Baby Lock BLE3ATW-2 User Manual

"IMPORTANT SAFETY INSTRUCTIONS"

When using overlock machine, basic safety precautions should always be followed,

including the following.

"Read all instructions before using this overlock machine."

DANGER- To reduce the risk of electric shock.

1. The overlock machine should never be left unattended when plugged in. Always unplug this overlock machine from
the electrical outlet immediately after using and before cleaning.

WARNING- To reduce the risk of burns, fire, electric shock, or injury to persons.

1. Do not allow to be used as a toy. Close attention is necessary when the sewing machine is used by or near children.

2. Use this overlock machine only for its intended use as described in this manual. Use only attachments recommend-

ed by the manufacturer as contained in this manual.

3. Never operate this overlock machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped

or damaged, or dropped into water. Return the overlock machine to the nearest authorized retailer or service center

for examination, repair, electrical or mechanical adjustment.

4. Never operate the overlock machine with any air openings blocked. Keep ventilation openings of the overlock

machine and foot controller free from the accumulation of lint, dust, and loose cloth.

5. Never drop or insert any object into any opening.

6. Do not use outdoors.

7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8. To disconnect, turn the main switch to the symbol "O" position which represents off, then remove plug from outlet.

9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10. Keep fingers away from all moving parts. Special care is required around the overlock machine needle.

11. Always use the proper needle plate. The wrong needle plate can cause the needle to break.

12. Do not use bent needles.

13. Do not pull or push fabric while stitching. It may deflect the needle(s) causing it to break.

14. Switch the overlock machine to the symbol "O" position when making any adjustments in the needle area, such as

threading needle, changing needle, threading looper, or changing presser foot, and the like.

15. Always unplug the overlock machine from the electrical outlet when removing covers, lubricating, or when making

any of the user servicing adjustments mentioned in the instruction manual.

16. Keep fingers away from moving parts, especially the area near the blades.

17. Please note that on disposal, this product must be safely recycled in accordance

with relevant National legislation relating to electrical / electronic products. If in

doubt, please contact your retailer for guidance.

18. The appliance is not intended for use by young children or infirm persons without supervision.

19. Young children should be supervised to ensure that they do not play with the appliance.

"SAVE THESE INSTRUCTIONS"

"This overlock machine is intended for household use."

Welcome to the Baby Lock Enlighten

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The Baby Lock Enlighten has an exclusive "Thread Delivery System" that eliminates confusing tension

adjustments. The Enlighten enables you to accomplish a perfect stitch with any type of thread on any type
of fabric. You no longer need to guess at the correct tension adjustments.

The Enlighten is equipped with an exclusive Push to Thread "Electronic Extraordin Air Threading System".
It is no longer necessary to select the threading position. All looper threads may be threaded at the same
time or individually.

Your Baby Lock Enlighten is a high-quality, dependable machine. It gives you the ability to seam, overcast
and trim all in one operation. Fabrics and threads you previously avoided are now a joy to sew because
the Baby Lock Enlighten handles all varieties with equal ease. With the Baby Lock Enlighten your creative
options are endless and your time spent serging is more fulfilling and rewarding. With the "Extraordin Air
Threading System", even threading the Enlighten is a breeze.

With proper care and maintenance, your Baby Lock Enlighten promises years of high-quality, dependable
performance and sewing pleasure. Keep this instruction manual as a step-by-step guide to become famil­iar with your Baby Lock Enlighten and expand your sewing horizons.

For additional product information and updates, visit our website at www. babylock. com.

Happy Sewing!

