Bang & Olufsen BeoLab 3500 MKII, 1601 Service Manual

BeoLab 3500 MKII

Type 1601, 1602, 1603, 1604, 1605, 1607, 1608
from serial no. 19343452

Service Manual
English

German and French, versions are available in the Retail System

CONTENTS

Survey of modules ........................................................................................ 1.1

Adjustments ................................................................................................. 2.1

Repair tips ..................................................................................................... 3.1

Disassembly .................................................................................................. 4.1

Insulation test ............................................................................................... 5.1

Specification guidelines for service use .......................................................... 6.1

Wiring diagram ............................................................................................. 7.1

Block diagrams .................................................................................... 7.3 – 7.5

Available parts .............................................................................................. 8.1

Survey of modules 1.1

2 Switch Mode Power Supply

19 DC/DC Converter

20 Transformer left

21 Transformer right

22 Power Amplifier left

22 Power Amplifier right

25 NTC

31 LF Supply and Control

32 Cross Field

34 Plug PCB

35 Display, Keyboard and IR Receiver

36 Microcomputer

Seen from the front

36

34

20

2

22

25

32

35

21

19

31

22

25

Seen from the back

1.2

Adjustments 2.1

ADJUSTMENTS

5V

When replacing IC1, LM3578, on PCB2, Switch-Mode Power Supply, the supply
voltage may have to be adjusted to 5V ±0.25V by means of R2 and R10:

- If 5V is above level, install R2 (R1//R2).

- If 5V is below level, install R10 (R3//R10).

SPEAKER

Adjustment of bass/treble sound level.

To be carried out only when replacing a speaker unit or PCB36, Microcomputer.

TEST MODE 01

This test mode permits manual adjustment of speaker bass and treble levels and
can only be executed from stand-by with a Beo4.

- Press

MENU 0 1 GO.
The display reads SPK.CAL. to indicate that the product is ready for speaker
calibration.

- Press

GO.
The display shows the present adjustment:

‘X X X X’ = left bass (LB).
‘X X X X’ = left treble (LT).
‘X X X X’ = right treble (RT).
‘X X X X’ = right bass (RB).

The value that can be changed is flashing. Press >> or << to change unit of
adjustment, and change the value by pressing the digit keys. When all four
speakers have the desired encoding, press STORE, and abandon test mode by
pressing STOP.

C3

L1

IC1

L2

C7

R11

C1C2

R3

R10

R1

R2

R5

R4

2

2.2 Adjustments

Replacement of PCB36, Microcomputer

The bass and treble levels of the speakers are stored electronically in the
Microcomputer (PCB36). When replacing PCB36, the original bass and treble level
values must be restored:

- Install the new Microcomputer (see section 4, Disassembly, if necessary).

- In TEST MODE 01, enter the values printed on the label in the socket well:
LT (left treble) : X LB (left bass) : X
RT (right treble) : X RB (right bass) : X

- Press

STORE STORE when all four speakers have been encoded as desired.

Replacement of a speaker unit

A rated value in dB is printed on the back of the new speaker unit. This value is
used for adjusting the sound level, which is done in TEST MODE 01:

- Note the value on the back of the new speaker unit

- Replace the old speaker unit.

- Execute the point TEST MODE 01.

- The rated value printed on the back of the speaker may be either positive or
negative:

Positive:

If the rated value printed on the back of the speaker is positive, the unit in
question must be damped by X number of steps. Press >> to select speaker, if
necessary (the active speaker is flashing), and enter a new digit (see table).

Negative:

If the rated value printed on the back of the speaker is negative, the other three
units must be damped by X number of steps. Press >> to select the three speakers
in question, and enter new digits (see table).

Rated value in dB X steps down

0.00
+/-0.25 0 steps down
+/-0.50

+/-0.75
+/-1.00
+/-1.25 1 step down
+/-1.50
+/-1.75

+/-2.00 2 steps down

- Press

STORE when all four speakers have the desired encoding.

- Abandon test mode by pressing

STOP.

Repair tips 3.1

REPAIR TIPS

BeoLab 3500 can be brought into TEST MODE from stand-by with a Beo4, giving
access to the following functions:

TEST MODE 00

Display of: Software version number and time of operation in Audio mode, Video
mode and stand-by.

- Press

MENU 0 0 GO.

The display reads: SW X.Y, which is the software version number.

- Press

m

The display reads: A: XXXXX, which is the Audio mode operating time in hours x 10.

- Press

m

The display reads: B: XXXXX, which is the Video mode operating time in hours x 10.

- Press

m

The display reads: C: XXXXX, which is the stand-by operating time in hours x 10.
Press

m or p to scroll in the scroll menu, and abandon test mode by pressing STOP.

TEST MODE 01

Electronic adjustment of the bass and treble levels of the speakers. See section 2,
Adjustments.

SERVICE SET-UP

BeoLab 3500 is connected to a Beomaster as an ordinary Master link installation.
As regards option programming, see User’s Guide.

TEST MODE 02

Display of Master Link error types. Gives an identification of the error types that
may occur in the Beolink installation.

- Press

MENU 0 2 GO

The display reads:
ML OK = The Master Link connection is OK.
Or
NO ML = Master Link is not connected.
Or
ERROR 1 = Address configuration impossible.
Or
ERROR 2 = Master Link data pulled low.
Or
ERROR 3 = Master Link data pulled high.
Or
ERROR 4 = Data collision on Master Link.

- Press

STOP to abandon display of Master Link error types and to delete registered

errors.

The Master Link error system is a part of the software in the product. It registers
communication errors between the microcomputer, the data transceiver circuits
(PCB35) and the products connected to BeoLink. The error types will be described
below, and tips will be given regarding how the cause of the error can be found:

3.2 Repair tips

ERROR 1:
Error during address configuration. No address has been allocated because too
many units are connected to the BeoLink.

- Remove all products from BeoLink, and connect them again one at a time until the
error code occurs. Disconnect that product from BeoLink.

ERROR 2:
It is not possible to transmit on BeoLink, because it has been pulled low. The error
may occur if there is no Master Link driver circuit, or as a result of a physical short­circuit on BeoLink or in the data transceiver circuits.

- Disconnect one product from BeoLink at a time, and see if it starts up.

- Reset the faulty product, and check the connection (cable/plug) and signal path
(the data transceiver circuits).

ERROR 3:
It is not possible to transmit on BeoLink, because it has been pulled high. This
error is caused either by the pull-up resistance in the system having become too
small or by an error in the data transceiver circuit.

- Disconnect one product from BeoLink at a time, and see if it starts up.

- Reset the faulty product, check whether the Master Link cable is too long, and
check the signal path (the data transceiver circuit).

ERROR 4:
The data traffic on BeoLink has been excessive, or a product has jammed and will
not receive telegrams.

- Press the operating sequence again.

- Disconnect one product from BeoLink at a time to determine which product has
jammed. Reset the faulty product, and check the Master Link connection (cable/
plug) and signal path (amplifiers in the data transceiver circuit).

TEST MODE 0 3

Direct selection of Master Link input. Permits the Master Link signal path to be
tested without having a BeoLink master connected.

- Press

MENU 0 3 GO

The display reads:
ML SEL. = Opens the Master Link signal path.

- Press

STOP to close the Master Link signal path.