Autonics TK Operating Manual

1 Product Introduction
USER MANUAL
© Copyright Reserved Autonics Co., Ltd. 1
1 Product Introduction
2 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
Thank you for purchasing an Autonics product.
Please familiarize yourself with the information contained in the Safety Precautions section before using this product.
This user manual contains information about the product and its proper use, and should be kept in a place where it will be easy to access.
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1 Product Introduction
User Manual Guide
Please familiarize yourself with the information in this manual before using the product.  This manual provides detailed information on the product's features. It does not offer any
guarantee concerning matters beyond the scope of this manual.
This manual may not be edited or reproduced in either part or whole without permission.  A user manual is not provided as part of the product package.
Visit our web site (www.autonics.com) to download a copy.
The manual's content may vary depending on changes to the product's software and other
unforeseen developments within Autonics, and is subject to change without prior notice. Upgrade notice is provided through out homepage.
We contrived to describe this manual more easily and correctly. However, if there are any
corrections or questions, please notify us these on our homepage.
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Symbol
Description
User Manual Symbols
Supplementary information for a particular feature.
Failure to follow instructions can result in serious injury or death.
Failure to follow instructions can lead to a minor injury or product damage.
An example of the concerned feature's use.
1
Annotation mark.
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1 Product Introduction
Safety Precautions
Following these safety precautions will ensure the safe and proper use of the product and
help prevent accidents, as well as minimizing possible hazards.
Safety precautions are categorized as Warnings and Cautions, as defined below:
Warning
Caution
Failure to follow the instructions may lead to a serious injury or accident.
Failure to follow the instructions may lead to a minor injury or accident.
Fail-safe device must be installed when using the unit with machinery that may cause
serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.) Failure to follow this instruction may result in personal injury, fire, or economic loss.
The unit must be installed on a device panel before use.
Failure to follow this instruction may result in electric shock.
Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in electric shock.
Check the terminal numbers before connecting the power source.
Failure to follow this instruction may result in fire.
Do not disassemble or modify the unit. Please contact us if necessary.
Failure to follow this instruction may result in electric shock or fire.
Do not use the unit outdoors.
Failure to follow this instruction may result in shortening the life cycle of the unit, or electric shock.
2
When connecting the power input and relay output cables, use AWG20 (0.05mm
) cables
and make sure to tighten the terminal screw bolt above 0.74N.m to 0.90N.m. Failure to follow this instruction may result in fire due to contact failure.
Use the unit within the rated specifications.
Failure to follow this instruction may result in shortening the life cycle of the unit, or fire.
Do not use loads beyond the rated switching capacity of the relay contact.
Failure to follow this instruction may result in insulation failure, contact melt, contact failure, relay broken, or fire.
Do not use water or oil-based detergent when cleaning the unit. Use dry cloth to clean the
unit. Failure to follow this instruction may result in electric shock or fire.
Do not use the unit where flammable or explosive gas, humidity, direct sunlight, radiant heat,
vibration, or impact may be present. Failure to follow this instruction may result in fire or explosion.
6 © Copyright Reserved Autonics Co., Ltd.
1 Product Introduction
Keep dust and wire residue from flowing into the unit.
Failure to follow this instruction may result in fire or product damage.
Check the polarity of the measurement input contact before wiring the temperature sensor.
Failure to follow this instruction may result in fire or explosion.
For installing the unit with reinforced insulation, use the power supply unit which basic level
is ensured.
The above specifications are subject to change and some models may be discontinued without notice.
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1 Product Introduction
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1 Product Introduction
Table of Contents
Preface ................................................................................................................................. 3
User Manual Guide ................................................................................................................ 4
User Manual Symbols ............................................................................................................ 5
Safety Precautions ................................................................................................................. 6
Table of Contents ................................................................................................................... 9
1 Product Introduction................................................................................. 13
1.1 Features .................................................................................................................. 13
1.2 Components and Accessories ................................................................................. 14
1.3 Ordering information ............................................................................................... 20
1.4 Parts descriptions .................................................................................................... 22
2 Specifications ............................................................................................ 25
3 Dimensions ................................................................................................ 27
4 Connections .............................................................................................. 33
4.1 Precautions for wiring .............................................................................................. 35
4.1.1 Sensor connection ..................................................................................... 35
4.1.2 Communication connection ........................................................................ 35
5 Preparation and Startup ........................................................................... 37
5.1 Initial display when power ON ................................................................................. 37
5.2 Basic controls .......................................................................................................... 38
5.2.1 Parameter setting sequence ...................................................................... 38
5.2.2 Set value (SV) setting ................................................................................ 38
5.2.3 MV monitoring and manual control ............................................................ 39
5.3 Parameter group ..................................................................................................... 41
5.4 Parameter groups .................................................................................................... 44
5.4.1 Parameter 1 group [PAR1] ......................................................................... 44
5.4.2 Parameter 2 group [PAR2] ......................................................................... 45
5.4.3 Parameter 3 group [PAR3] ......................................................................... 47
5.4.4 Parameter 4 group [PAR4] ......................................................................... 49
5.4.5 Parameter 5 group [PAR5] ......................................................................... 52
6 Parameter Settings and Functions .......................................................... 55
6.1 Input ........................................................................................................................ 55
6.1.1 Input types and temperature ranges .......................................................... 55
6.1.2 Input type [PAR3 IN-T] .......................................................................... 56
6.1.3 Sensor temperature unit [PAR3 UNIT] ................................................... 56
6.1.4 Analog input/scale value ............................................................................ 57
6.1.5 Input correction [PAR3 IN-B]................................................................. 59
6.1.6 Input digital filter [PAR3 MAvF] ............................................................... 59
6.1.7 High/Low-limit value of setting value(SV) [PAR3 H-SV/ L-SV] ............. 60
6.2 Control output .......................................................................................................... 61
6.2.1 Control output mode [PAR3 O-FT] ......................................................... 61
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1 Product Introduction
6.2.2 MV High/Low-limit value settings [PAR2 H-MV / L-MV] ......................... 66
6.2.3 Ramp settings [PAR2 RAMU/ RAMD/ rUNT] ............................................ 67
6.2.4 Auto/Manual control settings ...................................................................... 69
6.2.5 Output settings ........................................................................................... 72
6.3 Temperature control ................................................................................................ 73
6.3.1 Temperature control mode [PAR3 C-MD] ............................................... 73
6.3.2 ON/OFF control [PAR3 C-MD ONOF] .................................................. 74
6.3.3 PID control [PAR3 C-MD PID] ............................................................ 75
6.3.4 Auto-tuning ................................................................................................. 77
6.4 Alarm output ............................................................................................................ 79
6.4.1 Alarm operation [PAR4 AL-1/AL-2/AL-3] ............................................ 79
6.4.2 Alarm output options [PAR4 AL!T/AL@T] .............................................. 81
6.4.3 Alarm SV settings [PAR1 AL!L/AL!H/AL@L/AL@H/AL#L/AL#H] .......... 82
6.4.4 Alarm output hysteresis [PAR4 A!HY/A@HY/A#HY] ............................... 82
6.4.5 Alarm N.O./N.C. [PAR4 A!N/A@N/A#N] .................................................. 83
6.4.6 Alarm output delay settings
[PAR4 A!ON / A!OF/ A@ON / A@OF/ A#ON / A#OF] .................................. 84
6.4.7 Loop break alarm(LBA) [PAR4 AL-1/AL-2/AL-3 LBA] .................... 85
6.4.8 Sensor break alarm [PAR4 AL-1/AL-2/AL-3 SBA] .......................... 87
6.4.9 Heater burnout alarm [PAR4 AL-1/AL-2/AL-3 HBA] ....................... 88
6.4.10 Alarm output deactivation [PAR5 DI-K AlRE] .................................... 89
6.4.11 Alarm output examples ............................................................................... 90
6.5 Analog transmission ................................................................................................ 93
6.5.1 Analog transmission output value settings [PAR4 AoM1/ AoM2] ............ 93
6.5.2 Transmission output high/low-limit value settings
[PAR4 FsL1/ FsH1 FsL2/ FsH2] .......................................................... 93
6.6 Communication settings .......................................................................................... 95
6.6.1 Unit address settings [PAR4 ADRS] ........................................................ 95
6.6.2 BPS (bits per second) settings [PAR4 BPS] ........................................... 95
6.6.3 Communication parity bit [PAR4 PRTY] .................................................. 96
6.6.4 Communication stop bit settings [PAR4 STP] ......................................... 96
6.6.5 Response wait time settings [PAR4RSwT].............................................. 96
6.6.6 Enable/Disable communication write[PAR4COMW] ................................. 97
6.6.7 USB to Serial communication connection .................................................. 97
6.7 Additional features ................................................................................................... 98
6.7.1 Monitoring ................................................................................................... 98
6.7.2 RUN/STOP [PAR1 R-S] ......................................................................... 99
6.7.3 Multi SV .................................................................................................... 100
6.7.4 Digital input ............................................................................................... 101
6.7.5 Error .......................................................................................................... 103
6.7.6 User level setting [PAR5 USER] ............................................................ 104
6.7.7 Lock settings ............................................................................................ 104
6.7.8 Parameter reset [INIT] ........................................................................... 105
6.7.9 Password settings [PAR5 PWD]............................................................. 105
7 Setting group parameter description .................................................... 107
7.1 Setting group [ SV ] ............................................................................................... 107
7.2 MV monitoring/manual control setting group [ MV ] ............................................... 107
7.3 Parameter 1 setting group [ PAR1 ]....................................................................... 108
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1 Product Introduction
7.4 Parameter 2 setting group [PAR2 ] ....................................................................... 109
7.5 Parameter 3 setting group [ PAR3 ] ....................................................................... 111
7.6 Parameter 4 setting group [ PAR4 ] ...................................................................... 113
7.7 Parameter 5 setting group [ PAR5 ] ...................................................................... 115
7.8 Password entry parameter .................................................................................... 116
7.9 Parameter change reset parameters .................................................................... 116
8 DAQMaster .............................................................................................. 117
8.1 Overview ............................................................................................................... 117
8.2 Major features ....................................................................................................... 118
8.3 Special feature for TK Series ................................................................................ 120
8.3.1 Parameter mask ....................................................................................... 120
8.3.2 User parameter group [PARU] .................................................................. 122
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1 Product Introduction
12 © Copyright Reserved Autonics Co., Ltd.
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1 Product Introduction

1.1 Features

TK Series – standard PID temperature controller – realizes more powerful control with super high-speed sampling cycles of 50 ms and ±0.3% display accuracy. It supports diverse control
modes including heating & cooling simultaneous control, and automatic/manual control and communication functions. In addition, TK Series covers all necessary features for high performance temperature controllers – that is, diverse input sensor support, multi SV setting, SSR drive output + current output, high resolution display and compact size.
Improves convenience for parameter setting (using DAQMaster)
Parameter mask
To hide parameters which are not unnecessary or not used frequently
User parameter group
To group parameters which are used frequently as one group for more convenient setting
Super high-speed sampling cycle (10 times faster compared to existing models);
50 ms sampling cycle and ±0.3% display accuracy
Improved visibility with wide display and high luminance LED
High performance control with heating & cooling control and automatic/manual control
modes
Communication function supported: RS485 (Modbus RTU type)
PC parameter setting (USB and RS 485 communication)
Free download comprehensive device management program (DAQMaster)
Communication converter, sold separately : SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter),
SCM-US48I (USB to RS485 converter), SCM-38I (RS232C to RS485 converter), SCM-US (USB to serial converter)
Current output or SSR drive output selectable
ON/OFF, Cycle, Phase control by SSRP function
Heater burn-out alarm (CT input) (except TK4SP)
CT, sold separately: CSTC-E80LN, CSTC-E200LN, CSTS-E80PP
Multi SV setting function (Max. 4 ) – selectable via digital input terminals
Space saving mounting possible with compact design ; downsized by 38% (depth-based)
Multi-input/multi-range
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1 Product Introduction

