 digits) – indicates proper operation, scan code, or error code, total number of blocked beams

See Figure 1-4 for indicator

locations and Section 4.4 for indicator conditions.

End Cap Brackets

(model EZA-MBK-11*)

* Dimensions are identical for stainless steel model

Figure 2-1. Included mounting bracket dimensions (for emitter or receiver)

Banner Engineering Corp. • Minneapolis, U.S.A.

EZA-MBK-11N stainless steel brackets for ESD model emitters and receivers.

www.bannerengineering.com • Tel: 763.544.3164

** Supplied with emitters

and receivers over 1050 mm.

Center Bracket

(model EZA-MBK-12**)

P/N 133487 19

P/N 112852 rev. F 19

19

Overview

Y

L1

L2

L3

65 mm

(2.6")

R13 mm (0.5") minimum bend

45.2 mm (1.78")

56.0 mm (2.20")

4.2 mm (0.17")

36.0 mm (1.42")

12 mm*

(0.47")

*For SLS..-150 models, this distance is 52 mm (2")

Components and Specifications

EZ-SCREEN

Instruction Manual

See page 19 for detailed bracket dimensions.

Emitter / Receiver

Model

SLS..-150

SLS..-300

SLS..-450

SLS..-600

SLS..-750

SLS..-900

SLS..-1050

SLS..-1200

SLS..-1350

SLS..-1500

SLS..-1650

SLS..-1800

SLS..-1950

SLS..-2100

SLS..-2250

Figure 2-2. Emitter and receiver mounting dimensions and location of defined area

20 P/N 133487

20 P/N 112852 rev. F

20

SLS..-2400

†Nominal measurement

Housing Length L1Distance Between Bracket Holes

262 mm (10.3") 295 mm (11.6") 237 mm (9.3") 150 mm (5.9")

372 mm (14.6") 405 mm (16.0") 347 mm (13.7") 300 mm (11.8")

522 mm (20.6") 555 mm (21.9") 497 mm (19.6") 450 mm (17.7")

671 mm (26.4") 704 mm (27.7") 646 mm (25.4") 600 mm (23.6")

821 mm (32.3") 854 mm (33.6") 796 mm (31.3") 750 mm (29.5")

971 mm (38.2") 1004 mm (39.5") 946 mm (37.2") 900 mm (35.4")

1120 mm (44.1") 1153 mm (45.4") 1095 mm (43.1") 1050 mm (41.3")

1270 mm (50.0") 1303 mm (51.3") 1245 mm (49.0") 1200 mm (47.2")

1420 mm (55.9") 1453 mm (57.2") 1395 mm (54.9") 1350 mm (53.1")

1569 mm (61.8") 1602 mm (63.1") 1544 mm (60.8") 1500 mm (59.1")

1719 mm (67.7") 1752 mm (69.0") 1694 mm (66.7") 1650 mm (65.0")

1869 mm (73.6") 1902 mm (74.9") 1844 mm (72.6") 1800 mm (70.9")

2018 mm (79.4") 2051 mm (80.8") 1993 mm (78.5") 1950 mm (76.8")

2168 mm (85.4") 2201 mm (86.7") 2143 mm (84.4") 2100 mm (82.7")

2318 mm (91.3") 2351 mm (92.6") 2293 mm (90.3") 2250 mm (88.6")

2468 mm (97.2") 2501 mm (98.5") 2443 mm (96.2") 2400 mm (94.5")

L2 L3

Defined Area

†

Y

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

EZ-SCREEN

Instruction Manual

3. Installation and Alignment

Installation and Alignment

Overview

Before installing the EZ-SCREEN System, read Section 1.2 and Section 3 of this manual in their entirety. The System’s

ability to perform its safety guarding function depends upon the appropriateness of the application and upon its proper mechanical and electrical installation and interfacing to the guarded machine. If all mounting, installation, interfacing, and checkout procedures are not followed properly, the System cannot provide the protection for which it was designed. Installation must be performed by a Qualified Person, as defined in Section 4.1. See Warning below.

WARNING . . .

Before Installing the System

The user is responsible for satisfying all local, state, and national codes and regulations relating to the installation and use of this control system in any particular application. Take

extreme care to meet all legal requirements and follow all technical installation and maintenance instructions contained in this manual.

The user has the sole responsibility to ensure that the EZ-SCREEN System is installed and interfaced to the guarded machine by Qualified Persons in accordance with this manual and with applicable saf

Read Section 1.2 and all of Section 3 of this manual carefully before installing the system. Failure to follow these instructions could

result in serious bodily injury or death.

Read this Section Carefully

ety regulations.

3.1.1 Separation Distance (Safety Distance)

Minimum Separation Distance (Ds) is the minimum distance required between the defined area and the closest reachable hazard point. Separation distance is calculated so that when an object or a person is detected (by blocking a sensing beam), the EZ-SCREEN will send a stop signal to the machine, causing it to stop by the time the person can reach any machine hazard point.

Calculation of separation distance takes into account several factors, including a calculated human speed, the total system stopping time (whic depth penetration factor. After the separation distance (Ds)

is determined, record the calculated distance on the Daily Checkout Card.

WARNING . . .

Banner EZ-SCREEN emitters and receivers must be mounted at a distance from the nearest hazard such that an individual cannot reach the hazard before cessation of hazardous motion or situation.

Failure to establish and maintain the minimum separation distance could result in serious bodily injury or death.

h itself has several components), and the

Proper Separation Distance

Hard Guarding

3.1 Mechanical Installation Considerations

The two factors that influence the layout of the EZ-SCREEN’s mechanical installation the most are separation distance and hard guarding. Other considerations include emitter and receiver orientation, adjacent reflective surfaces, use of corner mirrors, and installation of multiple EZ-SCREEN emitter/receiver pairs.

WARNING . . .

Carefully

The emitter and receiver must be positioned such that the hazard can not be accessed by reaching over, under, around or through the sensing field. Additional guarding may be required;

see Separation Distance, Section 3.1.1, and Pass-Through Hazards, Section 3.1.2, and Supplemental Safeguarding, Section 3.1.4.

Banner Engineering Corp. • Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

Position Components

Hard

Guarding

Robot

Turntable

Ds

EZ-SCREEN

EZ-SCREEN Reset Switch

Figure 3-1. Separation distance and hard guarding

Nearest Hazard Point

P/N 133487 21

21

Banner EZ-SCREEN User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual