Autonics TK4 SERIES Instruction Manual

DRW170 59 8AB

Autonics

High Accuracy PID Temperature Controller

TK4 SERIES

I N S T R U C T I O N M A N U A L

Please read the following safety considerations before use.

Safety Considerations

Please observe all safety considerations for safe and proper product operation to avoid hazards.

※

symbol represents caution due to special circumstances in which hazards may occur.

※

Warning

Caution

Warning

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)

Failure to follow this instruction may result in re, personal injury, or economic loss.

2. Install on a device panel to use.

Failure to follow this instruction may result in electric shock.

3. Do not connect, repair, or inspect the unit while connected to a power source.

Failure to follow this instruction may result in electric shock or re.

4. Check 'Connections' before wiring.

Failure to follow this instruction may result in re.

5. Do not disassemble or modify the unit.

Failure to follow this instruction may result in electric shock or re.

Caution

1. When connecting the power input and relay output, use AWG 20 (0.50mm2) cable or over and tighten the terminal screw with a tightening torque of 0.74~0.90N When connecting the sensor input and communication cable without dedicated cable, use AWG 28~16 cable or over and tighten the terminal screw with a tightening torque of 0.74~0.90N

Failure to follow this instruction may result in re or malfunction due to contact failure.

2. Use the unit within the rated specications.

Failure to follow this instruction may result in re or product damage.

3. Use dry cloth to clean the unit, and do not use water or organic solvent.

Failure to follow this instruction may result in electric shock or re.

4. Do not use the unit in the place where ammable/explosive/corrosive gas, humidity, direct sunlight,

radiant heat, vibration, impact, or salinity may be present.

Failure to follow this instruction may result in re or explosion.

5. Keep metal chip, dust, and wire residue from owing into the unit.

Failure to follow this instruction may result in re or product damage.

Ordering Information

TK 4 N 1 4 R N

Digit

Item

※

1. In case of TK4N/SP Series, option control selection and digital input will be limited due to number of terminals.

※

2. "S" represents SSR drive output support models which SSRP function (standard ON/OFF, cycle, phase)

control are available. "C" represents selectable current and SSR drive output support models.

※

3. Select "R" or "C" type in case of using heating&cooling control and "N" type in case of using standard control.

※

4. Does not support in AC/DC voltage type model.

※

5. Does not support in TK4N.

※

6. The CT input model of TK4N is selectable only for standard model which has alarm output 1.

※

7. The heating&cooling model of TK4N-1

※

8. Only for TK4S-D

※

9. 11Pin socket (PG-11, PS-11(N)) for TK4SP: sold separately.

Shaded descriptions are upgraded or added functions from the before TK Series.

※

The above specications are subject to change and some models may be discontinued without notice.

※

Be sure to follow cautions written in the instruction manual, user manual and the technical descriptions

※

(catalog, homepage).

Thank you for choosing our Autonics product.

Failure to follow these instructions may result in serious injury or death.

Failure to follow these instructions may result in personal injury or product damage.

OUT2 control

Standard

None ※Select in case of standard control (heating or cooling)

I I

R Relay output

Heating&

I I

Cooling

C Current output or SSR drive output selectable

I I

R Relay output

※

SSR drive output (standard ON/OFF, cycle control, phase control)

C Current output or SSR drive output selectable

I I

※

24VAC 50/60Hz, 24-48VDC

4 100-240VAC 50/60Hz

Standard Alarm output 1+CT input

Heating&Cooling

2 Standard Alarm output 1+Alarm output 2

Standard Alarm output 1+Digital input (DI-1 DI-2)

Heating&Cooling Standard Alarm output 1+Transmission output

Heating&Cooling Standard Alarm output 1+RS485

Heating&Cooling

SP 1 Alarm output 1

1 Alarm output 1 2 Alarm output 1+Alarm output 2

R Alarm output 1+Transmission output

T Alarm output 1+RS485 communication output

A Alarm output 1+Alarm output 2+Transmission output

Alarm output 1+Alarm output 2+RS485 communication output

D Alarm output 1+Alarm output 2+Digital input (DI-1, DI-2)

N DIN W48×H24mm SP DIN W48×H48mm (11pin plug type) S DIN W48×H48mm (terminal block type) M DIN W72×H72mm

W DIN W96×H48mm

H DIN W48×H96mm L DIN W96×H96mm

4 9999 (4-digit)

TK Temperature / Process Controller

has only alarm output 2.

Alarm output 2

Digital input (DI-1 DI-2)

Transmission output

RS485 communication output

※

communication output

※

Power supply

Input/Output option

Size

[][I]

※

output

OUT1 control

※

output

※

, OUT2 output terminal is used as DI-2 input terminal.

