Badger Meter Recordall Turbo Specifications

Recordall® Turbo Series Meters
Models 160 (1-1/2 in.), 200 (2 in.), 450 (3 in.), 1000 (4 in.), 2000 (6 in.), 3500 (8 in.), 5500 (10 in.) and 6200 (12 in.) NSF/ANSI Standards 61 and 372 Certied
DESCRIPTION
Recordall Turbo Series meters meet or exceed the most recent revision of AWWA Standard C701 Class II Standards and are available in a lead-free bronze alloy for sizes 1-1/2 in. through 10 in. and cast iron for 12 in. meters. Turbo Series meters comply with the lead-free provisions of the Safe Drinking Water Act. Sizes 1-1/2 in. through 10 in. meters are also certified to NSF/ANSI Standards 61 and 372 (Trade Designation: Turbo Series LL-NS) and carry the NSF-61 mark on the housing. All components of the lead-free alloy meter (housing, measuring element, seals and so on) comprise the certified system.
Models 160 through 6200 are designed for 1-1/2 in. through 12 in. applications. These meters feature:
• Direct coupled turbine based on an exclusive in.floating rotor in. design that reduces bearing friction—and associated wear and tear.
• Low pressure loss for improved system efficiency.
• Exceptional registration accuracy across low flow rate, normal operating flow rate and maximum continuous operation flow.
• Permanently sealed, tamper-resistant register or encoder.
• Integral strainer option for sizes 1-1/2 in. through 4 in. help protect your system from damaging debris and related downtime.
• Meters and encoders are compatible with Badger Meter AMR/AMI meter reading systems and other approved reading technologies.
Applications: Recordall Turbo Series meters are designed for
cold water, commercial and industrial applications where flows are consistent medium to high flows. Applications include hotels, apartment buildings, irrigations centers and manufacturing and processing plants. Turbo Series meters help reduce day-to-day maintenance costs while delivering accurate and efficient performance.
Operation & Performance: Direct magnetic drive is achieved
when the magnet carrier is driven by a gear train coupled to the rotor. The gear train consists of two sets of gears connected by a vertical transmission shaft. One gear set is at the magnet carrier, the other is a worm gear set at the rotor shaft. When water flows into the Turbo Series meter measuring element, it contacts the multi-vaned rotor. The resulting rotor rotation is then transmitted by magnetic coupling to a sealed register or encoder. The direct magnetic drive is built to provides a reliable meter-to-registration coupling.
Tamper-Proof Features: Unauthorized removal of the register
or encoder is inhibited by the option of a tamper detection seal wire screw, TORX® tamper-resistant seal screw or the proprietary tamper-resistant keyed seal screw. Each can be installed at the meter site or at the factory.
Construction: The Recordall Turbo Series meter is constructed in
compliance with ANSI and AWWA C701 standards. It consists of the following basic components: meter housing, interchangeable, unitized measuring element and permanently sealed direct reading registers or encoders.
The measuring element consists of the transmission coupling, rotor, inlet and outlet straightening vanes with nose cones, and calibration ring assembly. The unique inlet and outlet straightening vanes minimize swirl from piping arrangements upstream as well as downstream.
A strainer is recommended to help ensure optimal flow conditioning and protection for the measuring element. An integral strainer is available as an option for 1-1/2 in. through 4 in. meter sizes. The stainless steel strainer is built into the inlet end and includes a removable cover plate to permit easy access for routine cleaning. External strainers are available in sizes 2 in. through 12 in.
To simplify maintenance, the registers or encoders and measuring elements can be removed without removing the meter housing. Interchangeability of certain parts between meters also minimizes spare parts inventory investment.
Meter Installation: The meter is designed for installations where
flow is in one direction only. Companion flanges for installation of meters on various pipe types and sizes are available in cast iron or NL bronze as an option. See the "Recordall Turbo Series Meters User Manual" for specific instructions.
RTS-DS-00320-EN-06 (November 2016)
Product Data Sheet
Recordall® Turbo Series Meters
SPECIFICATIONS
Turbo Series Model
Meter Flanges AWWA 125 Pound Class
Typical Operating Range (100% ± 1.5%)
Typical Low Flow (95% min.)
Max. Continuous Flow
Maximum Intermittent Flow
Pressure Loss at Max. Continuous Flow
Pressure Loss at Max. Continuous Flow: With Integral Strainer
Max. Operating Pressure
Max. Operating Temperature
Optional Integral Strainer
Optional External Strainer
Test Plug Standard with integral strainer; optional for other models. Optional for Models 2000 and 3500.