1.2 Components and Accessories

(1) Components
Make sure all of the above components are included with your product package before use. If a component is missing or damaged, please contact Autonics or your distributor. Visit www.autonics.com to download a copy of the user manual.
(2) Sold separately
Terminal cover (unit: mm)
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1 Product Introduction
Socket (for TK4SP) (unit: mm)
PG-11 PS-11(N)
(unit: mm)
Communication converter
SCM-WF48 (Wi-Fi to RS485·USB wireless communication converter)
(unit: mm)
SCM-US48I (USB to RS485 converter)
SCM-38I (RS232C to RS485 converter)
SCM-US (USB to Serial converter)
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1 Product Introduction
Current transformer(CT)
CSTC-E80LN
Max. load current: 80A (50/60Hz)
Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31 ±10%
(unit: mm)
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1 Product Introduction
CSTC-E200LN
Max. load current: 200A (50/60Hz)
Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 20±10%
(unit: mm)
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1 Product Introduction
CSTS-E80PP
Max. load current: 80A (50/60Hz)
Max. load current for TK4 Series is 50A.
Current ratio: 1/1000
Wire wounded resistance: 31 ±10%
(unit: mm)
For using CT, do not supply first part current when opening CT output. It occurs high voltage at CT output part.
Using current of above CTs are same as 50A. But be sure that inner hole sizes are different. Select it properly for the environment.
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1 Product Introduction
Display unit
DS/DA-T Series (RS485 communication input type display unit)
Connect RS485 communication input type display unit (DS/DA-T Series) and TK Series, the display unit displays present value of the device without PC/PLC.
Images of components and accessories may differ from actual products.
For detailed information about any of the above products, please refer to the concerned product's user manual.
Visit our website (www.autonics.com) to download copies of the user manuals.
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1 Product Introduction
Category
Description
Standard: Alarm output 1+RS485com. output

1.3 Ordering information

TK 4 S - 1 4 R R
② ③ ④ ⑤ ⑥ ⑦
Item
Digit
Size
Input/Output
Option
1
Power Supply
OUT1 Control
Output
2
OUT2 Control
3
Output
TK Temperature/Process controller
4 9999(4digit)
N
SP
DIN W48×H24mm
DIN W48×H48mm (11 pin plug type
9
)
S DIN W48×H48mm (terminal block type)
M DIN W72×H72mm
W DIN W96×H48mm
H DIN W48×H96mm
L DIN W96×H96mm
6,
1
Standard: Alarm output 1+CT input
Heating&Cooling: Alarm output 2
7
2 Standard: Alarm output 1+Alarm output 2
N
D Standard: Alarm output 1+Digital input(DI-1, DI-2)
R
T
S
1 Alarm output 1
P
Standard: Alarm output 1+Digital input, Heating&Cooling: Trans. output
Heating&Cooling: RS485com. output
1 Alarm output 1
2 Alarm output 1+Alarm output 2
S
R Alarm output 1+Trans. output
M
T Alarm output 1+RS485com. output
W
A Alarm output 1+Alarm output 2+Trans. output
H L
2
B
D
5
Alarm output 1+Alarm output 2+ RS485 com. output
Alarm output 1+Alarm output 2+Digital input(DI-1, DI-2)
24VAC 50/60Hz, 24-48VDC
4 100 to 240VAC, 50/60Hz
R Relay output
4
S
SSR drive output(standard ON/OFF, cycle, phase control)
C Current output or SSR drive output selectable
None
Standard
Heating & Cooling
N
Select in case of standard control (heating or cooling)
R Relay output
C Current output or SSR drive output selectable
8
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1 Product Introduction
※1. In case of TK4N/SP Series, option control output selection and digital input will be
limited due to number of terminals.
※2. “S” represents SSR drive output support models which SSRP function (standard
ON/OFF, cycle, phase)control are available. “C” represents selectable current and
SSR drive output support models.
※3. Select “R” or “C” type in case of using heating & cooling control. “N” type in case fo
using standard control.
※4. Does not support in AC/DC voltage type model.
※5. Does not support in TK4N.
※6. The CT input model of TK4N is selectable only for standard model which has alarm 1.
※7. The Heaing & Cooling model of TK4N-1□□□ has only alarm output 2.
※8. Only for TK4S-D□□□, OUT2 output terminal is used as DI-2 input terminal.
※9. 11Pin socket(PG-11, PS-11(N)): Sold separately
CT (Current Transformer) input is supported by all models.
However, TK4SP (11 pin plug type) does not support CT input due to its limited number of terminal blocks.
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1 Product Introduction

1.4 Parts descriptions

Measured value(PV) display part:
RUN mode: It displays currently measured value (PV). Setting mode: It displays the parameter.
Set value (SV) display part:
RUN mode: It displays the set value (SV). Setting mode: It displays the set value of the parameter.
Unit(//%) indicator: It displays the unit set at display unit [UNT] in parameter 3 group.
(TK4N Seires does not support ‘%’ unit.)
Manual control indicator: It turns ON during manual controlling.
Multi SV indicator: One of SV1 to 3 indicator will be ON in case of selecting multi SV
function.
Auto tuning indicator: It flashes by 1 sec. when executing auto tuning.
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1 Product Introduction
Alarm output (AL1, AL2) indicator: It turns ON when the alarm output is ON.
Control output (OUT1, OUT2) indicator: It turns ON when the control output is ON.
During cycle/phase controlling in SSRP function model (TK4□-□4S□)type, when MV is over 5.0%, it turns ON.
To use current ouput, when MV is 0.0% in manual control, it turns OFF. Otherwise, it always turns ON. When MV is over 3.0% in auto control, it turns ON and when MV is
below 2.0%, it turns OFF.
key: It is used when switching auto control to manual control.
TK4N/S/SP do not have the key. The key operates switching
simultaneously.
key: It is used when entering parameter group, returning to RUN mode, moving
parameter, saving the set value.
key: It is used when entering the set value changing mode and moving or
changing up/down digit.
Digital input key: When pressing the keys for 3 sec. at the same time, it operates
the function (RUN/STOP, alarm clear,auto tuning) set at digital input key [DI-K] in parameter 5 group.
PC loader port: It is the PC loader port for serial communication to set parameter and
monitoring by DAQMaster installed in PC. Use this for connecting SCM-US(USB to Serial converter, sold separately).
Input selection switch: Used when switching sensor (TC, RTD) input analog input(mV,
V, mA) (only the previous models)
7-Segment Display Characters
A B C D E F G H I J K L M
A B C D E F G H I J K L M
N O P Q R S T U V W X Y Z
N O P Q R S T U V W X Y Z
0 1 2 3 4 5 6 7 8 9 0 ` /
0 1 2 3 4 5 6 7 8 9 0 -1 /
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1 Product Introduction
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2 Specifications
Series
TK4N
TK4SP
TK4S
TK4M
TK4W
TK4H
TK4L

2 Specifications

Power supply
AC voltage
AC/DC voltage -
100-240VAC, 50/60Hz
24VACᜠ 50/60Hz, 24-48VDC
Allowable voltage range ±10% of rated voltage
Power consu mption
AC voltage Max. 6VA Max. 8VA
AC/DC voltage -
Max. 8VA(24VAC50/60Hz), Max. 5W(24-48VDCᜡ)
Display method 7 segment (PV: red, SV: green), all other displays (green, yellow, red) LED
Character size
Input type
PV(W×H)
SV(W×H)
RTD
4.5 × 7.2 mm
3.5 × 5.8 mm
7.0×14.0mm
5.0×10.0mm
JPt 100, DPt 100, DPt 50, Cu 100, Cu 50, and Nikel 120 (6 types)
TC K, J, E, T, L, N, U, R, S, B, C, G, and PLII (13 types)
Analog
RTD
Voltage: 0-100mV, 0-5V, 1-5V, and 0-10V (4 types) Current: 0-20mA and 4-20mA (2 types)
At room temperature (23℃ ± 5℃): (PV ± 0.3% or ± 1℃, select the higher one) ± 1 digit
9.5×20.0 mm
7.5×15.0 mm
8.5×17.0 mm
6.0×12.0 mm
7.0×14.6 mm
6.0×12.0 mm
Out of room temperature ranges: (PV ± 0.5% or ± 2, select the higher one) ± 1 digit
Display
TC
accuracy
Analog
In case of TK4SP Series, ±1 will be added.
At room temperature (23℃ ± 5℃): ± 0.3% F.S. ± 1 digit
Out of room temperature ranges: ± 0.5% F.S. ± 1 digit
CT Input ± 5% F.S. ± 1 digit
OUT1, OUT2: 250VACᜠ 3A 1a
Max.11VDCᜡ ± 2V 20mA
DC4-20mA or DC0-20mA selectable (resistance load max. 500Ω)
Control output
Relay
SSR
Current
11.0×22.0 mm
7.0×14.0 mm
1
Alarm output
Option output
Option input
Relay
Transmissio n output
Comm. RS485 Communication Output (Modbus RTU)
CT
Digital input
AL1, AL2 Relay: 250VACᜠ 3A 1a (TK4N AL2: 250VACᜠ 0.5A 1a (max. 125VA), TK4SP has only AL1)
DC4-20mA (resistance load max. 500, output accuracy: ±0.3% F.S)
0.0-50.0A (primary heater current reading range) CT Ratio is 1/1000 (except TK4SP)
Contact input - ON: Max. 2kΩ, OFF: Min. 90kΩ
Non-Contact input - ON: Residual voltage max. 1.0VDCᜡ, OFF: Leakage current min. 0.1mA
Leakage current: Approx. 0.5mA per input
TK4S/M: 1 (TK4S-D□□□: 2, TK4SP: None), TK4N/H/W/L: 2 (except TK4SP)
Heating &
Control type
cooling
Heating or
ON/OFF, P, PI, PD, PID control mode
Cooling
Hysteresis
RTD/ Thermocouples: 1 to 100/ (0.1 to 100.0/) variable
Analog: 1 to 100 digit
Proportional band (P)
0.1 to 999.9℃/℉ (0.1 to 999.9%)
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2 Specifications
Manual reset value
0.0 to 100.0%
Ambient
Integral time (I) 0 to 9999sec.
Derivative time (D) 0 to 9999sec.
Control period (T)
Relay output, SSR drive output: 0.1 to 120.0 sec. Current output+SSR drive output: 1.0 to 120.0 sec.
Sampling period 50 ms
Dielectric strength 2,000 VAC 50/60 Hz for 1 min. (between power source terminal and input terminal)
Vibration resistance
Relay
Mechanical
life cycle
Electrical
0.75mm amplitude at frequency of 5 to 55 Hz (for 1 min.) in each of X, Y, Z directions for 2 hours
OUT1/OUT2: Min. 5,000,000 operations AL1/2: Min. 20,000,000 operations (TK4H/W/L: Min. 5,000,000 operations)
OUT1/OUT2: Min. 200,000 operations AL1/2: Min. 100,000 operations(TK4H/W/L: Min. 200,000 operations)
Insulation resistance Min. 100MΩ (at 500VDC megger)
Noise resistance
Square shaped noise by noise simulator (pulse width 1 ) ±2 kV R-phase, S-phase
Memory retention Approx. 10 years (non-volatile semiconductor memory type)
Environ
-ment
Ambient temp.
humi.
-10 to 50, Storage: -20 to 60
35 to 85% RH, Storage: 35 to 85% RH
Protection IP65 (front panel) TK4SP: IP50 (front panel)
Insulation type
Double insulation or reinforced insulation (mark: , dielectric strength between the measuring input part and the power part: 2kV)
Approval
Weight
Approx.
2
140 g (Approx. 70 g)
Approx. 130 g (Approx. 85 g)
Approx. 150 g (Approx. 105 g)
Approx. 210 g
(Approx. 140 g)
Approx. 211 g (Approx. 141 g)
Approx. 249 g (Approx. 198 g)
※1. At room Temperature range(23℃ ± 5℃)
TC K, J, T, N, E type , below -100℃ / TC L, U, PLⅡ, RTD Cu50
Ω, DPt50Ω:
(PV ±0.3% or ±2℃, select the higher one) ± 1digit
TC C, G, R, S type bellow 200℃: (PV ±0.3% or ±3℃, select the higher one)
± 1 digit
TC B type, below 400℃: There is no accuracy standard.
Out of room temperature range
RTD Cu50
Ω, DPt50Ω: (PV ±0.5% or ±3℃, select the higher one) ±1digit
TC R, S, B, C, G type: (PV ±0.5% or ±5℃, select the higher one) ±1digit
Others, Below -100, Within ±5℃
In case of TK4SP Series, ±1℃ will be added to the degree standard.
26 © Copyright Reserved Autonics Co., Ltd.
※2. The weight is with packaging and the weight in parentheses is only unit weight.
Environment resistance is rated at no freezing or condensation.
3 Dimensions