Specications Connections

Series TK4N TK4SP TK4S TK4M TK4W TK4H TK4L

AC voltage 100-240VAC

Power

supply

AC/DC voltage

Allowable voltage range 90 to 110% of rated voltage

AC voltage Max. 6VA Max. 8VA

Power

consumption

AC/DC voltage

Display method 7-segment (PV: red, SV: green), other display part (green, yellow, red) LED method

PV (W×H) 4.5×7.2mm 7.0×14.0mm 9.5×20.0mm 8.5×17.0mm 7.0×14.6mm 11.0×22.0mm

Character size

SV (W×H) 3.5×5.8mm 5.0×10.0mm 7.5×15.0mm 6.0×12.0mm 6.0×12.0mm 7.0×14.0mm RTD JPt 100Ω, DPt 100Ω, DPt 50Ω, Cu 100Ω, Cu 50Ω, Nikel 120Ω (6 types)

Input

Thermcouple K, J, E, T, L, N, U, R, S, B, C, G, PLII (13 types)

type

Analog

RTD At room temperature (23℃ ±5℃): (PV ±0.3% or ±1℃, select the higher one) ±1-digit

Thermcouple

Display accuracy

Analog

CT input ±5% F.S. ±1-digit

Relay OUT1, OUT2: 250VAC

Control

SSR Max. 11VDC

output

Current DC4-20mA or DC0-20mA selectable (resistance load: max. 500Ω)

Alarm output

Transmission DC4-20mA (resistance load: max. 500Ω, output accuracy: ±0.3% F.S.)

Option output

Communication RS485 communication output (Modbus RTU) CT 0.0-50.0A (primary heater current reading range) ※CT ratio is 1/1000 (except TK4SP)

Option input

Digital input

Heating, Cooling

Control method

Heating&Cooling Hysteresis RTD/Thermcouples: 1 to 100℃/℉ (0.1 to 100.0℃/℉) variable Analog: 1 to 100-digit Proportional band (P) 0.1 to 999.9℃/℉ (0.1 to 999.9%) Integral time (I) 0 to 9999 sec Derivative time (D) 0 to 9999 sec

Control period (T)

Manual reset value 0.0 to 100.0% Sampling period 50ms Dielectric strength 2,000VAC 50/60Hz for 1 min (between power source terminal and input terminal) Vibration 0.75mm amplitude at frequency of 5 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours

Mechanical

Relay

life cycle

Electrical OUT1/OUT2, AL1/AL2: min. 100,000 operations

Insulation resistance Over 100MΩ (at 500VDC megger) Noise immunity Square shaped noise by noise simulator (pulse width 1㎲) ±2kV R-phase, S-phase Memory retention Approx. 10 years (non-volatile semiconductor memory type)

Ambient temp. -10 to 50℃, storage: -20 to 60

Environ

-ment

Ambient humi. 35 to 85%RH, storage: 35 to 85%RH

Protection IP65 (front panel) ※TK4SP: IP50 (front panel)

Insulation type

Approval

※

Weight

(ll

※

At room temperature range (23℃±5℃)



Thermocouple K, J, T, N, E type, below -100

(PV ±0.3% or ±2℃, select the higher one) ±1-digit

Thermocouple C, G, R, S type, below 200 Thermocouple B type, below 400

Out of room temperature range

RTD Cu50Ω, DPt50Ω: (PV ±0 5% or ±3

Thermocouple R, S, B, C, G type: (PV ±0.5% or ±5 Others, below -100

In case of TK4SP Series, ±1℃ will be added to the degree standard.

※

2: The weight includes packaging. The weight in parenthesis is for unit only.

※

Environment resistance is rated at no freezing or condensation.

Voltage: 0-100mVDC Current: 0-20mA, 4-20mA (2 types)

Out of room temperature ranges: (PV ±0.5% or ±2℃, select the higher one) ±1-digit

In case of TK4SP Series, ±1℃ will be added.

At room temperature (23℃ ±5℃): ±0.3% F.S. ±1-digit Out of room temperature ranges: ±0.5% F.S. ±1-digit

Relay AL1, AL2: 250VAC 3A 1a

Contact input: ON - max. 2kΩ, OFF - min. 90kΩ Non-contact input: ON - residual votage max. 1.0VDC Outflow current: approx. 0.5mA per input

※

TK4S/M: 1 (TK4S-D : 2, TK4SP: none), TK4N/H/W/L: 2 (except TK4SP)

ON/OFF, P, PI, PD, PID control mode

elay output, SSR drive output: 0.1 to 120.0 sec

Current output+SSR drive output: 1.0 to 120.0 sec

OUT1/OUT2: min. 5,000,000 operations, AL1/AL2: min. 20,000,000 operations (TK4H/W/L: min. 5,000,000 operations)

Double insulation or reinforced insulation

I!!]