160
1-1/2 in. (40 mm)
Elliptical Elliptical or Round Round Round Round Round Round
4…200 gpm
(0.9…45.4 m3/h)
2.5 gpm (0.6 m3/h) 2.5 gpm (0.6 m3/h) 4 gpm (0.9 m3/h) 6 gpm (1.4 m3/h) 12 gpm (2.7 m3/h) 20 gpm (4.5 m3/h) 30 gpm (6.8 m3/h)
160 gpm (36 m3/h)
200 gpm
(45.4 m3/h)
3.8 psi (0.26 bar) 3.1 psi (0.21 bar) 1.8 psi (0.12 bar) 7.3 psi (0.50 bar) 4.8 psi (0.33 bar) 2.5 psi (0.17 bar) 1.6 psi (0.11 bar) 0.8 psi (0.05 bar)
9.9 psi (0.68 bar) 8.3 psi (0.57 bar) 5 psi (0.43 bar) 17.8 psi (1.2 bar)
Removable cover plate permits access to strainer for cleaning.
Available for Models 200, 450, 1000, 2000, 3500, 5500 and 6200.
200
2 in. (50 mm)
4…310 gpm
(0.9…70.4 m3/h)
200 gpm
(45.4 m3/h)
310 gpm
(70.4 m3/h)
Built into inlet end.
450
3 in. (80 mm)
5…550 gpm
(1.1…124.9 m3/h)
450 gpm
(102.2 m3/h)
550 gpm
(124.9 m3h)
1000
4 in. (100 mm)
10…1250 gpm
(2.3…284 m3/hr)
1000 gpm
(227.1 m3/h)
1250 gpm
(284 m3h)
150 psi (10 bar)
120° F (49° C)
2000
6 in. (150 mm)
20…2500 gpm
(4.5…568 m3/h)
2000 gpm (454 m3/h)
2500 gpm (568 m3/h)
3500
8 in. (200 mm)
30…4500 gpm
(6.8…1022 m3/h)
3500 gpm (795 m3/h)
4500 gpm
(1022 m3/h)
5500
10 in. (250 mm)
50…7000 gpm
(11.4…1590 m3/h)
5500 gpm
(1250 m3/h)
7000 gpm
(1590 m3h)
6200
12 in. (300 mm)
Round
AWWA 125 lb
class
90…8800 gpm
(20.5…1998 m3/h)
65 gpm
(14.8 m3/h)
6200 gpm
(1408 m3/h)
8800 gpm
(1988 m3/h)
MATERIALS
Meter Housing Lead-free alloy (EXCEPTION: Model 6200 meter housing is blue epoxy-coated cast iron) Turbo Head Lead-free alloy Nose Cone & Straightening Vanes Thermoplastic Rotor Thermoplastic Rotor Radial Bearings Lubricated thermoplastic Rotor Thruster Bearing Sapphire jewels Rotor Bearing Pivots Passivated 316 stainless steel Calibration Mechanism Stainless steel & thermoplastic Magnet Ceramic Trim Stainless steel Register Housing & Cover Thermoplastic or bronze Optional Strainer and Trim Stainless steel
Page 2 November 2016RTS-DS-00320-EN-06
Product Data Sheet
0
0,1
0,4
0,5
0,6
0,7
0,8
0,9
0,2
0,3
Badger Meter
®
64085-009
®
T-160
Recordall
m
3
1-1/2"
0
1
4
5
6
7
8
9
2
3
Badger Meter
®
64085-023
®
T-2000
Recordall
m
3
6"
0
1
4
5
6
7
8
9
2
3
Badger Meter
®
64085-045
®
T-6200
Recordall
m
3
12"
REGISTERS / ENCODERS
Standard—Sweep-Hand Registration
The standard register is a straight-reading, permanently sealed magnetic drive register. Dirt, moisture, tampering and lens fogging problems are eliminated. The register has a six-odometer wheel totalization display, 360° test circle with center sweep hand, and flow finder to detect leaks. Register gearing is made of self-lubricating engineered polymer, which minimizes friction and provides long life. The multi­position register simplifies meter installation and reading. The register capacity for the 1-1/2 in., 2 in., 3 in. and 4 in. meters is 100,000,000 gallons (10,000,000 ft3, 1,000,000 m3). The register capacity for the 6 in., 8 in., and 10 in. meters is 1,000,000,000 gallons (100,000,000 ft3, 10,000,000 m3). The high-flow register capacity for the 12 in. meter is 10,000,000,000 gallons (1,000,000,000 ft3, 10,000,000 m3).
Registers for 1-1/2 in., 2 in., 3 in. and 4 in. Meters
9
6
0
Recordall
T-160
1-1/2"
Cubic Feet
5
1
®
Badger Meter
®
4
80
64085-001
70
0
Recordall
1-1/2"
Gallons
T-160
50
10
®
8
20
Badger Meter
®
64085-005
30
7
40
90
60
Registers for 6 in., 8 in. and 10 in. Meters
800
64085-017
700
900
600
Recordall
T-2000
6"
Gallons
500
0
100
®
200
300
80
64085-020
70
Badger Meter
®
400
90
60
0
Recordall
T-2000
6"
Cubic Feet
50
10
®
Badger Meter
®
40
Registers for 12 in. Meters
8000
64085-043
7000
9000
6000
Recordall
T-6200
12"
Gallons
5000
0
1000
®
Badger Meter
®
®
2000
3000
800
64085-044
700
4000
900
600
0
Recordall
T-6200
12"
Cubic Feet
500
100
®
Badger Meter
®
400
200
300
Sweep Hand Revolution
2
3
Meter Model Gallon Cubic Feet Cubic Meter
160 100 10 1
200 100 10 1
450 100 10 1
1000 100 10 1
Sweep Hand Revolution
20
30
Meter Model Gallon Cubic Feet Cubic Meter
2000 1000 100 10
3500 1000 100 10
5500 1000 100 10
Sweep Hand Revolution
Meter Model Gallon Cubic Feet Cubic Meter
6200 10000 1000 10
Optional—Encoders for AMR/AMI Reading Solutions
AMR/AMI solutions are available for all Recordall Disc Series meters. All reading options can be removed from the meter without disrupting water service. Badger Meter encoders provide years of reliable, accurate readings for a variety of applications and are also available pre-wired to Badger Meter approved AMR/AMI solutions. See details at www.badgermeter.com.