3 Dimensions

(1) TK4N Series
(2) TK4S Series
(unit: mm)
(3) TK4SP Series
(4) TK4M Series
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3 Dimensions
(5) TK4H Series
(6) TK4W Series
(7) TK4L Series
28 © Copyright Reserved Autonics Co., Ltd.
3 Dimensions
(8) Bracket
TK4N Series
TK4S, TK4SP Series
TK4M/W/H/L Series
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3 Dimensions
(9) Terminal cover (sold separately)
TK4N COVER (48×24mm)
TK4N COVER is accessory.
RSA-COVER (48×48mm)
RMA-COVER (72×72mm)
RHA-COVER (48×96mm, 96×48mm)
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3 Dimensions
TK4N
TK4S/SP
Other Series
(10) Panel cut-out
Installation
Insert the unit into a panel fasten the bolt with a (+) driver.
Insert the unit into a panel fasten the bracket by pushing with tools with a (-) driver.
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3 Dimensions
32 © Copyright Reserved Autonics Co., Ltd.
4 Connections

4 Connections

Be sure that the polarity for input connectiong a temperature sensor or analog input. Standard model has shaded terminals only.
When the operation mode of heating&cooling OUT2 relay output model is heating or cooling control, the OUT2 is usable as alarm output 3(except TK4N).
When the operation mode of heating & cooling OUT2 current model is heating or cooling control, the OUT2 is usable as transmisstion output 2.
(1) TK4N Series
(2) TK4S Series
Features one digital input terminal (DI-1) due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
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4 Connections
(3) TK4SP Series
Does not feature any digital input terminal due to limited number of terminal blocks. 11Pin Socket(PG-11, PS-11): Sold separately
(4) TK4M Series
Features one digital input terminal (DI-1) due to limited number of terminal blocks. Supports two multi SVs (SV1 and SV2) only.
(5) TK4W, TK4H, TK4L Series
Digital input is not electrically insulated from internal circuits, so it sholud be insulated when
connecting other circuits. (photocoupler, relay, independent switch)
34 © Copyright Reserved Autonics Co., Ltd.
4 Connections

4.1 Precautions for wiring

Mixing up the input terminals with output terminals and vice versa can lead to product
damage.
Use only sensors supported by the product.
Make sure to connect rated SSRs or loads to the output terminals. Make sure to connect
communication cable with correct communication terminals (A, B).
Make sure to observe correct polarity of power source terminals. (+ and -).
Make sure to connect correct polarity of temperature sensor and analog input.

4.1.1 Sensor connection

Compensation Wire Connection
For thermocouple sensors, use compensation wire of the same specification as input sensors. Using an extension wire of different specifications and/or material will increase inaccuracy of temperature sensing. It is recommended to choose high performance compensation wire for more reliable sensing.
Measurement Error
Do not mix up the direction of the input sensor connector.
Carefully adjust both load and sensor positions.
Make sure the sensor is securely attached to the input connector.
AC Power Cable and Wiring
Do not put the sensor lines in close proximity of the AC power lines.

4.1.2 Communication connection

Do not tie together with the AC power line and communication line. Only use twisted pair wires for the communication lines. Do not allow the communication line to exceed 800m in length.
For further details, please refer to ‘6.6 Communication ’.
© Copyright Reserved Autonics Co., Ltd. 35
4 Connections
36 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
twice
Standard: Alarm output1+Digital input(DI-1, DI-2) Heating & Cooling: Digital input (DI-1, DI-2)
Standard: Alarm output1+Trans. output Heating & Cooling: Trans. output
Standard: Alarm output1+RS485 com. output Heating & Cooling: RS485 comm. output
Alarm output1+ Trans. output
Alarm output1+RS485 com. output
Power supply
SSR drive output (standard ON/OFF, cycle, phase control)
Current + SSR drive output

5 Preparation and Startup

5.1 Initial display when power ON

When power is supplied, whole display parts flash for 1 sec. Afterwards, model name and input sensor type will be flash twice and then in enters into RUN mode.
Whole display part Model type display
SV display part Display type Type
1, 2, D, R, T TK4N
Option Input/ Output
1, 2, R, T, A,
B, D
TK4S/SP/
M/W/H/L
Input type display
Standard: Alarm output1+CT input
1
Heating & Cooling: Alarm output2
2 Standard: Alarm output1+Alarm output2
D
R
T
1 Alarm output1
2 Alarm output1+Alarm output2
R
T
A Alarm output1/2+ Trans. output
RUN mode
4
R, S, C
N, R, C
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OUT1 control output
OUT2 control output
B Alarm output1/2+RS485 com. output
D Alarm output1/2+ Digital input(DI-1, DI-2)
100-240VAC 50/60Hz
R Relay contact
S
C
N None
R Relay contact
C Current + SSR drive output
5 Preparation and Startup

5.2 Basic controls

5.2.1 Parameter setting sequence

Parameters of each group are connected each other. Therefore, follow the below parameter order.
Parameter 3 Group [PAR3] Parameter 4 Group [PAR4] Parameter 5 Group [PAR5]
Parameter 2 Group [PAR2] Parameter 1 Group [PAR1] → SV Setting [SV]
Changing Parameter 3 Group's parameters can sometimes reset other associated parameters. Always make sure to check if such parameters have been affected.

5.2.2 Set value (SV) setting

Press any key among , , in RUN mode to enter SV setting mode. Last digit (10
Press the key to move digit.
0
101 102 103 100)
(10
Press the , keys to raise or lower the set value.
0
digit) on SV display part flashes.
Press the key to save the set value. If there is no additional key operations in 3 sec., the changed SV is automatically saved.
38 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup

5.2.3 MV monitoring and manual control

While in RUN mode, press the key to commence manual control. The SV display will
then show H (heating control) or C (cooling control) and simultaneously display the MV to indicate commencement of MV monitoring.
If the , , or is pressed while MV monitoring is in progress, the MAN indicator
will turn on and the last digit will start to flash to indicate activation of manual control.
0
Press the key to change the flashing digit (10
101 102 103 100).
Select the digit and configure the desired MV value using the , keys.
To end manual control, press the key. The MAN indicator will turn off, and the system
will revert to auto control mode.
While in heating & cooling control mode, set the manual heating MV and then press the
key to see C (cooling control) and the current cooling MV value on the SV display
indicating commencement of cooling MV monitoring.
If the , , or is pressed while MV monitoring is in progress, the MAN indicator
turns on and the last digit starts to flash to indicate activation of manual control.
0
Press the key to change the flashing digit (10
101 102 103 100).
Select the digit and configure desired cooling MV value using the , keys.
To end manual control, press the key. The MAN indicator will turn off, and the system
will revert to auto control mode.
While in standard control mode (heating control or cooling control), pressing the key
once from the MV monitoring stage, or any other stage, will revert the system to auto control mode.
During heating & cooling control mode, pressing the key once from the MV
monitoring stage, or any other stage, will skip the system to the cooling MV monitoring stage.
© Copyright Reserved Autonics Co., Ltd. 39
5 Preparation and Startup
Control status
MV
Monitoring
AUTO
Not changed
MANUAL
Changeable
For heating & cooling control, the system reverts to auto control after going through heating monitoring, manual heating control, cooling monitoring, and manual cooling control stages in sequence.
Heating MV remains in effect during cooling monitoring and manual cooling control.
When setting ditial input function as AUTO/MANUAL, MV monitoring and control status
Avaliable
TK4N/S/SP model’s the key alternates the ke y.
40 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup

5.3 Parameter group

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5 Preparation and Startup
42 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
※1.
parameter will be displayed only when password is set. It is not displayed when
PASS
purchasing the unit since default password is set to
0000
.
If password is not valid, the screen will be shifted to password code required window.
Press any key among to return to password entering window. Press
key to return to RUN mode.
In case you forget password, contact Autonics after checking password code.
※2. TK4N/4S/4SP do not have key. The key replaces key.
※3. It is displayed when setting user parameter group in the comprehensive device
management program (DAQMaster).
Hold the key over 2 sec in RUN mode to enter into setting mode.
Hold the key for 1.5 sec while in setting mode to move to other parameter group.
Hold the key over 3 sec while in setting mode to return to RUN mode.
Press the key at the last parameter of each parameter, it moves to that parameter
name. You can move to other groups.
If there is no additional key operation within 30 sec after entering into setting mode, it will be
automatically returned to RUN mode and previous setting value will be remained
The shaded parameters are displayed in common.
The others may not be displayed by the specifications of the product, other parameter’s setting, or parameter mask setting.
© Copyright Reserved Autonics Co., Ltd. 43
5 Preparation and Startup

5.4 Parameter groups

5.4.1 Parameter 1 group [PAR1]

44 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup

5.4.2 Parameter 2 group [PAR2]

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5 Preparation and Startup
46 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup

5.4.3 Parameter 3 group [PAR3]

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5 Preparation and Startup
OUT1, OUT2 output:
In case that OUT1, OUT2 output is relay output type
: OUT1
, O!SR, O!MA, OUT2, O@SR, O@MA parameters are not displayed.
In case that OUT1,OUT2 output is current + SSR drive output type, when OUT1,OUT2
output is set to SSR : Output method of O!SR
, O@SR is held in STND and parameter is not displayed.
In case that OUT1, output is SSR drive output model of SSRP function and OUT2 output is
current + SSR drive output
OUT1, O!MA are not displayed.
-
- O!SR can set to STND
, CYCL, PHAS
-When O@SR is set to SSR it is held in STND and parameter is not displayed.
48 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup

5.4.4 Parameter 4 group [PAR4]

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5 Preparation and Startup
50 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
© Copyright Reserved Autonics Co., Ltd. 51
5 Preparation and Startup

5.4.5 Parameter 5 group [PAR5]

52 © Copyright Reserved Autonics Co., Ltd.
5 Preparation and Startup
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5 Preparation and Startup
54 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Temperature range
Temperature range