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Table of Contents

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OVERVIEW .............................................................................................................................. 4

How Your Serger Operates ........................................................................................... 4

Overview of the Enlighten ............................................................................................. 5

ACCESSORIES ...................................................................................................................... 6

Accessories................................................................................................................... 6

Needles ......................................................................................................................... 7

Thread........................................................................................................................... 7

Optional Accessories..................................................................................................... 7

SERGER SET UP ................................................................................................................... 8

Setting Up Your Enlighten .......................................................................................... 8/9

Threading Your Enlighten............................................................................................ 10

Threading Position for Threading................................................................................ 10

Lower Looper .............................................................................................................. 10

Upper Looper .............................................................................................................. 11

Right Needle ............................................................................................................... 12

Left Needle.................................................................................................................. 13

Needle Threader ......................................................................................................... 13

Looper Thread Fine-Tuning Knob ............................................................................... 13

SERGING WITH FABRIC ..................................................................................................... 14

Serging with Fabric ..................................................................................................... 14

Clearing the Stitch Width Fingers................................................................................ 14

Thread Delivery System.............................................................................................. 15

Stitch Selector ............................................................................................................. 15

Wave Selector............................................................................................................. 15

Re-threading Loopers ................................................................................................. 15

Re-threading Needles ................................................................................................. 15

MACHINE SETTINGS........................................................................................................... 16

Stitch Length / Rolled Hem.......................................................................................... 16

Stitch Width ................................................................................................................. 16

Differential Feed.......................................................................................................... 17

Disengaging the Upper Cutting Blade......................................................................... 18

Presser Foot Pressure Adjustment ............................................................................. 18

Snap-On Presser Foot ................................................................................................ 18

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4-THREAD OVERLOCK....................................................................................................... 19

4-Thread Overlock ...................................................................................................... 19

3-THREAD OVERLOCK....................................................................................................... 20

3-Thread Overlock - Wide ............................................................................................ 20

3-Thread Overlock - Narrow......................................................................................... 21

3-Thread Overlock - Narrow Hem ................................................................................ 22

Rolled Edging .............................................................................................................. 23

3-Thread Rolled Edge ................................................................................................. 23

3-Thread Flatlock ........................................................................................................ 24

2-THREAD OVERLOCK....................................................................................................... 25

2-Thread Overlock ....................................................................................................... 25

Converting from 3-Thread Overlock to 2-Thread Overlock ......................................... 25

2-Thread Flatlock - Wide............................................................................................. 26

2-Thread Flatlock - Narrow ......................................................................................... 27

Flatlock "Topstitching" ................................................................................................. 28

Blind Hemming............................................................................................................ 29

Blanket Stitch - Decorative Stitch ................................................................................. 30

Ladder Stitch - Decorative Stitch ................................................................................. 31

Returning to 3 or 4-Thread Overlock........................................................................... 32

Table of Contents (Cont.)

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WAVE STITCH ....................................................................................................................... 33

Wave Stitch ................................................................................................................. 33

Converting from Normal Serging to Wave.................................................................... 33

3-Thread Wave Stitch ................................................................................................... 34

3-Thread Rolled Wave Stitch........................................................................................ 35

ROLLED EDGING ................................................................................................................. 36

Rolled Edging............................................................................................................... 36

Seaming Sheers........................................................................................................... 36

Lettuce Edge ................................................................................................................ 36

Belt Loops and Button Loops ....................................................................................... 36

Returning to Standard Serging..................................................................................... 36

BASIC SERGING TECHNIQUES .......................................................................................... 37

Overedging................................................................................................................... 37

Seaming ....................................................................................................................... 37

Front Cover Seam Guide ............................................................................................ 37

Securing Ends......................................................................................................... 38/39

Turning Outside Corners.............................................................................................. 40

Turning Inside Corners................................................................................................. 40

Serging Curves............................................................................................................. 41

Inserting Tapes............................................................................................................. 41

USING SPECIALTY THREADS ............................................................................................. 42

Using Specialty Threads ............................................................................................. 42

Threading Lightweight Thread...................................................................................... 42

Changing Threads........................................................................................................ 42

Threading Medium Weight Thread............................................................................... 42

Thread Cradle for Loopers ........................................................................................... 43

Looper Threading Tool ................................................................................................. 44

Bypassing the Threading Port...................................................................................... 45

Specialty Thread Guide Chart................................................................................. 46/47

MAINTENANCE..................................................................................................................... 48

Replacing Needles ....................................................................................................... 48

Replacing Cutting Blades............................................................................................. 48

Cleaning ....................................................................................................................... 49

Replacing LED Lighting................................................................................................ 49

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TROUBLESHOOTING........................................................................................................... 50

Troubleshooting...................................................................................................... 50/51

Dos and Don'ts............................................................................................................ 51

TECHNICAL DATA

CHART FOR STITCH SELECTION SETTINGS................................................................... 53

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How Your Serger Operates

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Sometimes called an overlock machine or overlocker, the serger is different from any conventional sewing
machine you have used. Awareness of its simple operation will enable you to become more proficient in
its use. Please read all instructions before using your new machine.