Page 3 November 2016 RTS-DS-00320-EN-06
Recordall® Turbo Series Meters
PHYSICAL DIMENSIONS OF METERS WITHOUT STRAINER
Turbo Series Model
Meter
Flanges
Meter &
Pipe Size
Net
Weight
Shipping
Weight
Qty. of
Bolts
NPT Test
Port &
Test Plug
(optional)
Length
(A)
Width
(B )
Height
(C)
Flange
(D)
Bolt Circle
(E)
Centerline
(F)
D
NPT Test Port & Test Plug (1-1/2 . . . 8”)
C
F
B A
Figure 1: Sample Illustration from 8 in. Model 3500
160 200 200 450 1000 2000 3500 5500 6200
1-1/2 in. Elliptical
1-1/2 in. (40 mm)
14.3 lb
(6.5 kg)
16.8 lb
(7.6 kg)
2 2 4 4 8 8 8 12 12
1 in.
(25.4 mm)
13 in.
(330 mm)
5-7/32 in. (133 mm)
6-9/32 in. (159 mm)
51/64 in. (20 mm)
4 in.
(102 mm)
1-27/32
in.
(47 mm)
2 in.
Elliptical
2 in.
(50 mm)
14.9 lb
(6.8 kg)
16.4 lb
(7.4 kg)
1-1/2 in. (40 mm)
10 in.
(254 mm)
5-27/32 in.
(148 mm)
6-1/2 in.
(165 mm)
25/32 in. (20 mm)
4-1/2 in.
(114 mm)
2-1/16 in.
(52 mm)
2 in. Round 3 in. Round 4 in. Round 6 in. Round 8 in. Round
2 in.
(50 mm)
17.4 lb
(7.9 kg)
18.9 lb
(8.6 kg)
1-1/2 in. (40 mm)
10 in.
(254 mm)
6 in.
(152 mm)
7-3/32 in. (180 mm)
5/8 in.
(16 mm)
4-3/4 in.
(121 mm)
2-5/8 in. (67 mm)
3 in.
(80 mm)
31 lb
(14.1 kg)
34 lb
(15.4 kg)
2 in.
(50 mm)
12 in.
(305 mm)
7-1/2 in.
(191 mm)
8-11/16 in.
(220 mm)
3/4 in.
(19 mm)
6 in.
(152 mm)
3-11/32 in.
(85 mm)
4 in.
(100 mm)
40 lb
(18.1 kg)
45 lb
(20.4 kg)
2 in.
(50 mm)
14 in.
(356 mm)
9 in.
(229 mm)
9-21/32 in.
(245 mm)
13/16 in. (21 mm)
7-1/2 in.
(191 mm)
4-5/16 in. (109 mm)
6 in.
(150 mm)
77 lb
(35 kg)
89 lb
(40.4 kg)
2 in.
(50 mm)
18 in.
(457 mm)
11 in.
(280 mm)
13-5/16 in.
(338 mm)
7/8 in.
(22 mm)
9-1/2 in.
(241 mm)
5-1/4 in.
(133 mm)
8 in.
(200 mm)
123 lb
(55.7 kg)
147 lb
(66.6 kg)
2 in.
(50 mm)
20 in.
(508 mm)
13-1/2 in. (343 mm)
15-3/16 in.
(385 mm)
1 in.
(25 mm)
11-3/4 in. (298 mm)
6-3/8 in.
(162 mm)
10 in.
Round
10 in.
(250 mm)
210 lb
(95.3 kg)
235 lb
(106.6 kg)
26 in.
(660.4 mm)
16 in.
(406.4 mm)
17-15/32 in.
(443 mm)
1-1/16 in.
(27 mm)
14-1/4 in. (362 mm)
7-7/8 in.
(199.4 mm)
19-11/16 in.
19-11/16 in.
12 in.
Round
12 in.
(300 mm)
262 lb
(118.8 kg)
286 lb
(129.7 kg)
(500 mm)
19 in.
(482 mm)
(500 mm)
1.26 in.
(32 mm)
17 in.
(432 mm)
8-7/8 in.
(226 mm)
Page 4 November 2016RTS-DS-00320-EN-06
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