(mark:

, dielectric strength between the measuring input part and the power part : 2kV)

(€

c'Alus

Approx. 140g (approx. 70g)

: within ±5

℃

Unit Description

6 8

7 4 5

9 10 11

1. Measured value (PV) display part: RUN mode: It displays currently measured value (PV).

Setting mode: t displays the parameter.

2. Set value (SV) display part RUN mode: It displays the set value (SV). Setting mode: t displays the set value of the parameter.

3. Unit (℃/℉/%) indicator: t displays the unit set at display unit [ (In case of TK4N, % is not supported)

4. Manual control indicator: t turns ON during manual controlling.

5. Multi SV indicator: One of SV1 to 3 lamps will be ON in case of selecting multi SV function.

6. Auto tuning indicator: It ashes by 1 sec. when executing auto tuning.

7. Alarm output (AL1, AL2) indicator: It turns ON when the alarm output is ON.

8. Control output (OUT1, OUT2) indicator: It turns ON when the control output is ON.

※During cycle/phase controlling in SSRP function model (TK4

※

※To use current ouput, when MV is 0.0% in manual control, it turns OFF. Otherwise, it always turns ON. When MV is over 3.0% in auto control, it turns ON and when MV is below 2.0%, it turns OFF.

key: It is used when switching auto control to manual control.

[,lZM]

※TK4N/S/SP do not have the

10.

key: t is used when entering parameter groups, returning to RUN mode, moving parameter,

saving the set value.

11.

, keys

12. Digital input key: When pressing

(RUN/STOP, alarm clear, auto tuning) set at digital input key [

13. PC loader port: t is the PC loader port for serial communication to set parameter with

DAQMaster installed in PC. Use this for connecting SCM-US (USB/Serial converter, sold separately).

Installation

●TK4N (48 × 24mm) Series

※

fasten the bolt with a (+) driver.

: t is used when entering the set value changing mode and moving or changing up/down digit.

(+) driver

Insert the unit into a panel,

key. The

[,lZM]

●TK4S/SP (48 × 48mm) Series ●Other Series

I I

50/60Hz

24VAC 50/60Hz, 24-48VDC

Max. 8VA (24VAC 50/60Hz), max. 5W (24-48VDC)

I I

, 0-5VDC , 1-5VDC , 0-10VDC (4 types)

---

3A, 30VDC

±2V 20mA

---

~ ~

□□□

Approx. 130g

(approx. 85g)

: there is no accuracy standards.

℃

※

The input selection switch (TC, RTD/mV, V, mA) disappeared.

Select input type [

[MQQg]

+ keys for 3 sec. at the same time, it operates the function

※

Insert the unit into a panel,

fasten the bracket by pushing with tools with a (-) driver.

I I I I

---

3A, 1a

---

※

TK4N AL2: 250VAC

℃

Approx. 150g

(approx. 105g)

I I

/ Thermocouple L, U, PLⅡ, Cu50Ω, DPt 50Ω:

℃

: (PV ±0.3% or ±3℃, select the higher one)±1-digit

℃

, select the higher one) ±1-digit

℃

key operates switching simultaneously.

(-) driver

---

0.5A, 1a (max. 125VA), TK4SP has only AL1

---

, OFF - leakage current max. 0.1mA

Approx. 210g

Approx. 211g

(approx. 140g)

(approx. 141g)

] in parameter 3 group.

IN T

] in parameter 3 group.

UNIT

- 4S ), when MV is over 5 0%, it turns ON.

□□

□

] in parameter 5 group.

DI K

I I

I I I I

※

Approx. 294g (approx. 198g)

(-) driver

※

Standard model has shaded terminals only.

※

operation mode of heating&cooling OUT2 relay output model is heating or cooling control, the

When the

OUT2 is usable as alarm output 3 (except TK4N Series).

operation mode of heating&cooling OUT2 current output model is heating or cooling control, the

When the

OUT2 is usable as transmission output 2.

Use teminals of size specied below.

<Round>

a b

Min.

3.0mm

Min.

3.0mm

●TK4N

SENSOR

●TK4S

Digital Input Non-contact, Contact Input

Current DC0/4-20mA

Ω

Load 500

SSR 11VDC±2V

20mA Max.

SOURCE 100-240VAC 50/60Hz 8VA 24VAC 50/60Hz 8VA 24-48VDC 5W

OUT2/AL1 OUT: 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

SSR 11VDC±2V

20mA Max.

Current DC0/4-20mA

Load 500Ω Max.

DI-1 DI-2DI-1 DI-2

+ +

Max.

- -

Digital Input Non-contact, Contact Input

OUT1: Relay

250VAC 3A 1a 30VDC 3A 1a

RESISTIVE LOAD

Dimensions

●TK4N Series

●TK4S Series

●TK4SP Series

●TK4M Series

●Bracket

TK4N Series

28 8

45.2 48 6

3.5

11.6

7.9

Max.

5.8mm

Max.

