Inspired by contractors.
Designed by Bacharach.
Built on reputation.
Portable Combustion & Emissions Analyzer
®
10 Standard Fuels
Plus Optional
Custom Fuels
Includes common fuels
like natual gas, oil, propane
and kerosene.
Bluetooth
Standard Bluetooth®
wireless technology
enables real-time
data streaming
to smartphones,
®
tablets.
Large Color
Touch Display
Provides simple operation
and easy-to-see results.
Enhanced Data
Viewing
Allows you to see data in
text, tile or trending format
making it easier to
interpret results.
All Day Power
Typical 12 hour
run time with standard
Li-Ion rechargable.
4x AA batteries or AC
power also available.
500 Memory
Locations
Organize records
in folder structure
for later viewing
and downloads.
Advanced
Sensor Features
B-SMART®
Pre-Calibrated
Sensor Technology
Eliminates eld calibrations and
cal gases with simple, pre-calibrated sensor exchange using
Near Field Communication
(NFC).
PRODUCT SHOWN ACTUAL SIZE
- 5 year O2 sensor warranty.
- Holds up to 4 sensors at once.
- Automatic Sensor Protection.
- CO-H
- Smart Sensors: Includes
a chip to tell the instrument
the gas and calibration curve.
compensated
2
of 10,000 ppm.
PCA® 400 Portable Combustion & Emissions Analyzer
Inspired By Contractors.
You spoke. We listened. Bacharach
delivered the PCA 400, an easy-touse, feature-rich
industrial combustion analyzer.
Sample Line Length
Options
Designed By Bacharach.
The PCA 400 was designed for
a wide variety of combustion
applications. Whether tuning
boilers or spot-checking
emissions, it provides accurate,
reliable, repeatable results in a
cost-eective package.
Extended Probe Options
Available 12, 24 and 36 inch probes make
the PCA 400 adaptable for any application.
Built on Reputation.
Bacharach’s reputation includes
over 100 years of American made
products and ingenuity. This
foundation, combined with our
extensive combustion analysis
experience, brings the PCA 400
to life.
Standard 7.5 ft and
extended 15 ft sample
lines.
Sample Line
Material Options
Standard tubing
or VITON
most accurate NO
measurements.
TM
tubing for
and SO
x
2
Rugged, One-Step
Probe Connection
Provides a quick, simple, durable
connection to the analyzer.
THE COMPLETE SOLUTION . . . FOR PORTABLE
Real Time Data Streaming
The PCA 400 makes real time data streaming convenient
with standard Bluetooth
®
wireless technology. This
enables the tuning of large equipment without the need
to be near your analyzer. Data streaming can be done
with any Bluetooth
NGAS
Combustion Test
Acme Coke Works / Boiler 1
NGAS
Combustion Test
Acme Coke Works / Boiler 1
®
-enabled mobile phone or tablet.
1
Enhanced Data Viewing
Capabilities
Data can be viewed in list (text), tile
and trending formats to easily analyze your
information and results. You can further customize
the PCA 400 to show all the parameters in the order
you prefer.
Sengs
Calibrate
Main Menu
Fuel
Measure
Memory
Status
NGAS
Combustion Test
Acme Coke Works / Mech...
O
2
4.0
CO
140
Eff
82.9
CO
2
9.5
T-Stk
374
T-Air
79.3
EA
21.4
%
ppm
%
%
°F
°F
%
OIL2
Combustion Test
Metro Hospital / Boiler 4
500
CO (ppm)O
0
21
)
%
(
2
0
Time (min)1
Time (min)1
NGAS
Combustion Test
Acme Coke Works / Boiler 1
Customized Reporting Options
Easily generate customized reports from the PCA 400,
your computer or mobile device. Reports can be
customized to include up to 5 data points, location and
equipment information, your company information,
logo and more. The Bacharach Reporting App mirrors
the combustion analyzer display, allowing for remote
start and stop functions, saving records and conducting
a fresh air purge right from the app.
Sample Conditioning for
Accurate Measurements
The PCA 400 provides accurate readings for CO, O2 and
NO with our standard probe. Optional Viton
and thermo-electric sample conditioner ensure accurate
results in any application, including NO
measurements.
TM
tubing
and SO2
2
1
Smartphones, tablets and Windows PCs only.
See website for details.
COMBUSTION AND EMISSION ANALYSIS
Rugged and Reliable
Designed for commercial and industrial environments,
the PCA 400 is rugged and reliable for everyday use.
With a rugged one-step probe connection and
automatic sensor protection to extend the safe
operating range, the PCA 400 remains
ready at your side.
Easy to Service and Maintain
B-SMART™ Pre-Calibrated Sensors
Bacharach’s B-SMART™ pre-calibrated sensors
eliminate eld calibrations, or allow the user to add
a new sensor type in the eld. With NFC technology,
installing a B-SMART™ sensor takes just a few
seconds. The B-SMART™ exchange program is
available so you don’t have to remember when your
instrument needs
calibration.