Serging is kind of a knitting process that loops two, three or four threads together to create a stitch.
Your Baby Lock Enlighten operates with one or two needles and one or two "loopers," each carrying a
thread to form the overlock stitch.

When fabric is placed into the machine, it reaches the feed dogs first. The feed dogs move the fabric along
as the cutting blades trim the edge, creating a clean edge to be finished. Then the loopers and needle(s)
form the stitch on the fabric edge, supported by one or more parallel "stitch fingers" - Metal prongs that
keep the fabric flat. The threads become "locked" over the fabric and the resulting stitches encase the raw
edge with thread to prevent fabric raveling.

After setting up your machine for the first time, take a few moments to learn how it sews. Before your serg­er is threaded, turn the handwheel - toward you - and watch the movement and operation of the various
parts. Don't bother with fabric at first. It doesn't hurt your serger to stitch without fabric under the presser
foot.

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Overview of the Enlighten

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1. Presser foot thread release lever* 16. Threading lever

2. Thread cutter 17. Threading button

3. Needle threader lever 18. Differential feed adjusting lever

4. Needle height viewing area 19. Handwheel

5. Needle clamp screw 20. Lower looper threading port

6. Snap-on presser foot 21. Power switch

7. Needle plate 22. Stitch selector

8. Side cover 23. Accessory compartment & spool stand

9. Stitch width adjusting dial 24. Upper looper threading port

10. Cutting blade lock switch 25. Wave selector

11. Stitch length/rolled hem adjusting dial 26. Carrying handle

12. Cutting blade cover 27. Looper thread fine-tuning screw

13. Needle drop drawer 28. Telescopic thread guide and antenna

14. Subsidiary looper 29. Needle threader selector

15. Front cover 30. Presser foot pressure adjusting screw

* Raising the presser foot releases all threads.

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Accessories

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Your Baby Lock Enlighten serger has a built-in accessory compartment. To open, swing the "lid" on the
thread spoolstand to the right to reveal the tray holding some of the accessories listed below. Others may
be found in the machine packing materials.

Accessory Number included Located in

Instruction manual 1 Packing box

Quick reference threading guide 1 Packing box

Foot Control 1 Packing box

Lint brush/needle insert tool 1 Accessory compartment

Needle clamp screw 2 Accessory compartment

Package of assorted sized needles 1 Accessory compartment

Organ ELx705CF

Medium screwdriver 1 Accessory compartment

Tweezers 1 Accessory compartment

Upper cutting blade for replacement 1 Accessory compartment

Looper threading tool 1 Accessory packet

Screwdriver 1 Accessory packet

Machine cover 1 Accessory packet

Mounting bolt with washer (U.S.A. only) 1 Accessory packet

Thread nets 4 Accessory packet

Spool caps 4 Accessory packet

Sponge disks 4 Accessory packet

Allen wrench 1 Accessory packet

Cone holders 4 On machine

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Needles

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Your Baby Lock Enlighten serger is set up with 90/14 machine needles, which are suitable for most medi­um and heavy weight fabrics. For lightweight fabrics, change to a size 75/11 needle. The needle's semi­ball point design is suitable for knits and wovens. Some manufacturers' needles may produce better qual­ity stitches with your Baby Lock than others. For best results, use Organ or Schmetz brand needles - sys­tem HAx1SP/CR, and replace them approximately every third project (page 48).

All types of thread may be used on your Baby Lock, but 100% long-staple polyester thread, crosswound on
a cone, consistently provides the best stitch performance. Because the threads must pass through several
thread guides at high speeds, they must be of uniform thickness and high strength with a minimum amount
of linting.