6 Parameter Settings and Functions

6.1 Input

6.1.1 Input types and temperature ranges

Input types Display
1 KCaH -200 to 1350 -328 to 2463
K (CA)
0.1 KCaL -199.9 to 999.9 -199.9 to 999.9
1 JIcH -200 to 800 -328 to 1472
J (IC)
0.1 JIcL -199.9 to 800.0 -199.9 to 999.9
1 ECrH -200 to 800 -328 to 1472
E (CR)
0.1 ECrL -199.9 to 800.0 -199.9 to 999.9
1 TCcH -200 to 400 -328 to 752
T (CC)
0.1 TCcL -199.9 to 400.0 -199.9 to 752.0
B (PR) 1 B PR 0 to 1800 32 to 3272 Thermoc ouple (TC)
R (PR) 1 R PR 0 to 1750 32 to 3182
S (PR) 1 S PR 0 to 1750 32 to 3182
N (NN) 1 N NN -200 to 1300 -328 to 2372
1
C (TT)
G (TT)
2
1 C TT 0 to 2300 32 to 4172
1 G TT 0 to 2300 32 to 4172
(℃)
(℉)
1 LIcH -200 to 900 -328 to 1652
L (IC)
0.1 LIcL -199.9 to 900.0 -199.9 to 999.9
1 UCcH -200 to 400 -328 to 752
U (CC)
0.1 UCcL -199.9 to 400.0 -199.9 to 752,0
Platinel II 1 PLII 0 to 1390 32 to 2534
Cu 50
Cu 100
JPt 100
RTD
© Copyright Reserved Autonics Co., Ltd. 55
JPt 100
DPt 50
DPt 100
DPt 100
0.1 CU 5 -199.9 to 200.0 -199.9 to 392.0
0.1 CU10 -199.9 to 200.0 -199.9 to 392.0
1 JPtH -200 to 650 -328 to 1202
0.1 JPtL -199.9 to 650.0 -199.9 to 999.9
0.1 DPt5 -199.9 to 600.0 -199.9 to 999.9
1 DPtH -200 to 650 -328 to 1202
0.1 DPtL -199.9 to 650.0 -199.9 to 999.9
6 Parameter Settings and Functions
Temperature range
Temperature range Setting
group
Factory default
Refer to 6.1.1. Input types and temperature
Setting group
Factory default
Input types Display
Nickel 120
Voltage
Analog
Current
1 NI12 -80 to 200 -112 to 392
0 to 10V AV1
0 to 5V AV2
1 to 5V AV3
0 to 100mV AMV1
0 to 20mA AMA1
4 to 20mA AMA2
(℃)
-1999 to 9999 (Display point will be changed according to decimal point position)
(℉)
※1. C (TT): Same temperature sensor as former W5 (TT).
※2. G(TT): Same temperature sensor as former W (TT).
Temperature sensors are to convert subject temperature to electrical signals for the temperature controller allowing it to control output.
SV (Setting Value) can only be set within the input range and do not set over the input range.

6.1.2 Input type [PAR3 IN-T]

This product supports multiple input types, making it possible for the user to choose from thermocouples, resistors, and analog voltage/current.
If you change the input specification, the SV's upper/low-limits are automatically set to the new specification's max/min values for temperature sensors. As for analog inputs, analog upper/lower input values are set to the max/min temperature range and the SV upper/low-limits set to upper/lower scale values. Therefore, you need to reconfigure the settings.
Parameter Setting range
PAR3 IN-T

6.1.3 Sensor temperature unit [PAR3 UNIT]

When selecting the input temperature sensor, you can set the desired units (, ) of temperature/scale value to be displayed.
Parameter Setting range
PAR3 UNIT ?C / ?F ?C -
This parameter will not be displayed if analog input has been selected.
Unit
KCaH -
Unit
56 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
No.
PV
Display
Setting group
Factory default
Setting group
Factory default

6.1.4 Analog input/scale value

With analog input selected, you can set the analog input range (high/low limit input values) and the display scale (high/low limit scale values) within the designated input range.
The decimal point positions remain fixed when configuring the high/low limit input values. You can change the input values at AV1: 00.00, AV2/AV3: 0.000, AMV1: 000.0, AMA1/ AMA2: 00.00 decimal points.
If the upper and lower limit scale settings are identical, ERRflashes twice and setting mode is displayed.
For analog input, ±5% of the set high/low limit input value is extended. Analog output is also
extended compairing input value. (For temperature sensor input, ±5% extension is applied within the temperature range.)
±5% section
±5 to 10% section
Over ±10% section
Flashes PV
Flashes HHHH or LLLL
Flashes OPEN
This parameter is not displayed for temperature sensor input.
6.1.4.1 Low-limit input value [PAR3 L-RG]
You can set the low limit input values for actual use within the analog input range.
Parameter Setting range
PAR3 L-RG
Minimum temperature range to high-limit input value [H-RG] - F. S . 10%
6.1.4.2 High-limit input value [PAR3 H -RG]
You can set high limit input values for actual use within the analog input range.
Parameter Setting range
PAR3 H-RG
Low-limit input value [L-RG] + F.S. 10% to maximum temperature range
Unit
0)00 -
Unit
1)00 -
© Copyright Reserved Autonics Co., Ltd. 57
6 Parameter Settings and Functions
Setting group
Factory default
PAR3
DOT
0 / )0/ )00 / )000
)0
-
Setting group
Factory default
PAR3
L-SC
`999 to 9999
00)0
-
Setting group
Factory default
PAR3
H-SC
`999 to 9999
10)0
-
Setting group
Factory default
Setting
Parameter description
6.1.4.3 Scale decimal point position [PAR3 DOT]
You can set the decimal point positions for present value (PV) and set value(SV) within high and low limit scale values.
Parameter Setting range
6.1.4.4 Low-limit scale value [PAR3 L-SC]
You can set the display scales of low-limit values for analog input [L-RG]. (Based on the decimal point position setting.)
Parameter Setting range
6.1.4.5 High-limit scale value [PAR3 H-SC]
You can set the display scales of high-limit values for analog input [H-RG]. (Based on the decimal point position setting.)
Parameter Setting range
6.1.4.6 Display unit for front panel [PAR3 dUNT]
When you select an analog input type, you can set the display units.
Parameter Setting range
Unit
Unit
Unit
Unit
PAR3 dUNT ?C / ?F / ?/O / OFF ?/O -
?C
?F
?/O Sets the display unit to % and turns on the % of front unit indicator.
OFF
Sets the display unit to and turns on the ℃ of front unit indicator.
Sets the display unit to and turns on the of front unit indicator.
Sets the display unit to an undefined unit. The LED unit indicator will not turn on.
58 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Setting group
Factory default
-999 to 0999 (temperature H, analog)
`9(9 to 99(9 (temperature L)
Setting group
Factory default
to
Sec

6.1.5 Input correction [PAR3 IN-B]

This feature is used to compensate for input correction produced by thermocouples, RTDs, or analog input devices, NOT by the controller itself.
The Input correction function is mainly used when the sensor cannot be attached directly to controlled objects. It is also used to compensate for temperature variance between the sensor's installation point and the actual measuring point.
Parameter Setting range
PAR3 IN-B
If the controller displays 78when the actual temperature is 80, set the input correction [IN-
B] as ‘002’ in order to adjust the controller's display temperature to 80.
If present value after input correction is out of the input range by each input sensor, it displays ‘HHHH’ or ‘LLLL’.
Make sure that an accurate temperature variance measurement is taken before set values of input correction. An inaccurate initial measurement can lead to greater variance.
Many of today's temperature sensors are graded by their sensitivity. Since higher accuracy usually comes at a higher cost, most people tend to choose sensors with medium sensitivity. Measuring each sensor's sensitivity correction for input correction feature in order to ensure higher accuracy in temperature reading.

6.1.6 Input digital filter [PAR3 MAvF]

It is not possible to perform stable control if the present value (PV) fluctuates because of fast changes of input signal. Using the Input digital Filter function can stabilize PV to realize more reliable control.
0000
Unit
//-
Parameter Setting range
PAR3 MAvF 00)1
12)0
)1
Unit
If the input digital filter is set to 0.4 sec., digital filtering is applied to a sampling value collected over 0.4 sec. (400 ms).
When the input digital filter is used, present value (PV) can vary from the actual input value.
© Copyright Reserved Autonics Co., Ltd. 59
6 Parameter Settings and Functions
Setting group
1350(temperature)
-200(temperature)
Parameter
Parameter Description

6.1.7 High/Low-limit value of setting value(SV) [PAR3 H-SV/ L-SV]

You can limit the Set value(SV) range within the temperature range of the temperature sensor or analog input type in order to prevent the system from controlling with improper SV.
Parameter Setting range Factory default Unit
SV low-limit + 1 digit to sensor
H-SV
PAR3
L-SV
input high-limit or analog high­limit scale value
Sensor low-limit or analog low­limit scale value to SV high-limit ­1 digit
00)0(analog)
10)0(analog)
/
/
L-SV
H-SV Set value(SV) high-limit
Set value(SV) low-limit
Attempts to set the limits outside the min/max input range, or analog's high/low-limits, are not accepted. Instead, the previous settings are retained.
Set value(SV) can only be set within the SV low-limit [L-SV] and SV high-limit [H-SV] range.
SV lower-limit [L-SV] cannot exceed SV high-limit [H-SV].
60 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Setting group
Factory default
Standard model:
-
Heating/Cooling model: HEAT / COOL / H-C
H-C
-

6.2 Control output

6.2.1 Control output mode [PAR3 O-FT]

Control output modes for general temperature control include heating, cooling, and heating
& cooling.
Heating control and cooling control are mutually opposing operations with inverse outputs.
The PID time constant varies based on the controlled objects during PID control.
Parameter Set range
PAR3 O-FT
6.2.1.1 Heating control [PAR3 O-FT HEAT]
Heating control mode: the output will be provided in order to supply power to the load (heater) if present value (PV) falls below set value(SV).
6.2.1.2 Cooling control [PAR3 O-FT COOL]
Cooling control mode: the output will be provided in order to supply power to the load (cooler) if present value (PV) rises above set value(SV).
6.2.1.3 Heating & Cooling control [PAR3 O-FT H-C]
Heating & Cooling control mode: heating & cooling with a single temperature controller when it is difficult to control subject temperature with only heating or cooling.
Heating & Cooling control mode controls the object using different PID time constants for each heating & Cooling.
It is also possible to set heating & cooling control in both PID control or ON/OFF control mode. Heating/cooling output can be selected among Relay output, SSR drive output and current output depending on model types choosen according to your application environment. (Note that SSR drive output of OUT2 operates standard control.)
HEAT / COOL
Unit
HEAT
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6 Parameter Settings and Functions
Setting group
Factory default
See below.
For heating & cooling control, OUT1 control output is dedicated to heating control and OUT2 control output to cooling control.
6.2.1.3.1. Dead band/Overlap band [PAR2 DB]
In heating & cooling control, it is possible to designate a dead band between heating & cooling control bands based on set value(SV).
A dead band forms around the SV when positive (+) value is set. No control occurs in the dead band area. Therefore, heating & cooling MVs become 0.0% in the formed dead band.
An overlap band (simultaneous application of heating & cooling MVs) forms around the SV when negative (-) value is set.
Set as 0 when a dead band or an overlap band is not used.
When setting integration time, it is applied when the intengration time of heating control and cooling control is set. In case of PI-P control and P-PI control, it also operates as P-P control.
Parameter Setting range
PAR2 DB See below.
Unit
PID/PID, PID/ON-OFF, and ON-OFF/PID Control
Set range (temperature): -(proportional band) to +(proportional band) (the lower value
when using different proportional bands)
Set range (analog): -99.9 to 099.9
Factory default: 0000 (temperature H), 000.0 (temperature L, analog),
(unit: temperature /, analog % F. S. )
ON-OFF/ON-OFF Control
Set range (temperature):
-999 (overlap band) to 0000 (not used) to 0999 (dead band) (temperature H)
-199.9 (overlap band) to 000.0 (not used) to 999.9 (dead band) (temperature L)
Set range (analog): -99.9 (overlap band) to 000.0 (not used) to 099.9 (dead band)
Factory default: 0000 (temperature H), 000.0 (temperature L, analog),
(unit: temperature /, analog % F. S. )
62 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
(1) Using a Deadband
© Copyright Reserved Autonics Co., Ltd. 63
6 Parameter Settings and Functions
(2) Using an Overlap Band
64 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
(3) Using neither a Dead band nor an Overlap Band
Depends on the set value of the heating integration time[H-I], cooling integration time[C-I], actual operation may be different.
© Copyright Reserved Autonics Co., Ltd. 65
6 Parameter Settings and Functions
Setting group
Factory default

