Analog Flow Transmitter (4-20 mA)
Models PFT-420, PFT-420/2, FT-420B & RST-420
DESCRIPTION
The models PFT-420, PFT-420/2, FT-420B and RST-420 are
versatile analog flow transmitters for use with the complete line
of Badger Meter flow meters. The PFT housings are plastic. The FT
housing is cast bronze. These solid-state units produce a 4…20 mA
DC output signal through a two-wire design. They also provide a
digital pulse output. The outputs are isolated from power supply
negative.
The 4…20 mA output signal is directly proportional to the rate of
flow through the meter. The signal has excellent linearity, accuracy
and repeatability.
OPERATION
The input pulses generated by the reed switch sensor located
within the transmitter assembly are converted to a standard
4…20 mA control signal. This signal is proportional to the flow
of fluid passing through the flow meter. The input pulses are also
converted to a square wave signal that is available as an open
collector transistor. This digital pulse output is compatible with
most totalizers and batch controllers. Power for the device can be
obtained from a 10…36V DC control loop.
APPLICATIONS
These flow transmitters will precisely condition and transmit
flow meter signals for process control in the chemical, food and
beverage, water conditioning, pharmaceutical and any other
industry where measurement and control of fluid flow is required.
The transmitter outputs are compatible with most process
controllers, totalizers and flow indication devices, such as chart
recorders and other data logging devices.
FEATURES
• Solid-state circuitry, long life, high reliability
• NEMA 4X rating (PFT style housing)
Example
You have a 2" turbo meter and the pulse counter registers 2000
pulses/minute at full flow. A 2" turbo meter has a K-factor of 17.360
pulses per US gallon. 2000/17.360 = 115.2 gpm. Adjust the span for
a reading of 20 mA.
K-FACTOR CHART FOR PFT-420, FT-420B
Size Model Max. US GPM Pulses/US Gallon
1/2" OP 6 222.960
1" OP 30 76.640
2" OP 100 20.600
5/8" 25 RCDL 25 198.340
3/4" 35 RCDL 35 126.671
1" 40 RCDL 40 89.781
1" 70 RCDL 70 46.751
CALIBRATION
The factory calibrates this transmitter to the customer
specifications provided at the time of order placement.
Recalibration generally is not necessary. However, if a particular
flow rate is required, use the following recalibration example:
This product is not intended for use in hazardous locations.
First, move the cover. Connect a milliammeter in series with the
red lead. Connect a rate indicator or suitable counter to the pulse
output. Establish the maximum rate of flow in the system, and
determine the number of pulses received per minute. Refer to
the meter factor chart found in the flowmeter’s Installation and
Operation Manual. Divide the pulses per minute by pulses per
US gallon for your particular meter. Using a small screwdriver,
adjust the span so the milliammeter registers 20 mA.
XMT-DS-00741-EN-06 (March 2014)
K-FACTOR CHART FOR PFT-420/2
Size Model Max. US GPM Pulses/US Gallon
2" I nd. Turbo 160 17.360
3" I nd. Turbo 350 12.400
4" I nd. Turbo 1000 2.560
6" I nd. Turbo 2000 1.080
K-FACTOR CHART FOR RST-420
Size Model Max. US GPM Pulses/US Gallon
1-1/2" 120 RCDL 120 23.867
2" 170 RCDL 170 14.565
Product Data Sheet
NOTE: Wire colors indicated are for Part # 85552 only.
SPECIFICATIONS
Electrical
Supply Voltage 10…36V DC
Pulse Input
Circuit Interface Schmidtt Trigger
Switch Closure 40…60% duty cycle @ 100 Hz
Digital Output
Opto-isolator Open collector transistor
Max. Voltage 80V DC
Max. Power 200 mW
Pulse Width 1 ms (± 0.1 ms)
Pulse Rate Input rate
Analog Output Two-wire signal/power
Max. Voltage 10…36V DC supply
Current 4…20 mA
Max. Load Resistance (Ohms) = 50 + [50 x (VDC–10)]
Environmental
Operating Temperature – 40…185° F (– 40…85° C)
Humidity 5…100% non-condensing
Enclosures
Performance
Analog Output
Over Voltage Protection Resettable fuse 100 mA
Accuracy Within 0.5% of point (10:1 range)
Repeatability Within 0.2% of point
Max. Ripple 0.1 mA @ 10% of span calibration
Response 3 sec. to within 95% of total change
Operational Drift Less than 10 µamps
Thermal Drift Less than 1 µamp per °C
Span Adjustment 7…24 mA
Zero Adjustment 3…9 mA
Zero Stability 3.97…4.03 mA
Bronze: NEMA 4X
Plastic: NEMA 4X
2-wire (signal/power) circuit interface
with reversed-polarity protection
TRANSMITTER SELECTION GUIDE
METER
R4
C5
R3
+
C9
U2
C11
C3
+
+
R2
J4
U1
ADD J4
FOR MORE DAMPING
R10
R8
R9
RANGE
ADJ
Q1
+
C1
RV1
D2
F1
J1
4-20mA
LOOP
50W + (50 x (supply volts - 10))
Meter Type Bronze Standard (Plastic)
Industrial Turbo — PFT-420/2
RCDL 25, 35, 40, 70 FT-420B PFT-420
RCDL 120, 170 — RST-420
-
orange
red
(-)
Analog
Device
DC Supply
10 to 36 VDC
@ 30mA
Maximum loop resistance:
+
+
(+)
R6
C4
ZERO
OFFSET
R1
INPUT
+
C10
-
U3
J2
D4
R11
+
C8
R5
Q2
R7
D3
+
C6
R13
R12
+
C2
D1
J3
PULSE
OUTPUT
+
-
white
black
(-)
(+)
Pulse Output
NPN Open Collector
80 VDC Max @ 2.5 mA
U4
R14
64199-
PCB
C7
+
Badger Meter
R
Control. Manage. Optimize.
Trademarks appearing in this document are the property of their respective entities. Due to continuous research, product improvements and enhancements, Badger Meter reserves
the right to change product or system specications without notice, except to the extent an outstanding contractual obligation exists. © 2014 Badger Meter, Inc. All rights reserved.
www.badgermeter.com
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