Thread

Good-quality cotton or cotton-covered polyester threads sew well, though they produce more lint, creating
the need to clean the machine more frequently. They work well for overedging and seaming, but they may
be too weak or too fuzzy for the rolled edge. Poor grades of these threads can result in frequent fraying,
breaking and unbalanced stitches.

Threads of other fiber contents and weights may be used, depending on their strength and thickness. Testing
will help you determine how easily they can pass through the thread guides, thread slots, needles and loop­ers. (for more information page 46/47.)

Important Note: For maximum performance of the Baby Lock
polyester-long fiber thread". Recommended brands are Maxi-Lock and Metrosene. This thread also per­forms best when used with various decorative threads for serging specialty techniques.

Enlighten, it is recommended to use "100%

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Optional Accessories

There are optional snap-on specialty feet available for the Enlighten. The optional accessories are avail­able at your Baby Lock retailer.

・Beading Foot B5002-01A-C-E (BLE-BF)
・Blindhem Foot B5002S02A-E (BLE-BLHFS)
・Clear Foot B5002K02A-E (BLE3ATW-CLF)
・Cording / Piping Foot (3mm) B5002-02A-C-E (BLE-CF3)
・Cording / Piping Foot (5mm) B5002-03A-C-E (BLE-CF5)
・Elastic Applicator Foot B5002S01A-E (BLE-EF)
・Lace Applicator Foot B5002S05A-E (BLE-LF)
・Ruffling Foot B5002S03A-E (BLE-RF)
・Size 90 Top Stitch Needle (T-90B)

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Setting Up Your Enlighten

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After removing the packing materials from the box, gently lift your Baby Lock serger by gasping the han­dle provided on the top of the machine. Place the machine on a serger sewing table or any level surface
that provides ample work area to the left of the machine. Place the foot control in a pedal stay, if desired,
and place it under the sewing table.
Plug the power cord into the machine first, then into a wall outlet. The power switch is located toward the
back on the right side of the machine. Always make sure the power is OFF when the machine is not in
use (fig.A).
Available foot control for U.S.A.: Model YC-482.
This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electric shock,
this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the
plug in any way.
The sewing speed of the machine is determined by the amount of pressure applied to the foot control.
When not in use, do not place anything on the foot control, or the machine could start inadvertently and
the foot control or motor could burn out (fig.A).
Raise the telescopic thread guide to its highest position of 14". Rotate the shaft to the left and right until
each section "clicks" into a locked position (fig.B). The front cover may be opened simply by placing your
fingers behind the tab at the right side and pulling toward you (fig.C).
To open the cutting blade cover, place your thumb against the tab, and slide the cover to the right. A slight
pull forward will allow the cover to swing down, providing access to the loopers, blades, and thread guides
(fig.D).

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Setting Up Your Enlighten (Cont.)

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When using threads on cones or king spools place the cone or
spool securely over the cone holders furnished on your machine.
To avoid bending the thread stand, you may need to place one
hand under the stand while positioning the cone. The cone hold­ers prevent the cone or spool from spinning, enabling the thread to
feed evenly (fig.A).

Because threads for the serger feed from the top, standard spool
threads can snag on the rough edges of many of these spools.
That's why spool caps are furnished with your Enlighten to provide
a smooth surface that enables the thread to reel off freely. With the
spool notch side down, insert a spool cap into the top of the spool
(fig.B).

When using standard spool threads on your serger, replace the
cone holders with the sponge disks furnished with your machine.
These disks hold smaller spools securely and help the thread to
reel off properly. With the sponge disk in place, put the capped
spool on the spindle (fig.C).

Thread nets may be placed over threads that tend to slip off the bot­tom of the spool during sewing. Most threads do not require their
use, but nets often are necessary with nylon, rayon or silk threads
(fig.D). Once it's on the spool, fold the net back on itself, if neces­sary, to enable the thread to feed smoothly without snagging on the
net (fig.E).

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Threading Your Enlighten

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Your Baby Lock Enlighten is equipped with an exclusive "Electrionic Extraordin Air Threading System" for
fast, easy threading of the upper and lower loopers.
One touch of the "Push to Thread" button will automatically thread the loopers. It is no longer necessary to
use tweezers for threading the thread guides. If a looper thread breaks or runs out, just re-thread it. There
is no need to follow a specific threading sequence.