5.8mm

RTD

B' B A

DI-1

71829310411512

SSR 11VDC±2V

20mA Max.

44.9

OUT1: 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

SSR 11VDC±2V

20mA Max.

Current DC0/4-20mA

Load 500Ω Max.

OUT2: Relay

250VAC 3A 1a 30VDC 3A 1a

RESISTIVE LOAD

Current Transformer

0.0-50.0A

44.8

67.5

48.6 45

+ +

Current DC0/4-20mA

Load 500Ω Max.

Transfer

Output

DC4-20mA

1.7

64.5

1.7

=== === ~

36.3

32.4

26.4

- -

RS485(A )

RS485(B-)

Communication Output

94.8

64.5

72.2

TK4S, TK4SP Series TK4M/W/H/L Series

Transfer Output

DC4-20mA

Communication Output

RS485(B-)

RS485(A )

Current Transformer

0.0-50.0A

DI-2

Digital Input Non-contact, contact input

DI-2

AL2 OUT: 250VAC 0.5A 1a RESISTIVE LOAD

●TK4H Series

21.8

●TK4L Series

@@@@

"'..

§)~

SOURCE 100-240VAC 50/60Hz 6VA

AL1 OUT:

250VAC 3A 1a RESISTIVE LOAD

AL2 OUT: 250VAC 3A 1a RESISTIVE LOAD

001n

RTD

SENSOR

::.

mRtii

0000~

●TK4SP

Current DC0/4-20mA Load 500

Ω

Max.

●TK4M

Current DC0/4-20mA Load 500ΩMax.

SOURCE 100-240VAC 50/60Hz 8VA 24VAC 50/60Hz 8VA 24-48VDC 5W

●TK4H, TK4W, TK4L

SSR 11VDC±2V

20mA Max.

SSR 11VDC±2V

20mA Max.

+ +

- -

OUT1: Relay 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

+ +

- -

RTD

SENSOR

1 1019

2 1120

3 1221

4 1322

5 1423

6 1524

7 1625

8 1726

9 1827

AL1 OUT: 250VAC 3A 1a RESISTIVE LOAD

AL2 OUT: 250VAC 3A 1a RESISTIVE LOAD

OUT2: Rel ay 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

OUT1: Relay 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

AL1 OUT: 250VAC 3A 1a RESISTIVE LOAD

Current DC0/4-20mA Load 500ΩMax.

- -

1.5

===

~~=

=== === === =

o===

===

=== ===

SOURCE 100-240VAC 50/60Hz 8VA 24VAC 50/60Hz 8VA 24-48VDC 5W

64.5

1.5

I+-

===

===;::,:::,

=== ===

m:J~~~,..

o===

=== === === == === === ===

,,,

::c

91.5

64.5

SSR 11VDC±2V

20mA Max.

+ +

- -

●TK4W Series

c__"'ffl

::::c

"""

AL2 OUT: 250VAC 3A 1a RESISTIVE LOAD

OUT2: Rel ay

250VAC 3A 1a 30VDC 3A 1a

RESISTIVE LOAD

OUT1: Relay

250VAC 3A 1a 30VDC 3A 1a

RESISTIVE LOAD

lfl~~

lU1Jl

O O

Jiff@,]~

Terminal cover (sold separately)

•

44.6

TK4N COVER is accessory.

※

RMA-COVER (72×72mm)

91.5

23.9

3 34

37.5

●Panel cut-out

Model TK4N 55 37 45

40 5

TK4S 65 65 45 TK4S (P) 65 65 45 TK4M 90 90 68 TK4H 65 115 45 TK4W 115 65 92 TK4L 11 5 115 92

Size

---------------

A B C D

~ I

0 6 0 0 6 0 0 6 0 0 7 0 0 6 0 0 8 0 0 8 0

OUT2: Relay 250VAC 3A 1a 30VDC 3A 1a RESISTIVE LOAD

21.8

68 5

(unit: mm)

0.3

22.2

0.6

0.7

0.8

0.6

0.8

SSR 11VDC

20mA Max.

AL1 : Relay 250VAC 3A 1a RESISTIVE LOAD

SOURCE

100-240VAC 50/60Hz 8VA 24VAC 50/60Hz 8VA 24-48VDC 5W

Digital Input Non-contact,

Contact Input

DI-1

DI-2

RS485(A )

RS485(B-)

Communication Output

RTD

SENSOR

+,._

Current Transformer

0.0-50.0A

1.5

□

RSA-COVER (48×48mm) TK4N COVER (48×24mm)

6.2

9.8

RHA-COVER

(48×96mm, 96×48mm)

RLA-COVER (96×96mm)

Current

DC0/4-20mA Load 500ΩMax.

