Fax: 724-334-5001 December 2015
621 Hunt Valley Circle
New Kensington, PA 15068 3015-5744
Tel: 724-334-5000 Revision 1
Battery Replacement Kit
1. Scope
for Portable Area Gas Monitors (PAGMs)
Instruction Manual
This instruction manual describes how to replace the battery in your PAGM infrared gas leak detector. It is assumed that
the user is familiar with the device. If necessary, refer to the instructions for detailed operation and maintenance
information for each PAGM model.
WARNING: Failure to comply with these instructions may void the warranty.
2. Items Required
• Original PAGM instruction manual (optional)
• Replacement Battery Kit (3015-5743)
o Rechargeable lithium-ion battery (colors may vary)
o Cable with 2.1 mm jack (for newer series PAGMs)
o Cable with 2.5 mm jack (marked in red, for older series PAGMs)
o Battery charger
3015-5744 Rev 1 1
o This instruction manual
NOTE: The 2.1 mm and 2.5 mm cables look very similar. For easy identification, the cable with the 2.5 mm
plug is marked in red. Note that this cable is used for certain older series PAGMs.
Battery Replacement Kit for Portable Area Gas Monitors
insert later, firmly push the appropriate tubing into
3. Charging the New Battery
The lithium-ion battery in your kit will likely be partially charged when you receive it. However, you should fully charge the
battery prior to operating the PAGM.
Charging
Step Charging the New Battery
1 Plug the battery charger’s AC plug to a standard 110-
220 VAC 50/60 HZ AC power socket.
2 Plug the power connector from the charger into the
INPUT socket on the battery.
3 The LED on the right will light up red. The remaining
three LEDs will light up green and indicate the charge
level of the battery. One green LED indicates 30-60%
battery charge, two green LEDs indicate 60-90%
battery charge, and all three green LEDs indicate a full
charge.
4. Replacement Procedure
Preparation
Step Preparation
1 Fully charge your new replacement battery before
beginning this procedure. (See previous instructions.)
2 Shut off the PAGM (see Power Switch location at right).
3 If your old battery is plugged in for charging, unplug the
power cord.
4 Locate the following components on your PAGM:
• Gas Sample Port
• Zero Inlet Air Port (on certain models only)
• Exhaust Port
• Battery Pack Connector.
5 To simplify battery replacement:
• disconnect the probe from the gas sample port
• disconnect the exhaust tubing
• disconnect the zero air inlet tubing (if so equipped).
To remove tubing from a push-toconnector, push and hold the springinwards, then simultaneously withdraw the tubing. To
rethe hole in the center of the connector until it seats in
the connector.
2 3015-5744 Rev 1
Removing Inserting