The PCA 400 is designed to make maintenance easy.
With quick access to sensors, batteries, probes and
other consumable parts, cost of ownership and down
time are signicantly reduced.
High-Flow Pump with Fresh
Air Purge
For the toughest applications, the PCA 400 has options
to enable a higher pump ow and perform fresh air
sensor purges while the probe is still in the ue.
Multiple Sensor Options
The PCA 400 can be congured with up to 4 gas
sensors. Pick from the CO-H
high-range sensor, then add NO, NO
needed. NO
and SO
is calculated from the NO reading if NOx
x
are both required.
2
compensated or CO
2
or SO2 as
2
6
From commercial boilers to the oil and gas industry —
Bacharach’s PCA 400 is designed for you.
ENGINES:
The PCA 400 is perfect for spot-checking and tuning your engines with the high-range CO
sensor (with dilution capabilities for CO of up to 80,000 ppm, ensuring the sensor is not over
ranging) and available sample conditioner. Whether it’s natural gas, stationary gensets or mobile
diesel eet vehicles, monitoring your emissions is fast, easy and accurate.
MIDSTREAM OIL AND GAS:
Whether gearing up for a compliance test or doing a quick spot check, the PCA 400 is always
at the ready. Bluetooth
®
data streaming and customizable reporting options provide all of the
necessary information for reliable test reporting.
COMMERCIAL AND INDUSTRIAL BOILERS:
The PCA 400 oers everything you and your technicians need to commission,
tune, maintain and certify any boiler, anywhere. With customized reporting and a simple
user interface, boiler tuning and commissioning has never been so simple.
SPECIFICATIONS
ATTRIBUTEDESCRIPTION
Display 4.3 in. (10.9 cm) color touch panel LCD
Power Rechargeable Li-Ion battery pack, 4x A A batteries or wall adapter (5V USB)
Run Time 12 to 14 hours (t ypical, w/ included LI-Ion battery pack)
Size (HxWxD) 10 x 3.8 x 2.5 in, (25.4 x 9.7 x 6.4 cm)
Weight 1.5 lb. (0.68 kg) w/ Li-Ion batter y pack
(1)
Fuels
Natural gas, coal, oil 2, 4 or 6, propane, wood/biofuel, kerosene, bagasse, digester gas, B5, pellets, KOKS, LEG, LPG,
butane, wood chips
Warm-up Time 60 seconds
Memor y 500 sets of records
Communications USB 2.0 (micro-B), IrDA, Bluetooth® 4.0
Approvals CE
Warrant y 2 years for instrument, 5 years for O2 sensor
Sample Flow Rate 0.6 to 0.7 L/min (standard)
1.0 L/min (high ow mode)
Storage Conditions 20 to 50° C (-4 to 122° F), 15 to 90% RH, non-condensing, 1 Atmosphere ± 10%
Normal Operating 0 to 45° C (23 to 113° F), 15 to 90% RH, non-condensing, 1 atmosphere ± 10%
Conditions
(1)
Depending upon combustion equation set ting (North American or Siegert) - see manual for details
MEASUREMENTS
MEASUREMENT RANGE DISPLAY ACCURACY RESPONSE STANDARD/
RESOLUTIONTIMEOPTIONAL
O2 0 to 20.9% 0.1% ± 0.3% (on ue gas) T90 < 20 sec Standard
CO-H2 0 to 10,000 ppm 1 ppm ± 10 ppm (0 to 200) T90 < 40 sec Optional
compensated ± 5% of reading (201 to 2,000)
± 10% of reading (2,001 to 10,000)
CO (high) 0 to 40,000 ppm 10 ppm ± 10 ppm (0 to 100) T90 < 75 sec Optional± 10% of reading (101 to 40,000)
NO 0 to 3,000 ppm 0.1 ppm (0 to 50) ± 3 ppm (0 to 50) T90 < 30 sec Optional
± 5% (51 to 2000)
1 ppm (> 50) ± 10% of reading (> 2000)
NO2 0 to 500 ppm 0.1 ppm (0 to 50) ± 3 ppm (0 to 50) T90 < 40 sec Optional
1 ppm (> 50) ± 5% (51 to 500)
SO2 0 to 5000 ppm 1 ppm ± 10 ppm (0 to 200) T90 < 30 sec Optional
± 5% of reading (201 to 2,000)
± 10% of reading (2001 to 5000)
Ambient -20 to 537 °C 0.1 °C ± 1 °C (0 to 100 °C) T90 < 70 sec Standard
Temperature (-4 to 999 °F) (0.1 °F)
