Avdel T40, T51 Instruction Manual
Hydro-Electric Power Tool
T40 Installation Tool
Instruction Manual
Original Instruction
3
Contents
Safety 4
Specifications
Intent of Use 5
Tool Specification 5
Tool Dimensions 5
Putting into Service
Principle of Operation 6
Preparation for Use 6
Hydraulic Hose Kits 6
Operating Instructions 7
Maintenance
Dismantling Instructions 8
Assembling the Tool 8
To Bleed the Tool 9
General Assembly for T40 Installation Tool
73414-02000 10
Parts List for T40 Installation Tool
73414-02000 11
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
Warranty
The ninety day warranty herein expressed shall be the exclusive warranty on items
manufactured by seller and shall be in the place and stead of any other warranty, expressed or
implied, including but not limited to the implied warranties of merchantability and fitness for a
particular purpose.
Seller shall not be liable for any loss or damage resulting from delays or non-fulfilment or
orders owing to strikes, fires, accidents, transportation companies or for any reason or
reasons beyond the control of seller or its suppliers.
All warranty claims must be submitted to the seller in writing, within 90 days from date of
shipment, and no returns will be accepted without written permission.
Other provisions hereof notwithstanding, seller shall not be liable for any loss of business
profits or any incidental or consequential damages incurred by Buyer or any third person in
connection with the items or use thereof, however caused.
Tool Warranty
Seller expressly disclaims any warranty express or implied, as to the condition, design,
operation, merchantability or fitness for use of any tool, or part(s) thereof not manufactured by
seller. The only warranties made with respect to such tool or part(s) thereof are those made
by the manufacturer thereof and seller agrees to cooperate with buyer in enforcing such
warranties when such action is necessary. Seller agrees to repair or replace F.O.B. seller's
plant, any tool or part(s) thereof manufactured by it and proved to seller to be defective due to
faulty workmanship or material.
Servicing the Tool
Daily 12
Weekly 12
Every 1200 Working Hours (at least once a year) 12
Service Tools 12
Hydraulic Oil General Safety Data 12
Fault Diagnosis
Symptom, Possible Cause and Remedy 13-14
4
Safety
1 Do not use outside the design intent.
2 Do not use equipment with this tool/machine other than that recommended by Avdel UK Limited.
3 Any modification undertaken by the customer to the tool/machine shall be the customer’s entire responsibility.
4 Always disconnect the tool from the HydraPac before attempting to adjust, remove or fit the nose assembly.
5 Do not operate a tool/machine that is directed towards any person(s).
6 Always adopt a firm footing or a stable position before operating the tool/machine.
7 If cycling the tool without the nose assembly, care must be taken to avoid contact with the moving piston.
8 Ear protection must be worn by the operator and others in the vicinity as noise levels exceed the permitted maximum. For values
see Tool Specification on page 5.
9 Do not fit flexible hoses rated at less than 10,000 psi (69 mPa) working pressure.
10 The operating pressure shall not exceed 8,000 psi (55.2 mPa).
11 Care shall be taken to ensure that spent pintails are not allowed to create a hazard.
12 When using the tool, the operator and others in the vicinity are recommended to wear safety glasses.
13 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool.
14 The tool should be kept clean and dry for the best possible grip.
15 When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent start up.
16 The machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function
by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Avdel
®
procedures.
Do not dismantle the machine without prior reference to the maintenance instructions. Contact Avdel®with your training
requirements.
17 The machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the UK the "Health & Safety
at Work Act 1974" applies. Any question regarding the correct operation of the machine must be directed to Avdel
®
.
This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.
CAUTIONS
AVDEL RECOMMENDS THAT ONLY HYDRAPAC UNITS BE USED TO DRIVE INSTALLATION TOOLS, AS OTHER MAKES OF
HYDRAULIC POWER UNITS MAY NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES.
ENSURE THAT THERE IS ADEQUATE CLEARANCE FOR THE TOOL OPERATOR'S HANDS BEFORE PROCEEDING.
DO NOT ABUSE THE TOOL BY DROPPING OR USING IT AS A HAMMER.
KEEP DIRT AND FOREIGN MATTER OUT OF THE HYDRAULIC SYSTEMS OF THE TOOLS AS THIS WILL CAUSE THE TOOL AND
HYDRAPAC TO MALFUNCTION
5
Intent of Use
Tool Specification
Tool Dimensions
Specifications
The T40 Installation Tool is basically a Piston and Cylinder Assembly. When coupled Hydraulically and Electrically to a compatible
Hydraulic Power Source and the relevant Nose Assembly is attached, it is then used to install
1
/2’’ to 3/4” Avdelok®and 5/8” Avbolt
®
in industrial environments.
Refer to the table below for the list of applicable fasteners and associated nose equipment.
Refer to the datasheets listed in the table for the relevant nose assembly instructions.
FASTENER
TYPE SIZE
NOSE ASSEMBLY
PART Nº HAT REF. DIM. ‘A’
NOSE ASSEMBLY
DATASHEET
PART Nº
®
07900-00919
07900-00919
07900-00919
07900-00905
73412-03100
73412-03200
73412-03300
73412-03400
N31
N37
N30
Avbolt
LD Avdelok
1
/
2
”
3
/
4
”
5
/
8
”
5
/
8
”
110mm
113mm
131mm
113mm
N32
®
Length 250 mm 9.8 in
Body Diameter 76 mm 2.9 in
Height 190 mm 7.50 in
Weight 7 kg 15.5 lbs
Stroke 41 mm 1.6 in
Pull Force 175kN 39340lbf
Pull pressure 55.2 mPa 8000 PSI
Return Pressure 20.7 mPa 3000 PSI
Hydraulic Oil ISO VG 46 OR EQUIVALENT
Fastener Range
1
/2’’ to 3/4” Avdelok®and 5/8” Avbolt
®
Noise Level 126.2 dB(A)
Sound Power 100.9 dB(A)
Vibration 8.6 m/sec
3
A
250 mm
76 mm
190 mm
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