- -

+ +

Digital Input

RS485(B-)

RTD

DI-1

Transfer Output

DC4-20mA

- -

64.5

Non-contact, Contact Input

Current Transformer

0.0-50.0A

+ +

- - -

DI-2

DI-1 DI-1

RS485(A )

Communication Output

SENSOR

48.4

22 5

47.2

91 5

Transfer Output DC4-20mA

(unit: mm)

91 5

44.7

41 5

Flow Chart for Setting Group Parameter Mask

Run mode

Press any key among

, , once.

1~~~

※

PASS

.............................

PARU

When PW is valid

Set the set value

SV will be automatically saved after 5 sec.

※

PASS

It is not displayed when purchasing the unit since default password is set to If password is not valid, the screen will be shifted to password code required window Press any key among entering window. Press In case you forget password, contact Autonics after checking password code.

※

2. TK4N/S/SP do not have

※

3. It is displayed when setting user parameter group in the integrated device management program (DAQMaster).

※

Hold the

※

Hold the key for 1.5 sec while in setting mode to move to other parameter group.

※

Hold the key over 3 sec while in setting mode to return to RUN mode.

※

Press the key at the lowest level of parameter to move parameter group screen and press

※

If there is no additional key operation within 30 sec after entering into setting mode, it will be automatically returned to RUN mode and previous set value will be remained.

※

The not-shaded parameters may not be displayed by other parameters setting, parameter mask setting.

Input Types and Range Initial Display When Power ON

00 00

Input type Decimal point Display Input range (℃) Input range (℉)

Thermocouple

RTD

Analog

※

1: C (TT): Same temperature sensor as former W5 (TT)

※

2: G (TT): Same temperature sesnor as former W (TT)

parameter will be displayed only when password is set.

key over 2 sec in RUN mode to enter into setting mode.

K (CA)

J (IC)

E (CR)

T (CC)

B (PR) 1

R (PR) 1

S (PR) 1

N (NN) 1

※

C (TT)

※

G (TT)

L (IC)

U (CC)

Platinel II 1

Cu 50Ω 0.1

Cu 100Ω 0.1

JPt 100Ω

DPt 50Ω 0.1

DPt 100Ω

Nickel 120Ω 1

Voltage

Current

: : 1

-·······~r1~::~.:.:

0000

Set user parameters

, , to return to password

key to return to RUN mode.

key. key replaces key.

, key to move to other parameter group.

0.1

0-10V

0-5V

1-5V

0-100mV

0-20mA

4-20mA

2 sec

※

PASS

in DAQMaster

When PW

IMODEI IMODEI

is valid

.....

:---~---------------------------------

※

KCaH

KCaL

JIcH

JIcL

ECrH

ECrL

TCcH

TCcL

B PR

R PR

S PR

N NN

C TT

G TT

LIcH

LIcL

UCcH

UCcL

PLII

CU 5

CU10

JPtH

JPtL

DPt5

DPtH

DPtL

NI12

AV1

AV2

AV3

AMV1

AMA1

AMA2

※

PASS

~---------------------------------------------------------------------------------------------------------------~------------,~

PAR1 PAR2 PAR3 PAR4 PAR5

----------------~~~-----

Control output RUN/STOP[5]

1.5 sec

Multi SV Number[

Heater current monitoring[

Alarm output1 low- imit set value[

Alarm output1 high-limit set value[

Alarm output2 low- imit set value[

Alarm output2 high-limit set value[

li=====~l:====~

Alarm output3 low- imit set value[

Alarm output3 high-limit set value[

SV-0 set value[

SV-1 set value[S]

SV-2 set value[

SV-3 set value[

-200 to 1350 -328 to 2463

-199 9 to 999.9 -199 9 to 999.9

-200 to 800 -328 to 1472

-199 9 to 800.0 -199 9 to 999.9

-200 to 800 -328 to 1472

-199 9 to 800.0 -199 9 to 999.9

-200 to 400 -328 to 752

-199 9 to 400.0 -199 9 to 752.0

0 to 1800 32 to 3272

0 to 1750 32 to 3182

-200 to 1300 -328 to 2372

0 to 2300 32 to 4172

-200 to 900 -328 to 1652

-199 9 to 900.0 -199 9 to 999.9

-200 to 400 -328 to 752

-199 9 to 400.0 -199 9 to 752.0

0 to 1390 32 to 2534

-199 9 to 200.0 -199 9 to 392.0

-200 to 650 -328 to 1202

-199 9 to 650.0 -199.9 to 999.9

-199 9 to 600 0 -199.9 to 999.9

-200 to 650 -328 to 1202

-199 9 to 650 0 -199.9 to 999.9

-80 to 200 -112 to 392

-1999 to 9999 (Display point will be changed according to decimal point position.)

S 0

S 2

S 3

+-----+

1 1 1 I

i -------------~~------ i

Auto-tuning RUN/STOP[AT]

1.5 sec

]

3 sec

Heating proportional band[

]

Cooling proportional band[

CT A

]

Heating integral time[

A !