6.2.2 MV High/Low-limit value settings [PAR2 H-MV / L-MV]

MV high/low-limit values [H-MV / L-MV] for control output can be configured to the actual MV, provided the temperature controller's MV calculation exceeds the limits.
During heating & cooling control, cooling MV carries a "-" prefix. Therefore, the high-limit is expressed as a + value on the heating side and the low-limit as a - value on the cooling side.
Parameter Description
L-MV
H-MV MV High-limit value setting
Parameter Set range
H-MV
PAR2
L-MV
MV Low-limit value setting
Standard Control: MV Low-limit value [L-MV] + )1 to 10)0
Heating & Cooling Control: 00)0 to 10)0 (PID control)
)0 (OFF)/10)0 (ON) (ON/OFF control)
Standard Control: 00)0 to MV high-limit value [H-MV] – )1
Heating & Cooling Control: `0)0 to 00)0 (PID control), `0)0 (ON)/ )0 (OFF) (ON/OFF control)
Unit
10)0 %
10)0 %
)0 %
`0)0 %
Same MV limits applied during auto-tuning.
MV limits are not applied to manual control, MV upon control stop, MV upon a sensor error, and initial manual control MV.
MV high/low-limit configuration is not available for ON/OFF control in standard control mode (heating or cooling control).
66 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Operation Status
Ramp Up/Down
Ramp

6.2.3 Ramp settings [PAR2 RAMU/ RAMD/ rUNT]

Ramp is a feature used to configure the slope toward set value(SV). The feature limits change rate of set value(SV) and thereby restricts sudden temperature changes (increase and decrease) in the control subject.
Ramp is commonly used in applications where rapid temperature changes (increase and decrease) could impact negatively on the control subject.
RAMU
RAMD Settings for Ramp-down change rate.
rUNT
PAR2
Settings for Ramp-up change rate.
Settings for Ramp time unit.
Parameter Setting range
RAMU
RAMD
rUNT
000 to 999 (temperature H, analog),
00)0 to 99(9 (temperature L)
000 to 999 (temperature H, analog),
00)0 to 99(9 (temperature L)
SEC (seconds), MIN (minutes), HOUR (hours)
Unit
000
000
MIN -
Activating the ramp feature when the ramp is not in operation limits the change rate of Set value(SV) based on present value (PV). Changing SV or ramp parameters while the ramp is in operation limits the change rate of SV based on SV at the point of the change.
Control will be carried out based on changed SV (hereinafter referred to as RAMP SV) ­changed by preset change rate (slope). RAMP-Up Change Rate and RAMP-Down Change Rate can be configured independently.
Alarm operation during RAMP will be made based on final SV.
Setting the rate of ramp change to 0 deactivates the ramp feature.
If the ramp feature has been activated, RAMP SV will be displayed on SV display part.
Ramp depending on operation status
All operations When it is 0. Inactive
OPEN, HHHH, LLLL, Auto-tuning, Switching from Auto to Manual, Switching from Run to Stop
OPEN, HHHH, LLLL, After Auto-tuning completed, PV = SV
Power On, SV Change, Switching from Stop to Run, Switching from Manual to Auto, Ramp Rate Change
Irrespective of conditions.
Irrespective of conditions.
When it is not 0. Active
Inactive
Inactive
© Copyright Reserved Autonics Co., Ltd. 67
6 Parameter Settings and Functions
(1 to 9999
(1 to 9999
Ramp operation graph
digit)
digit)
68 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions

6.2.4 Auto/Manual control settings

Auto control mode is to make temperature reach SV with MV calculated by PID control. Manual control mode is to make temperature reach SV with user’s defined MV.
When in manual control mode, parameter settings can only be viewed and cannot be modified (except for lock parameters). When digital input terminal function is set as Auto/Manual control, the key (the key for TK4N, TK4S, TK4SP) and the Auto/Manual swithcing by communication do not operate. When the unit is powered on following a power interruption or shutdown, previous control mode (auto or manual) will be maintained.
If switching to manual control during Auto-tuning, Auto-tuning will be terminated. It is still possible to switch to manual control mode while in STOP. When a sensor break alarm [SBA] occurs in standard control mode, the sensor error MV [ErMV] is applied. In this state, manual and auto control MV settings can be modified. It is still possible to switch auto/manual control mode while in controlling operation.
Operation Priority: Manual Control > Stop > Open (Sensor Disconnection)
6.2.4.1 Manual/Auto control switching
(1) Manual control switching for standard control (heating or cooling control)
, : When in RUN mode, press the key (the key for TK4N, TK4S, TK4SP
model) and it enters MV monitoring mode. The SV display shows H (heating control) or C (cooling control), and shows MV to indicate the start of MV monitoring.
, : If the is pressed when MV monitoring is in progress, the MAN
0
indicator comes on and the lowest digit (10
digit) starts to flash, indicating activation of
manual control.
0
, : Press the key to change the flashing digit (10
© Copyright Reserved Autonics Co., Ltd. 69
101 102 103 100).
6 Parameter Settings and Functions
, : Select the digit and configure the desired MV value using the keys
moving to 0→1→2→3→4→5→6→7→8→9→0 by the keys.
: In to status, press the key(the key for TK4N, TK4S, TK4SP
model) to end manual control. The MAN indicator goes off and the system reverts to auto control mode.
(2) Manual control switching for heating & cooling control
: When in RUN mode, press the key (the key for TK4N, TK4S, TK4SP
model) and it enters heating MV monitoring mode. The SV display shows ‘H’ and shows MV to indicate the start of heating MV monitoring.
: If the is pressed when heating MV monitoring is in progress, the MAN
0
indicator comes on and the lowest digit (10
digit) starts to flash, indicating activation of
manual control.
0
: Press the key to change the flashing digit (10
101 102 103 100).
: Select the digit and configure the desired MV value using the keys
moving to 01234567890 by the keys.
: In to status, press the key( key for N, S, SP model) and it enters
cooling MV monitoring mode. The SV display shows ‘C’ and shows MV to indicate the start of cooling MV monitoring.
: If the is pressed when cooling MV monitoring is in progress, the lowest
0
digit (10
: Press the key to change the flashing digit (100 101 → 102 103 100).
digit) starts to flash.
: Select the digit and configure the desired MV value using the keys
moving to 01234567890 by the keys.
: In to status, press the key(the key for TK4N, TK4S, TK4SP
model) to end manual control. The MAN indicator goes off and the system reverts to auto control mode.
After heating & cooling control, the system reverts to auto control in sequence of heating monitoring, manual heating control, cooling monitoring, and manual cooling control.
Heating MV remains in effect during cooling monitoring and manual cooling control.
TK4N/S/SP (W48×H48mm) does not have the key. Press the key once to change between auto and manual controls.
If the digital Input [DI-1, DI-2] feature has been set for AUTO/MANUAL, the key ( the
key for TK4N, TK4S and TK4SP model) key located on the front and automatic/manual
control functions via communication do not act.
(3) Manual/Auto Control switching with the digital input (DI) terminal
If the digital Input (DI) feature has been configured for manual/auto control switching, turn on the DI to activate manual control (MAN indicator goes on) and turn off the DI to activate auto control. If the digital Input feature is automatic control status, you can be only to monitor. In case it is manual control status, modifying MV and monitoring are possible.
See 6.7.4 Digital input, for detailed information on digital Input (DI) terminal settings.
When MV parameter is masked, MV parameter cannot be monitored and changed.
70 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Auto-MV[AUTO]
Preset MV[PrMV]
Setting group
Setting group
Factory default
6.2.4.2 Baseline MV for manual control [PAR5 ItMV]
When switching from auto control [AUTO] to manual control [PrMU] you can set the initial MV.
AUTO: Controlling with auto control MV as an initial MV for manual control
PrMV: Controlling with preset manual MV [PrMV] as an initial M V.
Parameter Setting range Factory default Unit
PAR5 ItMV AUTO / PrMV AUTO -
When re-supplying the power, it controls with the MV which is at the power OFF.
6.2.4.3 Initial MV for manual control [PAR5 PrMV]
If the baseline MV for manual control is configured to PrMV (Preset Manual MV), you can set the initial MV for manual control.
Parameter Setting range
00)0 (OFF) /10)0 (ON)
00)0 to10)0
`0)0 (Cooling ON)
/ 00)0(OFF) /10)0 (Heating ON)
`0)0 (Cooling) to
00)0 (OFF) to
10)0 (Heating)
PAR5 PrMV
Standard control
Heating & Cooling control
ON/OFF control
PID control
ON/OFF control
PID control
Unit
00)0 %
© Copyright Reserved Autonics Co., Ltd. 71
When in heating & cooling control mode, a setting between )1 and 10)0 will be applied as heating MV and a setting between )1 and `0)0 will be applied as cooling MV.
6 Parameter Settings and Functions
Setting group
Factory default
Setting group
Factory default

6.2.5 Output settings

6.2.5.1 Control output (OUT1/OUT2) selection [PAR3 OUT1/OUT2]
In case of selecting the Models with current control output, both current and SSR drive
outputs are available. You can therefore choose the right output type depending on application environments.
OUT1: Selects OUT1 control output.
OUT2: Selects OUT2 control output.
Parameter Setting range
PAR3
OUT1
SSR / CURR SSR -
OUT2
6.2.5.2 SSRP function [PAR3 O!SR]
SSRP function of SSR drive output is selectable one of standard ON/OFF control, cycle, phase control. By parameter setting, standard SSR drive is available. Also, cycle control connecting with a zero cross turn-on method SSR, phase control connectiong with a random turn-on method SSR are available.
Realizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle control and phase control).
(1) Standard ON/OFF control [STND]
A mode to control the load in the same way as Relay output type.(ON: output level 100%, OFF: output level 0%)
(2) Cycle control [CYCL]
A mode to control the load by repeating output ON / OFF according to the rate of output within setting cycle. Having improved ON / OFF noise feature by Zero Cross type.
Unit
(3) Phase control [PHAS]
A mode to control the load by controlling the phase within AC half cycle. Serial control is available. Random turn-on SSR must be used for this mode.
Parameter Setting range
PAR3 O!SR STND / CYCL/ PHAS STND -
72 © Copyright Reserved Autonics Co., Ltd.
Unit
6 Parameter Settings and Functions
Description
Heating
Cooling
Standard Control
PID
PID control
ONOF
ON/OFF control
pP
PID control
PID control
pON
PID control
ON/OFF control
OnP
ON/OFF control
PID control
OnON
ON/OFF control
ON/OFF control
Setting group
Factory default
Standard Control
Heating &
Control
Make sure that SSRP function is not available for OUT2. In case of current type models,
SSR is fixed to standard output [STND] only.
When selecting cycle output [CYCL] or phase output [PHAS], the power supply for the load
and temperature controllers must be the same.
In case of selecting SSRP function whether cycle output [CYCL] or phase output [PHAS]
with PID control type, control cycle is not available to set.
6.2.5.3 Current output range settings [PAR3 O!MA/O@MA]
If the control output is set to current output, you can select upper and low-limit range for the current output as either 4-20mA or 0-20mA.
O!MA: Sets OUT1's current output range.
O@MA: Sets OUT2's current output range.
This parameter is only available on models supporting current output [OUT1, OUT2].