Threading Position for Threading

1. Open the front cover.

2. Raise the presser foot to release all threads.

3. Set the threading lever from serging position to threading position (fig.A).

4. Rotate the machine handwheel slowly toward you until the tubes move to connectiong position (fig.B).

Note: The Enlighten must be in the locked position when threading the loopers unless otherwise indicated

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Lower Looper

1. With the presser foot up and threding lever in the threading position ( fig. A) .

2. Place the thread cone or spool on the far right front spool pin on the thread stand (fig.C page 11).
Slip the thread into the telescopic antenna thread guide "1" directly above the spool, snap into the thread
guide "2" at the top of the machine, through the slot on the front of the machine (fig. C page 11).

3. Pull 18 inches (45cm) of thread through guide "3". Insert the end of the thread into the threading port "L"
about 1/2 inch (1.2cm) . Use tweezers if necessary, to insert the thread end more easily.

4. Push the threading button (fig. D page 11) . If the thread does not go through the lower looper eye with
one push, push the threading button again until it does. *(page 11)

5. Clip the thread 4 inches (10cm) from the lower looper eye and leave it hanging loose.

6. Set the threading lever to serging position.

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Threading Lever

Upper Looper

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1. With the presser foot in the up position, open the front cover and move the threading lever into the thread-

ing position (fig. A page 10).

2. Place the thread cone or spool on the second spool pin from the right. Slip the thread into the telescop­ic antenna thread guide "A" directly above the spool, snap into the thread guide "B" at the top of the front
of the machine, through the slot on the front cover (fig. C).

3. Pull 18 inches (45cm) of thread through guide "C". Insert the end of the thread into the threading port "U",
about 1/2 inch (1.2cm). Use tweezers, if necessary, to insert the thread end more easily (fig. D).

4. Push the threading button (fig. D). If the thread does not go through the upper looper eye with one push,
press the looper threading button again until it does, and leave thread hanging loose.

5. Set the threading lever to serging position.

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1/2" (1.2cm)

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Push To Thread Button

18"(40cm

*Be sure at least 1/2" of thread is inserted into the threading port.

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Right Needle

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1. With the presser foot up position and the machine engaded in the threading position (page 10, fig.
A), set the needle threader selector on "R" to thread the right needle (page 13, fig. A ).
Note: Be sure to push the needle threader selector all the way to "R".

2. Place the thread on the second spool pin from the left on the thread stand (illustrated below).
Thread needle thread guides 1 and 2, through the groove on the front of the machine and through
guides 3, 4, 5, 6 and 7. Pull a 6-inch (15 cm) length of thread through guide 7.

3. Lower the presser foot to engage the tensions.

4. Manually insert thread into the eye of the right needle or follow needle threader instructions on page

13.

5. Continue pulling the thread through the needle eye. Place the thread under the presser foot and to
the left.

Note:The Enlighten must be in threading position when using the needle threader unless otherwise

indicated. This is also a safety feature when threading the machine, as the machine cannot sew
while in the threading position.

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Handwheel

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Left Needle

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1. With the presser foot up and the machine engaged in the threading mode (page 10, fig. A), set the
needle threader selector on "L" to thread the left needle (illustrated below).

Note: Be sure to push the needle threader selector all the way to "L".

2. Place the thread on the far left spool pin on the thread stand (illustration on page 12).
Thread needle thread guides A and B, through the groove on the front of the machine and
through guides C,D,E,F and G.

3. Lower the presser foot and thread the left needles as in steps 4 and 5, under "Right Needle".

Needle Threader

1. Set the needle threader selector on "R" (right needle) or "L" (left needle). (Fig.A)

2. Press the needle threader lever down (Fig. B) so that the hook goes into the eye of the
needle. The hook will remain in the eye of the needle.

3. Hold the needle thread horizontally with both hands and position the thread into the threader
hook guides on top of thread hook (illustration C for correct positioning).