]

Cooling integral time[

A !H

]

Heating derivative time[H]

A @

]

Cooling derivative time[C]

A @H

]

Dead_overlap band[B]

A #

]

Manual reset[

A #H

Heating hysteresis[

Heating OFF o󰀨set[

Cooling hysteresis[

Cooling OFF o󰀨set[

MV low-limit[

MV high-limit[

RAMP-up change rate[

RAMP-down change rate[AM]

RAMP time unit[

H P

C P

]

H I

]

C I

]

EST

]

hHYS

]

h ST

]

cHYS

]

c ST

]

L M

]

H M

AMU

]

rU T

3 sec

When power is supplied, whole display parts ash for 1 sec. Afterwards, model name and input sensor type will be ash twice and then in enters into RUN mode.

Whole display part

①

Set Value (SV) Setting

You can set the temperature to control with Set range is within SV low-limit value [

Ex) In case of changing set temperature from 210℃ to 250

①

③

Parameter Reset

+ +

Press Set [

INIT

In case password function is on, it is required to enter valid password to reset parameters. Password is also reset.

--------------i~---------

Input type[

Sensor temperature unit[

]

Analog low-limit input value[G]

]

Analog high-limit input value[

Scaling decimal point[T] Alarm1 ON delay time[A!]

Low-limit scale value[

High-limit scale value[

1:o====~I~=~

Display unit[

Input correction[

Input digital lter[

SV low-limit[

SV high-limit[

Control output operation mode[FT]

Control type[

Auto-tuning mode[

]

OUT1 control output selection[

OUT1 SSR drive output type[!S]

OUT1 current output range[

OUT2 control output selection[

OUT2 current output range[

Heating control time[

Cooling control time[

] parameter to '

]

I T

1.5 sec

] Alarm output2 option[

dU T

I B

MAvF

]

L S

H S

]

C M

AtT

Model type display③ Input type display twice④ Run mode

②

Press any key among

, ,

to enter into SV setting mode. Last digit (10

SV display part ashes.

Press or lower the set value.

to reset all parameters in memory to default value.

' to reset all parameters.

YES

※

Heating MV

Monitoring

1c:==5~=:J-~

--------------~~~-------

Alarm output1operation mode[AL]

1.5 sec

]

Alarm output1 option[

U IT

Alarm output1 hysteresis[

]

Alarm1 N.O./N.C.[A!]

H G

] Alarm1 OFF delay time[

L SC

]

Alarm output2 operation mode[

H SC

Alarm output2 hysteresis[

]

Alarm 2 N.O./N.C.[A@]

Alarm 2 ON delay time[A@]

]

Alarm 2 OFF delay time[

Alarm output3 operation mode[

Alarm output3 option[

]

Alarm output3 hysteresis[

]

Alarm 3 N.O./N.C.[A#]

OU 1

Alarm 3 ON delay time[A#]

Alarm 3 OFF delay time[

]

!MA

LBA time[

]

UT2

]

LBA band[

@MA

]

Analog trans. output 1 mode[

H T

]

Trans. output 1 low-limit value[

C T

Trans. output 1 high-limit value[

Analog trans. output 2 mode[

Trans. output 2 low- imit value[

Trans. output 2 high-limit value[

Comm. address[

Comm. speed[

Comm. parity bit[

Comm. stop bit[

Comm. response waiting time[

Comm. write[

3 sec

, ,

] to SV high-limit value [

L SV

in RUN mode

digit) on

key to raise

C MH M

Cooliing MV

Monitoring

]

LBaT

]

LBaB

BPS

STP

C MW

keys.

℃

②

④

※

A S

]

P TY

]

AL!T

AL@T

AL#T

]

3 sec

H SV

Multi SV[

]

Digital input key[

]

DI-1 input terminal function[I]

A!HY

DI-2 input terminal function[

Manual control, initial MV[

]

Manual control, preset MV[

A! F

]

Sensor error, MV[

AL 2

~=~

]

Control stop, MV[

]

Control stop, alarm output[

A@HY

User level[

SV setting lock[

]

Parameter 1group lock[

A@ F

]

Parameter 2group lock[

AL 3

Parameter 3group lock[

]

Parameter 4group lock[

]

A#HY

Parameter 5group lock[

Password setting[PW]

]

A# F

]

AoM1

]

Fs 1

]

FsH1

]

AoM2

]

FsL2

]

FsH2

]

SwT

]

MtS

1.5 sec

]

I K

ItM

PrM

]

ErM

]

StM

]

USE

]

LcS

LcP

LcP2

LcP4

LcP5

3 sec

Press

key to move digit.

→ 10¹→

(10

10²→10³→ 100)

Press the set value. If there is no additional key operations in 3 sec, the changed SV is automatically saved.

key to save

3 sec

StAL

LcP3

I 2

This function is able to hide unnecessary parameters to user environment or less frequently used parameters in parameter group. You can set this in the integrated device management program (DAQmaster). Masked parameters are not only displayed. The set value of masked parameters are applied. For more information, refer to the DAQMaster user manual.