Stack -20 to 1200 °C 1 °C ± 2 °C (0 to 124 °C) T90 < 50 sec Standard
Temperature (-4 to 2192 °F) (1 °F) ± 3 °C (125 to 249 °C)
± 4 °C (250 to 400 °C)
Dierential ± 600 °C 0.1 °C N/A N/A Standard
Temperature (± 1112 °F) (0.1 °F)
Pressure / ± 179 mB 0.01 mB ± 0.03 mB (-1 to +1 mB) N/A Standard
Dierential (± 72 inwc) (0.01 inwc) ± 0.05 mB (-2.5 to -1 and +1 to +2.5mB)
Pressure
Flow 0 to 1 LPM 0.05 LPM ± 0.1 LPM N/A Standard
± 3% of rdg. (-100 to -2.5 and +2.5 to +100 mB)
CALCULATED READINGS
CALCULATION RANGE DISPLAY INSTRUMENT
RESOLUTION VERSION
Ecienc y (HHV) 0.1 to 100% 0.1% North American, Siegert
CO2 (dry basis) 0.1 to a fuel dependent max in % 0.1% North American, Siegert
NOx 0 to 3500 ppm 0.1 ppm (0 to 50) North American, Siegert
1 ppm (> 50)
CO Ref to O2 0 to 9999 ppm 1 ppm North American, Sieger t
NO Ref to O2 0 to 9999 ppm 1 ppm North American, Siegert
NO2 Ref to O2 0 to 9999 ppm 1 ppm North American, Siegert
NOx Ref to O2 0 to 9999 ppm 1 ppm North American, Siegert
SO2 Ref to O2 0 to 9999 ppm 1 ppm North American, Siegert
Excess Air 1 to 250% 1% North American
CO/CO2 Ratio 0.0001 to fuel dependent max 0.0001 Siegert
ETA (LHV) 0 to 115% 0.1% Sieger t
Stack Loss 0.1 to 100% 0.1% Siegert
Lambda 1 to 9.55 0.01 Siegert
Ordering Information
Common Congurations
x2 4xxx-xx
CO sensor
1 = CO-H2 (0 to 10,000 ppm)
2 = CO high (0 to 40,000 ppm)
NO
/SO2 sensors
x
0 = None
1 = NO
2 = NO + NO
3 = NO + SO
4 = SO
Probe
1 = 12 in. probe
2 = 24 in. probe
3 = 36 in. probe
1 = 7.5 ft. STD tubing
2 = 15 ft. STD tubing
3 = 7.5 ft. VITON tubing
4 = 15 ft. VITON tubing
Accessories
0024-1680 Bluetooth® printer kit
0021-7006 Tru Spot® Smoke Kit
0104-1797 Thermocouple - 10 ft. for combustion air
temperature
0104-1798 Thermocouple - 1 in. for ambient air temperature
0024-8242 Dierential Pressure and Temperature Kit
0024-3150 High-temperature par ticulate lter
2410-1110 PCA 400 w/ O2, CO, 12 in. probe with 7.5 ft. STD
tubing and standard case
2410-1112 PCA 400 w/ O2, CO, 12 in. probe with 7.5 ft. STD
tubing, standard case and Bluetooth® printer
2411-1110 PCA 400 w/ O2, CO, NO, 12 in. probe with 7.5 ft.
STD tubing and standard case
2411-1112 PCA 400 w/ O2, CO, NO, 12 in. probe with 7.5 ft.
STD tubing, standard case and Bluetooth®
printer
2412-1310 PCA 400 w/ O2, CO, NO, NO2, 12 in. probe with
7.5 ft. VITONTM tubing and standard case
2412-1312 PCA 400 w/ O2, CO, NO, NO2, 12 in. probe with
7.5 ft. VITONM tubing, standard case and
Bluetooth® printer
2413-1310 PCA 400 w/ O2, CO, NO, SO2, 12 in. probe with
7.5 ft. VITONM tubing and standard case
2413-1312 PCA 400 w/ O2, CO, NO, SO2, 12 in. probe with
7.5 ft. VITONM tubing, standard case and
Bluetooth® printer
Probe and Hose Assemblies
0024-3231 Probe Handle Assembly with 12 in. probe tube
0024-3232 Probe Handle Assembly with 24 in. probe tube
0024-3233 Probe Handle Assembly with 36 in. probe tube
0024-3234 Hose Assembly, Standard tubing, 7.5 ft.
0024-3235 Hose Assembly, Standard tubing, 15 ft.
0024-3236 Hose Assembly, VitonTM , 7.5 ft.
0024-3237 Extended Hose Assembly, VitonTM , 15 ft.
HOW TO CONTACT US:
Bacharach US Customer Service: +1 724 334 5000
Bacharach EU Customer Service: +353 1 284 6388
www.mybacharach.com
PCA® is a trademark of Bacharach, Inc.
Pittsburgh, PA USA | Dublin, IRE | Gloucester, UK | Stanardsville, VA USA | Toronto, CAN
mybacharach.com | help@mybacharach.com
Bacharach
621 Hunt Valley Circle,
New Kensington, PA 15068 USA
For more information
about the PCA 400 and
other Bacharach products
scan here.