4. Tap the needle threader lever down again. (Fig.D) The hook will pull the thread through the
eye of the needle as it is released.

5. Carefully remove the loop of thread from the needle threader hook and place the thread under
the presser foot and to the left.

Note: With the machine in the threading position, this sets the needle position for using the
needle threader.
This is also a safety feature when threading the needles, as the machine cannot sew while in the
threading position.

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Needle
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Looper Thread Fine-Tuning Knob

No adjustments are needed when sewing with most fabrics and
threads on your Baby Lock EnlightenWave, but certain threads or
fabrics may require minor fine-tuning of the looper delivery system
to perfect your stitches. Increase or decrease the delivery of the
looper threads with the upper and lower looper thread fine-tuning
screw. With a screwdriver (found in accessory kit), turn the fine-tun­ing screw clockwise to tighten the looper threads equally. Turn the
screw counter-clockwise to loosen the looper threads equally.

Ideal Stitch

Looper threads are

too loose.

Looper threads are

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too tight.

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Standard Position Tighten the screw ( + ) Loosen the screw ( - )

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Serging with Fabric

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With the needle and looper threads under the foot and to the back,
lower the presser foot. While holding the threads in your left hand,
press down on the foot control gently to begin a thread chain before
serging fabric (fig.A).

You can leave the presser foot down for most serging applications.
Just place the fabric at the toe of the presser foot. As you step on
the foot control, the feed dogs will begin moving the fabric toward
the needle (fig.B). You need to raise and lower the foot only when
working with thick, spongy or lofty fabrics, or when precise posi­tioning is required.

Be careful not to push or pull the fabric. The Enlighten will feed it
evenly without help. At the end of a seam, just sew off the fabric
edge and continue serging to create 5" - 6" thread chain. Cut the
thread chain with the thread cutter on the left side cover (fig.C).

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Clearing the Stitch Width Fingers

As you sew, you will discover that maneuvering the fabric is different
from conventional sewing because the threads form around the stitch
fingers (fig. A).

To clear the stitch fingers, simply raise the presser foot, which
releases all threads. Turn the handwheel forward to raise the
needle(s). Then pull the threads gently from behind the foot (fig. B).
The stitches are now released from the fingers (fig. C).

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Thread Delivery System

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The Baby Lock Enlighten revolutionizes the way a serger works with its Thread Delivery System. You no
longer have to manually adjust the tension settings for the type of stitch you are serging. Select the type
of stitch you wish to serge, the Enlighten will automatically feed the correct amount of thread through the
loopers and thread guides to form a perfect stitch every time.

Stitch Selector

The stitch selector controls the thread delivery system and is located on
the right front side of the machine. To select a stitch setting, move the
stitch selector lever to A, B, C, or D.
A - For Wide overlock stitches using the left (L) needle.
B - For balanced overlock stitches using the right (R) needle and 3-

thread Wave stitch.
C - For narrow stitches with a short length and Rolled Wave Stitch.
D - For 3-Thread rolled hem stitch.

For best results, use setting B or C for WAVE stitching. See chart on last

page for stitch selection settings.

Wave Selector

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The Wave Selector lever shows "OVERLOCK" and "WAVE". Select
"OVERLOCK" for overlock stitching. Select "WAVE" for wave stitching.

Re-threading Loopers

If a thread breaks, raise the presser foot and pull the broken thread out from under the foot. Open the front
cover and engage the threading lever (page 10). Re-thread the machine above the threading port, leaving
an 18-inch (45cm) thread tail. Thread the looper as usual then engage the threading lever to the serging
position (page 10/11). Close the front cover and sew a test sample.

Note: When re-threading your Baby Lock Enlighten using the "Extraordin Air Threading" feature, make
sure that the previous thread that was in the looper (tube) is completely removed. This will eliminate any
chance of the previous thread obstructing the flow of the air when re-threading the machine.

Re-threading Needles

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If a needle thread breaks, raise the presser foot, remove the broken thread and rethread the needle thread
guides. Open the front cover, depress the machine lock button. Select the "R" or "L" for the needle being
threaded. Use the needle threader for exact and easier threading. Refer to pages 12 or 13 for further
information.

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