Before applying mask

After applying mask

The above is masking auto tuning [AT], cooling proportional band [

____________

cooling derivative time [

PA 2 AT H P C P H I C I H C

PA 2 H P H I H

C D

User Parameter Group [

This function is able to set the frequently used parameters to the user parameter group. You can quickly and easily set parameter settings. User parameter group can have up to 30 parameters in the integrated device management program (DAQMaster). For more information, refer to the DAQMaster user manual.

Run mode

]

PA U PA PA 2

AL!L AL!H S 0 hHYS cHYS I B A!HY A@HY

The above is setting user parameter group in the DAQMaster with alarm output 1 low-limit value [ high-limit value [ cooling hysteresis [ group, alarm output 1 hysteresis [

1------------------1

Auto-tunning

Auto-tuning measures the control subject's thermal characteristics and thermal response rate, and then

determines the necessary PID time constant. Application of the PID time constant realizes fast response and high precision temperature control. (when setting control type [ Set [AT] parameter to [ON] in parameter 2 group to start auto-tuning. To stop auto-tuning, change the set as [ ( t maintains P, I, D values of before auto-tuning.) If sensor break error [ over or below the input range, it operates continuously. During auto-tuning operation, whole parameters are only available to check.

Alarm

●Alarm operation

Mode Name Alarm operation Description

OFF

DVCC

]]DV

]DVC

CDV]

PVCC

]]PV

LBA

SBA

HBA

※

H: Alarm output

], SV-0 set value [

AL!H

cHYS

OPEN

- -

Deviation high-limit alarm

Deviation low-limit alarm

Deviation high/low-limit alarm

Deviation high/low-limit reserve alarm

Absolute value highlimit alarm

Absolute value low-limit alarm

Loop break alarm

Sensor break alarm

Heater break alarm

hysteresis[

□

] parameters of parameter 2 group, input correction [

High deviation: Set as 10

Low deviation: Set as 10

Low deviation : Set as 10℃ , High deviation : Set as 20℃

Absolute-value: Set as 90

●Alarm option

Mode Name Description

Standard alarm

AL A

Alarm latch If it is an alarm condition, alarm output is ON and maintains ON status.

AL B

Standby

AL C

sequence 1

Alarm latch and standby

AL D

sequence 1

Standby

AL E

sequence 2

Alarm latch and standby

AL F

sequence 2

※

Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set temperature, alarm temperature [AL, AL] or alarm operation [AL, AL], switching STOP mode to RUN mode.

If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.

First alarm condition is ignored and from second alarm condition, standard alarm

operates. When power is supplied and it is an alarm condition, this rst alarm

condition is ignored and from the second alarm condition, standard alarm operates.

If it is an alarm condition, it operates both alarm latch and standby sequence. When

power is supplied and it is an alarm condition, this rst alarm condition is ignored and

from the second 1alarm condition, alarm latch operates.

First alarm condition is ignored and from second alarm condition, standard alarm operates. When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON. After clearing alarm condition, standard alarm operates.

Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF, but also alarm set value, or alarm option changing. When reapplied standby sequence and if it is alarm condition, alarm output does not turn ON. After clearing alarm condition, alarm latch operates.

], cooling integral time [

OFF

C P

] Setting

A@HY

] is set as

C MD

100

90℃

ONON

100℃

110℃

120℃

100

110℃

℃

100

110℃

℃

] parameter of parameter 3

IN B

] parameters of parameter 4 group.

, it is displayed.)

PID

No alarm output

If deviation between PV and SV as high-limit is higher than set value of deviation temperature,

℃

the alarm output will be ON.

℃

OFFOFF

If deviation between PV and SV as low-limit is higher than set value of deviation temperature, the alarm output will be ON.

℃

If deviation between PV and SV as high/low-limit is higher than set value of deviation temperature, the alarm output will be ON.

If deviation between PV and SV as high/low-limit is lower than set value of deviation temperature, the alarm output will be OFF.

If PV is higher than the absolute value, the output will be ON.

℃

OFFONON

If PV is lower than the absoulte value, the output will be ON.

℃

It will be ON when it detects loop break.

It will be ON when it detects sensor disconnection.

It will be ON when CT detects heater break.

] parameters in parameter 2 group.

