Badger Meter Recordall Disc Series Meters User Manual

Recordall® Disc Series Meters
Cold Water Disc Meters, 5/8" to 2"
SAFETY INFORMATION
The installation of the Recordall® Disc Series Meters must comply with all applicable federal, state, and local rules, regulations, and codes.
PRODUCT UNPACKING AND
METER PREINSTALLATION
Take into account the following considerations before you begin an installation:
• Inspect the piping around the meter setting for suitable conditions. The service line, valves, connections and meter must be watertight. Repair the piping system if pipes are corroded or damaged.
• Set the meter in a horizontal position with flow in the up direction. Registration should be upright and protected from damage, freezing, and tampering.
• Position the meter so it is accessible for installation, removal and reading.
• Verify that a suitable electrical grounding wire is properly attached to the upstream and downstream pipe connections of the meter. The grounding wire provides an alternative path for any electrical current that may exist across the opening in the line.
Close the curb (shut-off) valve to relieve water pressure in the line before starting the cutting operation. Provide a high-quality upstream shut-off valve with a low pressure drop.
When cutting into a new section of service pipe, flush the pipe to clear chips, pipe dope or other plumbing residue.
The installed meter must not be an obstacle or a hazard to the customer or interfere with public safety.
INSPECTION
Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.
NOT:N If damage is found, request an inspection by
the carrier’s agent within 48 hours of delivery and file a claim with the carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.
RDM-UM-00059-EN-03 (May 2013)
DO NOT ATTEMPT TO USE ANY METER AS A LEVER OR CROWBAR TO STRAIGHTEN A MISALIGNED METER SETTING. THIS COULD DAMAGE THE METER.
DO NOT ATTEMPT TO SET A METER INTO AN OPENING THAT IS TOO LONG BY FORCING THE PIPING INTO PLACE WITH THE METER'S COUPLING NUTS. THIS WILL CAUSE SERIOUS DAMAGE TO THE THREADED ENDS OF THE METER AND HOUSING.
To avoid potential problems, correct any irregularities in pipe spacing and misalignment before placing the meter into its setting.
Installation Manual
Recordall® Disc Series Meters
SPECIAL INSTRUCTIONS FOR REMOVING A METER
THE LINE MUST BE DEPRESSURIZED BEFORE STARTING ANY DISASSEMBLY OPERATION. REMOVING A METER THAT IS UNDER LINE PRESSURE CAN RESULT IN COMPONENTS BECOMING PROJECTILES, CAPABLE OF CAUSING PERSONAL INJURY.
SPECIAL FITTINGS AND ACCESSORIES
To accommodate 5/8", 3/4", and 1" meter installations, special fittings and accessories are available. Metal meter setters, re-setters, horns and meter yokes are available for holding the service pipe in proper alignment to the meter and laying length spacing. The metal setters and meter yokes can provide an electrical continuity to protect meters and consumers from electrical shocks.
NL bronze connections are available from Badger Meter. To compensate for minor service pipe and setting misalignment for a 5/8", 3/4", and 1" meter, plastic swivel connections are also available.
Cast iron or NL bronze companion flanges are available for a 1-1/2" and 2" meter.
INSTALLING RECORDALL DISC SERIES METERS
Outdoor Installations
When installed outdoors in a meter box, the disc meter should have a two- to three-inch clearance to avoid damage or strain to the service piping or meter, and to accommodate any "settling" that may occur after installation.
The service pipe in the meter box should be properly bedded to ensure that it is not axially misaligned and that it lays evenly on the bottom of the pipe trench. The backfill material covering the pipe should be placed appropriately to maintain pipe alignment in the event of eventual ground shifts. This will prevent damage to the pipe.
The service lines and the water meter must be protected from freezing. The earth covering the service line must be adequate to prevent frost penetration. Due to the smaller volume of water, service line pipes will freeze sooner than the main distribution line.
For those locations in which a remote possibility of freezing exists, thermoplastic or lead-free bronze alloy meters with cast iron bottoms are recommended.
The meter box pit should be excavated below the frost line. Even though the meter itself may be positioned above the frost line, the warmer air rising from the earth below the frost line will reduce the possibility of freezing.
Page ii May 2013
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