6.3 Temperature control

6.3.1 Temperature control mode [PAR3 C-MD]

You can choose the type of temperature control method.
Setting
Heating & Cooling Control
Parameter Setting range
PID / ONOF PID
PAR3 C-MD
Cooling
pP / pON / OnP / OnON pP
Unit
-
© Copyright Reserved Autonics Co., Ltd. 73
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default

6.3.2 ON/OFF control [PAR3 C-MD ONOF]

Controls the temperature by comparing present value (PV) with set value(SV) and turning power to the load on or off.
6.3.2.1 Hysteresis [PAR2 hHYS/hOFT/cHYS/cOFT]
Hysteresis is to adjust control output ON/OFF point in ON/OFF control mode. ON_Hysteresis sets the output on point and OFF_Offset sets the off point.
Setting hysteresis too low can result in hunting induced by disturbance (noise, chattering, etc.). To minimize hunting, set ON_Hysteresis and OFF_Offset values with consideration to the heater or cooler's capacity and thermal characteristics, the control subject's response characteristics, the sensor's response characteristics and installation conditions, and other defining factors.
hHYS Configures ON_Hysteresis for heating control.
hOFT
cHYS Sets ON_Hysteresis for cooling control.
cOFT
Configures OFF_Offset for heating control.
Sets OFF_Offset for cooling control.
Parameter Setting range
hHYS
cHYS
PAR2
hOFT
cOFT
Temperature H, Analog: 001 to100 Temperature L: 0)1 to1)0
Temperature H, Analog: 001 to100 Temperature L: 0)1 to1)0
Unit
002
//-
000
74 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Analog: %
Parameter
Description
Setting group
Factory default

6.3.3 PID control [PAR3 C-MDPID]

PID control is a combination of proportional (P), integral (I), and derivative (D) controls and offers superb control over the control subjects, even with a delay time.
Proportional control (P) implements smooth, hunting-free control; integral control (I) automatically corrects offsets; and derivative control (D) speeds up the response to disturbance. Through these actions, PID control realizes ideal temperature control.
Applied PID Control Technique
Proportional Control (P): Select PID control and set the integral and derivative time to 0000.
Proportional Integral Control (PI): Select PID control and set the derivative time to 0000.
Proportional Derivative Control (PD): Select PID control and set the integral time to 0000.
Multi SV: Use the same PID time constant for the values of SV0 to SV3.
6.3.3.1 Proportional band settings [PAR2 H-P/C-P]
When present value (PV) is within the Proportional Band (P), the ON/OFF ratio needs to be adjusted during the proportional period (T). The defined proportional control (time proportional control) section is called as the proportional band.
H-P
C-P
Heating proportional band
Cooling proportional band
Parameter Setting range
PAR2
H-P
C-P
00)1 to 99(9 01)0
6.3.3.2 Integral time settings [PAR2 H-I/C-I]
MVs from integral and proportional operation become the same when deviation is consistent. The time taken for the two MVs to match is called the integral time.
Unit
Temperature: ℃/℉
H-I
C-I Cooling integral time
Parameter Setting range
H-I
PAR2
C-I
© Copyright Reserved Autonics Co., Ltd. 75
Heating integral time
Unit
0000 to 9999 0000 Sec
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Parameter
Description
Setting group
Relay, SSR drive
to12)0
Integral control is not conducted if the integral time is set to 0.
Setting the integral time too short can intensify correction movements and cause hunting.
6.3.3.3 Derivative time settings [PAR2 H-D/C-D]
In accordance with the deviation of the ramp, the time taken for the MV gained from derivative operation to reach the MV gained from proportional control is called the derivative time.
H-D Heating derivative time
C-D
Cooling derivative time
Parameter Setting range
H-D
PAR2
0000 to 9999 0000 Sec
C-D
Derivative control is not conducted if the derivative time is set to 0.
6.3.3.4 Control period settings [PAR3 H-T/C-T]
If relay or SSR is used to output MV under proportional control, the output is on for a fixed amount of time (within the control period, as a percentage of the MV) and then remains off for the rest of the time. The preset period when output ON/OFF takes place is called the proportional control period.
Control with SSR drive output has a faster response than that of relay output. Therefore, by configuring a shorter control period, more responsive temperature control is achieved.
H-T Heating control period
C-T
Cooling control period
Parameter Setting range Factory default Unit
Unit
76 © Copyright Reserved Autonics Co., Ltd.
H-T
PAR3
C-T
output(ON/OFF control, phase control, cycle control): 00)1 to12)0 Current output, SSR drive output: 00)1
Relay output: 02)0 SSR drive output: 00@0
Sec
If using heating & cooling control, configure each control period separately for heating & cooling.
6 Parameter Settings and Functions
Setting group
Factory default
6.3.3.5 Offset correction/Manual reset settings [PAR2 REST]
When selecting P / PD control mode, there are certain temperature differences even after PV reaches stable status since heater’s rising and falling time is inconsistent due to thermal characteristics of control objects, such as heat capacity and the heater capacity. This temperature difference is called OFFSET. Offset can be corrected using manual reset.
Parameter Setting range
PAR2 REST 0)0 to 10)0 5)0 %
(1) Manual Reset Adjustments based on Control Results
Under stable control conditions, set the offset to 50% if PV and SV are identical, to over
50.0% if PV is lower than SV, and to below 50.0% if PV is higher than SV.
The offset correction feature can only be used when proportional control is in effect. If setting the integral value to 0, the manual reset parameter will be displayed.
The user cannot configure the manual reset setting during heating & cooling control. Instead, the setting is automatically set to 0% for both heating & cooling.
Applicable only when integral time is set to 0 under P control or PD control only.
Switching from heating & cooling control to standard control (P, PD control) automatically configures the reset setting to 50%.
Unit

6.3.4 Auto-tuning

Auto tuning measures the control subject's thermal characteristics and thermal response rate, and then determines the necessary PID time constant. (When control type [C-MD] is set as PID, it is displayed.)
If error [OPEN] occurs during auto tuning, it stops this operation automatically.
To stop auto tuning, change the set as OFF. (It maintains P, I, D values of before auto tuning.)
6.3.4.1 Auto-tuning start/stop setting [PAR2 AT]
Auto-tuning automatically stores PID time constants upon termination. These PID time
constants can then be modified by the user to suit their usage environment.
When auto-tuning is in progress, the AT indicator located on the front of the controller
flashes in 1 sec. intervals. When auto-tuning finishes, the AT indicator automatically goes off and the auto-tuning parameter will return to OFF.
When auto-tuning is in progress and digital input key [DI-K] is STOP(switching
RUN/STOP) or AT(auto-tuning RUN/STOP) is set, and digital input terminal function [DI-1, DI-2] is STOP (switching RUN/STOP) or MAN(AUTO/MANUAL control selection), auto­tuning will be automatically ended, if concerned DI is inputted or a sensor disconnection error occurs. (Restored the PID used prior to the auto-tuning session)
© Copyright Reserved Autonics Co., Ltd. 77
6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default
Setting
Description
Setting group
Factory default
OFF
ON
Auto-tuning complete.
Auto-tuning in progress.
Parameter Setting range
PAR2 AT OFF/ON OFF -
Auto-tuning continues to run even if the temperature reading exceeds or falls below the input range.
When auto-turning is in progress, parameters can only be referenced and not altered.
Auto-tuning is not available in manual control.
6.3.4.2 Auto-tuning mode settings [PAR3 AtT]
Auto-tuning is available in [TUN1] mode (based on SV) or [TUN2] mode (based on 70% of SV), depending on the baseline value used.
Unit
TUN1
Auto-tunes and derives a PID time constant based on set value(SV).
TUN2 Auto-tunes and derives a PID time constant based on 70% of set value(SV).
Parameter Setting range
Unit
PAR3 AtT TUN1 / TUN2 TUN1 -
In cooling control mode, [TUN2] mode calculates 70% based at 0.
When SV=-100, [TUN2] is performed at -70.
78 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions

6.4 Alarm output

There are three alarms which operate individually. You can set combined qoralarm operation and alarm option. Use digital input setting as [AlRE] or turn OFF power and re-start this unit to release alarm operation.

6.4.1 Alarm operation [PAR4 AL-1/AL-2/AL-3]

Select the desired alarm operation.
Mode Name Alarm operation Description (factory default)
OFF
DVCC
]]DV
]DV[
CDU]
-
Deviation high-limit alarm
Deviation low-limit alarm
Deviation high/low-
limit alarm
Deviation high/low-
limit reverse
alarm
-
High deviation: Set as 10
Lower deviation: Set as 10
Lower deviation: Set as 10,
High deviation: Set as 20
Lower deviation: Set as 10,
High deviation: Set as 20
High deviation: Set as -10
Lower deviation: Set as -10
No alarm output
If deviation between PV and SV as high limit is higher than set value of deviation
temperature, the alarm output will be ON.
High-limit deviation temperature can be set in AL!H/AL@H/AL#H.
If deviation between PV and SV as low limit is higher than set value of deviation temperature, the alarm output will be ON.
Low limit can be set in AL!L/AL@L/ AL#H.
If deviation between PV and SV as high/low limit is higher than set value of deviation temperature, the alarm output will be ON.
High-limit Deviation Temperature can be set in AL!H/AL@H/AL#H.
Low limit can be set in AL!L/AL@L/ AL#H.
If deviation between PV and SV as high/low-limit is higher than set value of deviation temperature, the alarm output will be OFF.
High-limit deviation can be set in AL!H/AL@H/AL#H.
Low limit deviation can be set in AL!L/AL@L/AL#H.
Absolute
PVCC
value high limit alarm
Alarm absolute value: Set as 90
Alarm absolute value: Set as 110
Absolute
]]PV
value low limit alarm
Alarm absolute value: Set as 90
Alarm absolute value: Set as 110
Loop
LBA
break
-
alarm
© Copyright Reserved Autonics Co., Ltd. 79
If PV is higher than the absolute value, the output will be ON.
Alarm's absolute value can be set in AL!H/AL@H/AL#H.
If PV is lower than the absolute value, the output will be ON.
Alarm's absolute value can be set in AL!L/AL@L/AL#H.
It will be ON when it detects loop break.
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Mode Name Alarm operation Description (factory default)
Sensor
SBA
break alarm
Heater
HBA
break alarm
-
-
It will be ON when it detects sensor disconnection.
It will be ON when CT detects heater break.
H: Alarm output hysteresis [A.HY]
AL-1
AL-2 Selects alarm output 2 operation mode.
AL-3
Parameter Setting range
AL-1
PAR4
AL-3 OFF
Selects alarm output 1 operation mode.
Selects alarm output 3 operation mode.
OFF / DV[[/ ]]DV / ]DVC / [DV] / PVCC / ]]PV / SBA / LBA / HBA
Unit
DVCC
- AL-2 ]]DV
80 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Setting
Mode
Description
Parameter
Description
Setting group
Factory default

6.4.2 Alarm output options [PAR4 AL!T/AL@T]

Users can select the desired alarm output options.
AL-A
AL-B
Standard Alarm
Alarm latch
If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
If it is an alarm condition, alarm output is ON and maintains
1
ON status.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm
AL-C
Standby
sequence1
2
condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, alarm latch operates.
AL-D
Alarm latch and standby sequence1
First alarm condition is ignored and from second alarm condition, standard alarm operates.
When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
AL-E
Standby sequence2
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF,
but also alarm set value, or alarm option changing. When re­applied standby sequence and if it is alarm condition, alarm output does not turn ON.
AL-F
Alarm latch and standby sequence2
After clearing alarm condition, alarm latch operates.
Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby
sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby
sequence 2: Power ON, changing set temperature, alarm temperature[AL1, AL2, AL3] or alarm operation[AL-1, AL-2, AL-3], switching STOP mode to RUN mode.
AL!T
Selects the operation mode of alarm output 1.
AL@T Selects the operation mode of alarm output 2.
AL#T
Parameter Setting range
Selects the operation mode of alarm output 3.
Unit
AL!T
PAR4
AL-A / AL-B / AL-C / AL-D / AL-E / AL-F
AL-A - AL@T
AL#T
If alarm operation is set as loop break alarm [LBA], sensor break alarm [SBA], or heater break alarm[HBA], only standard alarm [AL-A] and alarm latch [AL-C] of alarm option are displayed.
© Copyright Reserved Autonics Co., Ltd. 81
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Parameter
Description
Setting group
Factory default

6.4.3 Alarm SV settings [PAR1 AL!L/AL!H/AL@L/AL@H/AL#L/AL#H]

You can set alarm output activation values. According to the selected alarm operation,
configuration parameters [AL.H/AL.L] will be activated for each setting.
AL!L
Low limit value of alarm output 1. Reference value for determining heater burnout.
AL!H High-limit value of alarm output 1.
AL@L
Low limit value of alarm output 2. Reference value for determining heater burnout.
AL@H High-limit value of alarm output 2.
AL#L
AL#H
Parameter Setting range
AL!H
AL@H
AL#H
PAR1
AL!L
AL@L
Low limit value of alarm output 3. Reference value for determining heater burnout.
High-limit value of alarm output 3.
Unit
(temperature) High/Low-limit
deviation: By individual input specification -F. S . to F. S .
(temperature) Alarm absolute value:
By individual input specification within displayed range.
(analog) High/Low-limit deviation:
~999 to 9999 Within -F. S . to F. S .
Temperature :1550 Analog :10)0
-
(analog) Alarm absolute value: By
individual input specification within
AL#L
displayed range.
Changing the alarm operation or options resets the settings to the highest or lowest values that will not trigger output in the new mode.

6.4.4 Alarm output hysteresis [PAR4 A!HY/A@HY/A#HY]

“6.4.1 Alarm operation [PAR4 AL-1/AL-2/AL-3]. “H” from alarm operation represents the alarm output hysteresis. It is used to set an interval between alarm outputs ON/OFF periods.
Hysteresis can be set for individual alarm outputs (Alarm 1 Hysteresis/Alarm2 Hysteresis).
A!HY
A@HY
A#HY
Parameter Setting range
A!HY
PAR4
A@HY
A#HY
Sets the ON/OFF interval for alarm output 1.
Sets the ON/OFF interval for alarm output 2.
Sets the ON/OFF interval for alarm output 3.
Temperature H, Analog: 001 to 100 Temperature L: 00)1 to 10)0
001
Unit
Temperature: /,
Analog: Digit
82 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
Change
Alarm trigger
Alarm output
Front LED
Alarm output hysteresis applies to heater burnout alarm [HBA] in the same manner.
This parameter does not appear if Loop Break Alarm [LBA] or Sensor Break Alarm [SBA] is selected.

6.4.5 Alarm N.O./N.C. [PAR4 A!N/A@N/A#N]

You can set the relay contact method in the event of an alarm output.
Setting Description
NO
NC
Normally open Stays open when normal and closes in the event of an alarm.
Normally closed Stays closed when normal and opens in the event of an alarm.
A!N Select contact type for alarm output 1.
A@N
Select contact type for alarm output 2.
A#N Select contact type for alarm output 3.
Parameter Setting range
Unit
A!N
PAR4
NO / NC NO - A@M
A#M
Front LED Indicators
NO (normally open)
NC (normally closed)
OFF Open
ON Close ■ ON
OFF Close
ON Open ■ ON
□ OFF
□ OFF
© Copyright Reserved Autonics Co., Ltd. 83
6 Parameter Settings and Functions
Parameter
Description
Setting group
Factory default
6.4.6 Alarm output delay settings [PAR4 A!ON / A!OF/ A@ON / A@OF/
A#ON / A#OF]
Alarm output delay can be set to prevent false alarms caused by erroneous input signals resulting from disturbances or noise.
With a preset delay time, alarm output does not turn on for the preset duration. Instead, the concerned alarm indicator on the front will flash in 0.5 sec. intervals.
Alarm output 1 on delay: Stands by for the preset duration upon an alarm event,
A!ON
A!OF
A@ON
A@OF
A#ON
A#OF
checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm output 1 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Alarm output 2 on delay: Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm output 2 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Alarm output 3 on delay: Stands by for the preset duration upon an alarm event, checks the alarm trigger conditions, and turns on the alarm output if the conditions are still present.
Alarm output 3 off delay: Stands by for the preset duration following alarm output off, checks the alarm trigger conditions, and turns off the alarm output if the deactivation conditions are still present.
Parameter Setting range
A!ON
A!OF
Unit
84 © Copyright Reserved Autonics Co., Ltd.
PAR4
A@ON
0000 to 3600 0000 Sec.
A@OF
A@ON
A@OF
6 Parameter Settings and Functions
LB A
time
Alarm output
Initializing Alarm, changing control
monitoring time/band as 0
Changing input correction value, set value
Maintains the present alarm
Maintains the present alarm
Changing MV, stopping control, running auto-tuning
Maintains the present alarm
Occurring sensor break alarm, HHHH,
LLLL

6.4.7 Loop break alarm(LBA) [PAR4 AL-1/AL-2/AL-3 LBA]

Diagnoses the control loop by monitoring the control subject's temperature changes and sends out alarms if necessary.
Heating control: When control output MV is 100% or high limit [H-MV] and PV is not
increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT], or when control output MV is 0% or low limit [L-MV] and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring time [LBaT], alarm output turns ON.
Cooling control: When control output MV is 0% or low limit [L-MV] and PV is not increased
over than LBA detection band [LBaB] during LBA monitoring time [LBaT], or when control output MV is 100% or high limit [H-MV] and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring time [LBaT], alarm output turns ON.
Common causes of LBA output ON
Sensor error (disconnection, short)
External controller error (magnet, auxiliary relay, etc.)
External load error (heater, cooler, etc.)
Misconnections and disconnections of external network.
If it is not as sensor break/HHHH/LLLL, during auto-tuning/manual control/control STOP/ramp function operation, loop break alarm does not operate.
Type
output operation mode, setting LBA
monitoring
Initialize
Standard alarm Alarm latch
OFF OFF
OFF
ON ON
Set alarm operation[AL-] as loop break alarm [LBA] and you can use loop break alarm.
When executing auto-tuning, LBA detection band [LBaB] and LBA monitoring time[LBaT] is automatically set based on auto-tuning value.
In case of AT (auto-tuning)/manual control/stop control, loop break alarm [LBA] does not operates. When alarm reset is input, it initializes LBA monitoring start time.
© Copyright Reserved Autonics Co., Ltd. 85
6 Parameter Settings and Functions
Setting group
Factory default
Setting group
Factory default
6.4.7.1 LBA monitoring time [PAR4 LBaT]
You can set the LBA monitoring time to check changes in the control subject's temperature. Automatically setting with auto-tunning.
Regardless of alarm operation [AL-] (including LBA monitoring time as “0”), after running
auto-tuning, the integration time×2 value is saved automatically.
(If SV is out of the range of auto setting, it is set as max. or min. value of auto setting.)
Except input type changing, re-running auto-tuning, manual setting of LBA monitoring time,
it maintains the present SV.
Auto setting range: 0020 to 9999
Parameter Setting range
PAR4 LBaT 0000 to 9999 0000 Sec
6.4.7.2 LBA detection band [PAR4 LBaB]
You can set the minimum value of deviation change to decrease during LBA monitoring time. Automatically setting with auto-tunning.
Except input type changing, re-running auto-tuning, manual setting of LBA monitoring time,
it maintains the present SV.
Regardless of alarm operation [AL-] (including LBA monitoring time as “0”), after running
auto-tuning, the integration time×2 value is saved automatically.
(If SV is out of the range of auto setting, it is set as max. or min. value of auto setting.)
Auto setting range
Temperature L: 00@0 to 10)0(unit: ℃/℉)
Temperature H: 0002 to 01)0(unit: ℃/℉)
Analog: 00)2 to 01)0(unit: %F.S.)
Parameter Setting range
Temperature H 000 to 999 002
PAR4 LBaB
Temperature L 00)0 to 99(9
00@0
Unit
Unit
/
/
Analog 0)00 to 10)0
00)2 %F. S.
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6 Parameter Settings and Functions
It checks control loop and outputs alarm by temperature change of the subject.
For heating control(cooling control), when control output MV is 100%(0% for cooling control) and PV is not increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT], or when control output MV is 0%(100% for cooling control) and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring time [LBaT], alarm output turns ON.
Start to
to
to
to
to
to
to
to
When control output MV is 100%, PV is increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT].
The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time [LBaT].
Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
The status of changing control output MV (LBA monitoring time is reset.)
When control output MV is 100% and PV is not increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time [LBaT].
When control output MV is 100% and PV is increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT], loop break alarm (LBA) turns OFF after LBA monitoring time [LBaT].
The status of changing control output MV (LBA monitoring time is reset.)

6.4.8 Sensor break alarm [PAR4 AL-1/AL-2/AL-3 SBA]

You can set the controller to send out an alarm when a sensor is not connected or disconnected during temperature control.
Sensor break can be confirmed through an external alarm output contact, such as a buzzer or similar means.
Setting alarm operation [AL-] to SBA will activate Sensor Break Alarm.
Alarm output option can be set to standard alarm [AL-A] or alarm latch [AL-B].
© Copyright Reserved Autonics Co., Ltd. 87
6 Parameter Settings and Functions
Setting group
Factory default

6.4.9 Heater burnout alarm [PAR4 AL-1/AL-2/AL-3 HBA]

When using a heater to raise the temperature of the control subject, the temperature
controller can be set to detect heater disconnection and send out an alarm by monitoring power supply to the heater.
Heater disconnection is detected by the controller using a current transformer (CT), which
converts the current to the heater to a specific ratio (CT ratio) for monitoring. If the heater current value [CT-A] measured by the CT is less than the heater detection set value [AL.L], the heater burnout alarm will activate.
Heater burnout detection only takes place when the temperature controller's output is
turned on. Otherwise, heater burnout will not be detected by the controller.
Detection is only available in models with switching output (Relay output, SSR drive output).
Models with linear output (current, SSR drive cycle/phase output) are incapable of detection.
Current detection is not performed if OUT1's control output time is less than 250ms.
It is recommended to use Autonics designated current transformer (for 50A).
Alarm output option can be set to standard alarm [AL-A] or alarm latch [AL-B].
In the case of TK4SP models, heater burnout alarm [HBA] mode is not available.
6.4.9.1 Heater burnout detection settings [PAR1 AL!L/ AL@L/ AL#L]
Set the alarm output value [AL.L] as the reference value for heater burnout detection.
Parameter Setting range
AL!L
PAR1
AL#L
0)0 to 5)0 0)0 A AL@L
Unit
Set to 0)0 for OFF. Set to 5)0 for ON.
Setting Value Calculation
: Heater Burnout Setting Value = {(Normal Heater Current) + (Heater Burnout Current)}/2
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6 Parameter Settings and Functions
If using a single output heater (Capacity: 200VAC, 1KW, 5A), normal heater current is 5A, and burnout heater current is 0A, the set value is calculated as (5A + 0A)/2 = 2.5A. Therefore, heater current values less than 2.5A will be deemed heater burnout and the alarm will activate.
When two output heaters (Capacity: 200VAC, 1KW, 5A) are used, normal heater current is 10A (5A ×2). If a single heater burns out, the heater current becomes 5A. The set value is calculated as (10A + 5A)/2 = 7.5A). Heater current values of less than 7.5A are deemed heater burnout and the alarm activates.

6.4.10 Alarm output deactivation [PAR5 DI-K AlRE]

Available only if alarm output option is set to alarm latch or alarm latch and standby sequence1, alarm latch and standby sequence2. It can be set to turn OFF alarm output when alarm output is ON, alarm output conditions have been removed, or an alarm output deactivation signal that is greater than the minimal signal band is received. (However, alarm output deactivation is unavailable when alarm conditions remain in effect.)
You can assign the front panel's digital input key or the digital input terminals (DI-1, DI-2) for the alarm output deactivation feature.(regardless of parameter mask)
(1) Deactivating alarm output using digital input key
If the digital input key has been assigned for alarm output deactivation and the alarm output option is set to alarm latch or alarm latch and standby sequence, press and hold the front panel's keys when alarm output is on.
For detailed information on digital input key settings, see 6.7.4.2 Digital input key.
(2) Deactivation of alarm output using digital input (DI) terminal
When the digital input (DI) terminal is assigned to alarm (output) OFF, the alarm output will deactivate when digital input (DI) terminal goes into the on state (close). (the MAN indicator turns ON).
For detailed information on digital Input (DI) key configuration, see ‘6.7.4.2 Digital input key’. For detailed information on digital Input (DI) terminal configuration, see ‘6.7.4.1
terminal settings [ After deactivating the alarm output, it will function normally for the next alarm output
occurrence.
PAR5 DI-1/DI-2]’.
Digital input
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6 Parameter Settings and Functions

6.4.11 Alarm output examples

6.4.11.1 Absolute value high-limit alarm and deviation high-limit alarm
6.4.11.2 Absolute value low-limit alarm and deviation low-limit alarm
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6 Parameter Settings and Functions
6.4.11.3 Deviation high/low-limit alarm
6.4.11.4 Deviation high/low-limit reverse alarm
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6 Parameter Settings and Functions
6.4.11.5 Deviation high/low-limit alarm (hysteresis overlap)
92 © Copyright Reserved Autonics Co., Ltd.
6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default
AoM1
AoM2
Setting
Description
FsL1
FsL2
FsH1
FsH2
Setting group
Factory default

6.5 Analog transmission

6.5.1 Analog transmission output value settings [PAR4 AoM1/ AoM2]

Transmission output is a type of auxiliary output that converts the controller's present value, set value, heating MV, cooling MV to analog current (DC 4 to 20mA) for external transmission.
PV
SV SV transmission output
H-MV
C-MV Cooling MV transmission output
PV transmission output
Heating MV transmission output
Parameter Setting range
PAR4
PV / SV / H-MV / C-MV PV -
When using standard control mode of OUT2 current output model , OUT2 current output is available as transmission output 2. For transmission output model, [AoM1] is activated. For standard control mode of OUT2 current output model, [AoM2] is activated.
This parameter is activated in transmission output models only. Transmission output is constant current output. Too great a resistance from the load can cause the output value to change.There is no optional output below 4mA or above 20mA.
6.5.2 Transmission output high/low-limit value settings
[PAR4 FsL1/ FsH1 FsL2/ FsH2]
If the transmission output value [AoM] is below the transmission output low-limit [FsL], 4mA
Unit
output will be provided. If the transmission output is between the low-limit [FsL] and high-limit
[FsH], a certain proportional output within the range 4mA and 20mA will be provided. If it is
above the high-limit [FsH], 20mA output will be provided.
Sets the low-limit of transmission output (4mA).
Sets the high-limit of transmission output (20mA).
PAR4
Parameter Setting range
PV
FsL1 FsL2
FsH1 FsH2
SV
H-MV /C-MV
PV
SV
H-MV / C-MV 00)0 to 10)0
Temperature: usage range Analog: high/low scale range
SV low-limit value [L-SV] to SV high-limit value [H-SV]
00)0 to 10)0
Temperature: usage range Analog: high/low scale range
SV low-limit value [L-SV] to SV high-limit value [H-SV]
-200
1350
Unit
digit
© Copyright Reserved Autonics Co., Ltd. 93
6 Parameter Settings and Functions
If transmission output high-limit [FsH] is transmission output low-limit [FsL], the transmission output is 4 mA.
(1) Present value (PV) transmission output
PV within sensor range or upper/low-limit scale can be converted and transmitted as current within the range of 4 to 20 mA.
(2) Set value (SV) transmission output
SV within sensor range or upper/low-limit scale can be converted and transmitted as current within the range of 4 to 20 mA. When ramp is in effect, ramp SV is transmitted step by step.
(3) Heating MV/Cooling MV transmission output
You can convert 0 to 100% of heating [H-MV]/cooling MV [C-MV] into 4 to 20 mA current.
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6 Parameter Settings and Functions
Category
Description
Setting group
Factory default
Setting group
Factory default

6.6 Communication settings

This feature is used for external higher systems (PC, GP, etc.) to set the controller's parameters and to monitor the controller. It can also be used to transmit data to external devices.
No redundant unit addresses may exist along the same communication line. The communication cable must be a twist pair that supports RS485.
Interface
Standards EIA RS485-compliant
Max. Connections 31 units (Addresses: 01 through 99)
Communication Two-wire, half duplex
Synchronization Asynchronous
Valid Communication Distance
BPS (bits per second) 2400, 4800, 9600, 19200, 38400 bps
Response Standby 5 ms to 99 ms
Communication Start Bit 1 bit (fixed)
Data Bit 8 bit (fixed)
Communication Parity Bit None, Even, Odd
Communication Stop Bit 1, 2 bit
Protocol Modbus Remote Terminal Unit (Character = 11 bit as fixed)
Max. 800 m
You could modify the parameter (first in, first out) using keys during communication connection, but this may lead to errors and malfunctions.

6.6.1 Unit address settings [PAR4 ADRS]

You can assign individual addresses to data units.
Parameter Setting range
PAR4 ADRS 01 to 99

6.6.2 BPS (bits per second) settings [PAR4 BPS]

You can set the rate of data transmission.
Parameter Setting range
PAR4
BPS
24(2400 bps) / 48(4800 bps) / 96(9600 bps) / 192(19200 bps) / 384(38400 bps)
Unit
01 -
Unit
96 bps
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6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default
Setting
Description
Setting group
Factory default
Setting group
Factory default

6.6.3 Communication parity bit [PAR4 PRTY]

Parity bit is a data communication method that adds an additional bit to each character in transmitted data as an indicator used to verify data loss and corruption. This parameter is used to enable or disable the parity bit option.
NONE Disables parity bit.
EVEN
ODD Sets the total bits with signal value of 1 as odd numbers.
Sets the total bits with signal value of 1 as even numbers.
Parameter Setting range
PAR4
PRTY
NONE / EVEN / ODD

6.6.4 Communication stop bit settings [PAR4 STP]

You can set the number of bits to mark the end of a transmitted data string.
1
2 Sets end of data string to 2 bits.
Sets end of data string to 1 bit.
Parameter Setting range
PAR4
STP
1 / 2

6.6.5 Response wait time settings [PAR4 RSwT]

Set a standby time to mitigate communication errors when communicating with a slow master device (PC, PLC, etc.). Once a standby time is set, the controller will respond after the defined standby time.
Parameter Setting range
Unit
NONE -
Unit
2 bit
Unit
PAR4
RSwT
05 to 99
20 ms
Shorter standby times can cause communication errors in the master device.
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6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default

6.6.6 Enable/Disable communication write[PAR4 COMW]

This feature can change parameter settings stored in memory through communication with PC, GP, PLC, etc., in order to permit or prohibit writing.
EnA Parameter set/change enable via communication.
DIsA
Prohibit parameter setting or modification via communication.
Parameter Setting range
PAR4
COMW
EnA / DIsA
Reading parameter settings is available even though prohinit parameter setting.

6.6.7 USB to Serial communication connection

Data can be transmitted via a USB-to-serial connection. However, RS485 communication through a USB-to-serial connection is blocked by hardware.
Unit
EnA -
© Copyright Reserved Autonics Co., Ltd. 97
6 Parameter Settings and Functions
Setting Group

6.7 Additional features

6.7.1 Monitoring

Refer to ‘5.2.3 MV monitoring and manual control’.
6.7.1.1 Control output MV monitoring
Monitors and displays the current control output MV.
6.7.1.1.1. Heating MV monitoring
Displays the current heating MV during heating control or heating & cooling control.Users may manually adjust the MV to control the temperature.
Measurement range: H )0 to H100 (Unit: %)
Capable of displaying MV with a moving decimal point (H9(9 H100).
6.7.1.1.2. Cooling MV monitoring
Displays the current cooling MV during cooling control or heating & cooling control.Users may manually adjust the MV to control the temperature.
Measurement Range: C )0 to C100 (Unit: %)
Capable of displaying MV with a moving decimal point (C9(9 C100).
6.7.1.2 Heater current monitoring [PAR1 CT-A]
A feature that monitors and displays the current of a heater (load) being controlled by control output.
Parameter Measurement range Unit
PAR1
CT-A
)0 to 5)0 A
A current transformer (CT) is used to measure and display the heater's (load) current.
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6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default
Setting group
Factory default

6.7.2 RUN/STOP [PAR1 R-S]

Users may run or stop control output by force while in RUN mode.
The stop command stops control output. Auxiliary output, however, is not affected by the command. This feature can be enabled by configuring parameters. In addition, the front panel's digital input keys ( for 3 sec.) and digital input terminals (DI-1 and DI-2) can be assigned to the run/stop feature. (regardless of parameter mask)
RUN Forced control output run in STOP mode.
STOP
Forced control output stop in RUN mode.
Parameter Setting range
PAR1
R-S
RUN / STOP
With stop enabled, the front panel's SV display indicates STOP.
You can change the setting when in the stop state. The stop status will remain in effect after shutting down the controller and powering it back on.
When stop is in effect, STOP MV[StMV] will be output. In case of a sensor break occurring while in STOP, STOP MV[StMV] is output.
The run/stop setting remains in effect after turning power back on.
If the digital Input (DI-1, DI-2) feature has been set for RUN/STOP, RUN/STOP feature by modifying front keys or parameter is unable.
6.7.2.1 Stop control output settings [PAR5 StMV]
This parameter sets the control output value when in the stop state. With ON/OFF control, select between 10)0 (ON) and 00)0 (OFF). With PID control, the user can adjust the MV between
00)0 and 10)0.
Parameter Setting range
ON/OFF
Standard Control
Control
PID Control
PAR5
StMV
Heating & cooling Control
ON/OFF Control
PID Control
00)0 (OFF) /
10)0 (ON)
00)0 to10)0
`0)0 (Cooling ON) / 00)0 (OFF) /
10)0 (Heating ON)
`0)0 (Cooling) to
10)0 (Heating)
Unit
RUN -
Unit
00)0
00)0
%
00)0
00)0
Ignores MV from ON/OFF control or PID control and sends out a control value based on the defined MV.
© Copyright Reserved Autonics Co., Ltd. 99
6 Parameter Settings and Functions
Setting
Description
Setting group
Factory default
Setting group
Factory default
Number of SVs
Setting group
Factory default
6.7.2.2 Stop alarm output [PAR5 StAL]
Enable or disable alarm output upon a stop.
Alarm output ceases along with a stop under all conditions.
OFF
(However, reverting to RUN mode after a stop in alarm latch or alarm latch and standby sequence restores the alarm output to the previous state.)
CONT
Alarm output continues regardless of control operation.
Parameter Setting range
PAR1
R-S
CONT / OFF

6.7.3 Multi SV

Multi SV function allows users to set multiple SVs and save each setting in SV0 to SV3. Users can change SV-N or select desired SV using external digital input terminal (digital input, DI-1, DI-2) function.
This feature supports up to four SVs which can be independently configurable.
6.7.3.1 Number of Multi SVs [PAR5 MtSV]
This parameter sets the number of Multi SVs. Select the number of Multi SVs required by the control subject.
Number of SVs SV Assignment
1 EA
2 EA
4 EA
Parameter Setting range
PAR5
MtSV
SV-0
SV-0, SV-1
SV-0, SV-1, SV-2, SV-3,
1 / 2 / 4
Unit
CONT -
Unit
1
6.7.3.2 Multi SV No. selection [PAR1 SV-N]
100 © Copyright Reserved Autonics Co., Ltd.
If the digital Input (DI-1, DI-2) feature has been set for multi SV [MtSV], the number of Multi SV is not modified through pressing key or communication.(regardless of parameter mask)
Select the SV to control.
PAR1
Parameter Setting range
SV-N
SV-0 / SV-1 / SV-2 / SV-3
SV-0 -
Unit
The range of figures assigned to each SV (SV No.) varies depending on the number of Multi SVs [MtSV] setting.
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