PARU

] parameter of parameter 1 group, heating hysteresis[

SV 0

], alarm output 2 hysteresis [

A!HY

] occurs during auto-tuning, it stops this operation. If the measured temperature is

OFF

100

90℃

OFF OFF

H H

90℃

□

ON ON

110℃

℃

H H

100

ON ON

90℃

OFF OFF

H H

90℃

ON ON

100

]

℃

100

℃

OFF

℃

High deviation: Set as -10

Low deviation: Set as -10

OFF

℃

Absolute-value: Set as 110

C 1

], alarm output 1

AL!L

hHYS

Factory Default

●SV setting group [ SV ]

Parameter Factory default

SV 0

●Parameter 1 group [

Parameter

Factory default

R S RUN AL!H 1550 AL#H 1550 SV 3 0000 SV N SV 0 AL@L 1550 SV 0 0000 CT A )0 AL@H 1550 SV 1 0000

_____,

AL!L 1550 AL#L 1550 SV 2 0000

1111111=21

●Parameter 2 group [

Parameter

Factory default

AT OFF H D 0000 hOST 000 RAMU 000 H P 01)0 C D 0000 cHYS 002 RAMD 000 C P 01)0 DB 0000 cOST 000 rUNT MIN H I 0000 REST 05)0 L MV `0)0 C I 0000 hHYS 002 H MV 10)0

●Parameter 3 group [

Parameter

Factory default

IN T KCaH H SC 10)0 UNIT ?C dUNT ?/O H C O!MA 4 20 L RG 0)00 IN B 0000 H RG 1)00 MAvF 00)1 pP O@MA 4 20

DOT )0 L SV 200 AtT TUN1 H T

L SC 00)0 H SV 1350 OUT1 CURR C T

I I I I I I I I I

●Parameter 4 group [

Parameter

Factory default

AL 1 DVCC A@N NO LBaT 0000 BPS 96 AL!T AL A A@ON 0000 LBaB 002 PRTY NONE

OFF

A!HY 001 A@OF 0000 AoM1 PV STP 2

A!N NO AL 3 OFF FsL1 200 RSWT 20

A!ON 0000 AL#T AL A FsH1 1350 COMW EnA A!OF 0000 A#HY 001 AoM2 PV AL 2 ]]DV A#N NO FsL2 200 AL@T AL A A#ON 0000 FsH2 1350 A@HY 001 A#OF 0000 ADRS 01

●Parameter 5 group [

Parameter

Factory default

MtSV 1 PrMV 00)0 LcSV OFF LcPS OFF DI K STOP ErMV 00)0 LcP1 OFF PWD 0000 DI 1 OFF StMV 00)0 LcP2 OFF DI 2 OFF StAL CONT LcP3 OFF ItMV AUTO USER STND LcP4 OFF

※

Shaded parameters are for the heating&cooling model.

User Manual

For the detail information and instructions, please refer to user manual and user manual for communication, and be sure to follow cautions written in the technical descriptions (catalog, homepage).

Comprehensive Device Management Program[DAQMaster]

DAQMaster is a comprehensive device management software for setting parameters and monitoring processes.

Item Minimum specications System IBM PC compatible computer with Pentium Ⅲ or above Operations Windows 98/NT/XP/Vista/7/8/10 Memory 256MB+ Hard disk 1GB+ of available hard disk space VGA Resolution: 1024×768 or higher Others RS232C serial port (9-pin), USB port

Cautions during Use

Follow instructions in 'Cautions during Use'. Otherwise, t may cause unexpected accidents.

2. Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length.

For thermocouple (CT) temperature sensor

3. Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter or varistor at power line and shielded wire at input signal line. Do not use near the equipment which generates strong magnetic force or high frequency noise.

4. Do not apply excessive power when connecting or disconnecting the connectors of the product.

5. Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.

6. Do not use the unit for other purpose (e g. voltmeter, ammeter), but temperature controller.

7. When changing the input sensor, turn off the power first before changing. After changing the input sensor, modify the value of the corresponding parameter.

8. 24VAC, 24-48VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.

9. Do not overlapping communication line and power line. Use twisted pair wire for communication line and connect ferrite bead at each end of line to reduce the effect

of external noise.

10. Make a required space around the unit for radiation of heat.

For accurate temperature measurement, warm up the unit over 20 min after turning on the power.

1. Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power.

12. Do not wire to terminals which are not used.

13. This unit may be used in the following environments.

①

Indoors (in the environment condition rated in 'Specifications')

③

Pollution degree 2

Major Products

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]

PAR1

Parameter

]

PAR2

Parameter

I I

]

PAR3

Parameter

]

PAR4

Parameter

]

PAR5

Parameter

■

Factory default

●Password input parameter

Parameter Factory default

PASS 0001

Parameter

Factory default

Parameter

Factory default

Parameter

Factory default

HEAT O!SR STND

O FT

PID OUT2 CURR

C MD

Parameter

Factory default

Parameter

14221

Parameter

Factory default

, use the designated compensation wire for extending wire.

Parameter

ISC:

②

Altitude max. 2,000m

④

Installation category II

Factory default

(Relay)

02)0

(SSR)

00@0

Factory default

DRW170 59 8AB

Autonics TK4 SERIES Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual