Autonics TC4S, TC4SP, TC4Y, TC4M, TC4W Instruction Manual

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DRW1707 75AA

TEMPERATURE CONTROLLER

TC4 Series

INSTRUCTION MANUAL

Please read the following safety considerations before use.

Safety Considerations

Please observe all safety considerations for safe and proper product operation to avoid hazards.

※

Safety considerations are categorized as follows.

※

Warning Caution

※

The symbols used on the product and instruction manual represent the following

symbol represents caution due to special circumstances in which hazards may occur.

Warning

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.)

Failure to follow this instruction may result in re, personal injury, or economic loss.

2. Install on a device panel to use.

Failure to follow this instruction may result in electric shock or re.

3. Do not connect, repair, or inspect the unit while connected to a power source.

Failure to follow this instruction may result in electric shock or re.

4. Check 'Connections' before wiring.

Failure to follow this instruction may result in re.

5. Do not disassemble or modify the unit.

Failure to follow this instruction may result in electric shock or re.

Caution

1. When connecting the power input and relay output, use AWG 20(0.50mm2) cable or over and tighten the terminal screw with a tightening torque of 0.74~0.90N.m. When connecting the sensor input and communication cable without dedicated cable, use AWG 28~16 cable and tighten the terminal screw with a tightening torque of 0.74~0.90N.m.

Failure to follow this instruction may result in re or malfunction due to contact failure.

2. Use the unit within the rated specications.

Failure to follow this instruction may result in re or product damage.

3. Use dry cloth to clean the unit, and do not use water or organic solvent.

Failure to follow this instruction may result in electric shock or re.

4. Do not use the unit in the place where ammable/explosive/corrosive gas, humidity, direct sunlight,

radiant heat, vibration, impact, or salinity may be present.

Failure to follow this instruction may result in re or explosion.

5. Keep metal chip, dust, and wire residue from owing into the unit.

Failure to follow this instruction may result in re or product damage.

Ordering Information

T C 4 S 1 4 R

Setting type

Item

※

In case of the AC voltage model, SSR drive output method (standard ON/OFF control, cycle control, phase control) is available to select.

※

It is unavailable for TC4SP, TC4Y.

※

Sockets for TC4SP (PG-11, PS-11(N)) are sold separately.

The above specications are subject to change and some models may be discontinued

※

without notice. Be sure to follow cautions written in the instruction manual and the technical descriptions

※

(catalog, homepage).

Thank you for choosing our Autonics product.

Failure to follow these instructions may result in serious injury or death. Failure to follow these instructions may result in personal injury or product damage.

Control output

Power supply

Sub output

Size

Digit

Indicator - Without control output

Relay output+SSR drive output

24VAC 50/60Hz, 24-48VDC

100-240VAC 50/60Hz

No alarm output

Alarm1 output

Alarm1 + Alarm2 output

DIN W48 H48mm (terminal block type)

DIN W48 H48mm (11pin plug type)

DIN W72 H36mm

DIN W72 H72mm

DIN W48 H96mm

DIN W96 H48mm

DIN W96 H96mm

9999 (4 Digit)

Set by touch switch

Temperature controller

※

Specications

Series

AC power 100-240VACᜠ 50/60Hz

Power supply

AC/DC Power 24VACᜠ 50/60Hz, 24-48VDC Allowable voltage range 90 to 110% of rated voltage Power consumption Display method 7Segment (Red), Other display (Green, Yellow, Red LED) Character size (W×H) 7.0×15.0mm Input type

Display accuracy

Control output Alarm output AL1, AL2 Relay: 250VACᜠ 1A 1a (※TC4SP, TC4Y have AL1 only.) Control method ON/OFF and P, PI, PD, PID control Hysteresis 1 to100℃/℉ (0.1 to 50.0℃/℉) variable Proportional band (P) 0.1 to 999.9℃/ Integral time (I) 0 to 9999 sec. Derivative time (D) 0 to 9999 sec. Control period (T) 0.5 to 120.0 sec. Manual reset 0.0 to 100.0% Sampling period 100ms Dielectric strength Vibration 0.75mm amplitude at frequency of 5 to 55Hz in each X, Y, Z direction for 2 hours

Relay life cycle

Insulation resistance Min. 100MΩ (at 500VDC megger) Noise immunity Memory retention Approx. 10 years (When using non-volatile semiconductor memory type) Environ

-ment

AC power Max. 5VA (100-240VAC 50/60Hz) AC/DC Power

RTD DPt100Ω, Cu50Ω (Allowable line resistance max.5Ω per a wire)

TC K (CA), J (IC), L (IC)

RTD

※

Relay 250VACᜠ 3A 1a

SSR 12VDCᜡ ± 2V 20mA Max.

AC power 2,000VAC 50/60Hz for 1min. (between input terminal and power terminal)

AC/DC Power 1,000VAC 50/60Hz for 1min. (between input terminal and power terminal)

Mechanical OUT: Min. 5,000,000 operations, AL1/2: Min. 5,000,000 operations

Electrical

Ambient temp.

Ambient humi.

Insulation type

Approval

※

Weight

※

1: Thermocouple L (IC) type, RTD Cu50Ω

At room temperature (23℃ ±5℃): (PV ±0.5% or ±2 Out of room temperature range: (PV ±0.5% or ±3 In case of TC4SP Series, ±1℃ will be added.

※

2: The weight includes packaging. The weight in parentheses is for unit only.

※

Environment resistance is rated at no freezing or condensation.

TC4 Series TC4S TC4SP TC4Y TC4M TC4W TC4H TC4L

ᜡ

Max. 5VA (24VAC 50/60Hz), Max. 3W (24-48VDC)

7.4×15.0mm 9.5×20.0mm 9.5×20.0mm 7.0×14.6mm

At room temperature (23℃±5℃): (PV ±0.5% or ±1℃, select the higher one) ±1digit Out of room temperature range: (PV ±0.5% or ±2℃, select the higher one) ±1digit

※ For TC4SP, add ±1

℃ by accuracy standard.

℉

OUT: Min. 200,000 operations (250VAC 3A resistive load), AL1/2: Min. 300,000 operations (250VAC 1A resistive load)

Square-wave noise by noise simulator (pulse width 1㎲) ± 2KV R-phase and S-phase

-10 to 50℃, Storage: -20 to 60 35 to 85%RH, Storage: 35 to 85%RH

Double insulation or reinforced insulation (mark: , Dielectric strength between the measuring input part and the power part: AC power 2kV, AC/DC Power 1kV)

Approx. 141g

Approx. 123g

(approx. 94g)

(approx. 76g)

℃

Approx. 174g (approx. 85g)

℃, select the

Approx. 204g (approx. 133g)

higher one) ±1digit

Approx. 194g (approx. 122g)

Unit Description

3 2

1. Present temperature (PV) display

RUN mode: Present temperature (PV) display. Parameter setting mode: Parameter or

parameter setting valuedisplay.

2. Deviation indicator, Auto-tuning indicator

It shows current temperature (PV) deviation based on set temperature (SV) by LED.

No.

PV deviation temp. Deviation display

Over 2

℃

Below ±2

Under -2

The deviation indicators ( , , ) flash by every 1 sec. when operating auto tuning.

3. Set temperature (SV) indicator

Press any front key once to check or change current set temperature (SV), the set temperature (SV) indicator is ON and preset set value is flashed.

4. Temperature unit

It shows current temperature unit.

℃

(℃/℉)

indicator ON

indicator

Input Sensor and Temperature Range [

4 5 8

3 5 4

5. Control/alarm output indicator

OUT: It will turn ON when control output (Main Control

Output) is ON.

※

In case of CYCLE/PHASE control of SSR drive output, it will turn ON when MV is over 3.0%. (only for AC power type)

AL1/AL2: It will light up when alarm output Alarm1/

6. key

7. Adjustment

8. FUNCTION key

Alarm2 are on.

Used when entering into parameter group, returning to RUN mode, moving parameter, and saving setting values.

Used when entering into set value change mode, digit moving and digit up/down.

Press + keys for 3 sec. to operate function (RUN/ STOP, alarm output cancel, auto-tunning) set in inner parameter [

※

Press + keys at the same time in set value operation to move digit.

DI-K

6 7, 8

IN-T

Input sensor Display Temperature range (℃) Temperature range (℉)

Thermocouple

RTD

K (CA)

J (IC)

L (IC)

DPt100Ω

Cu50Ω

KCA

JIC

LIC

DPtH

DPtL

CUsH

CUsL

-50 to 1200 -58 to 2192

-30 to 500 -22 to 932

-40 to 800 -40 to 1472

-100 to 400 -148 to 752

-100.0 to 400.0 -148.0 to 752.0

-50 to 200 -58 to 392

-50.0 to 200.0 -58.0 to 392.0

Installation

TC4S/SP (48 48mm) Series TC4Y (72 36mm) Series

※

Mount the product on the panel, fasten bracket by pushing with tools as shown above. (In case of TC4Y, fasten bolts for bracket.)

Other Series

Dimensions

TC4S Series

TC4SP Series

72.2

64.56 48 58.5 45

TC4W Series

64.596 6

(unit: mm)

44.7

11.0×22.0mm

64.5

64.56

91.5

TC4L Series TC4H Series

64.5696

91.5

TC4Y Series

72 77

TC4M Series

72 6

67.5

Bracket

Approx. 254g (approx. 155g)

TC4S/TC4SP Series TC4Y Series

104.4

TC4M, TC4W, TC4H, TC4L Series

44.9

48.6 45

3.5 10

3.34

37.5

40.5

23.9

Connections

※

TC4 Series has selectable control output; Relay output, and SSR drive output. AC/DC power type does not have SSRP function.

TC4S Series

SSR OUT: 12VDC ±2V 20mA Max

※

SOURCE 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz 24-48VDC 3W

TC4Y Series

]

SENSOR

1 7

AL1 OUT: 250VAC 1A 1a

2 8

AL2 OUT: 250VAC 1A 1a

3 9

Relay OUT: 250VAC 3A 1a

4 10

5 11

6 12

AL1 OUT: 250VAC 1A 1a

1 2 3 4 5 6 7 8 9 10 11

RTD

Relay OUT: 250VAC 3A 1a

SSR OUT: 12VDC ±2V 20mA Max

- +

SOURCE 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz 24-48VDC 3W

※

SENSOR

TC4M Series

1 10

2 11

3 12

<Round>

4 13

AL1 OUT: 250VAC 1A 1a

5 14

AL2 OUT: 250VAC 1A 1a

6 15

Relay OUT: 250VAC 3A 1a

7 16

8 17

9 18

SENSOR

SSR OUT: 12VDC ±2V 20mA Max

SOURCE 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz 24-48VDC 3W

Use crimp terminals or teminals of size specied below.

※

a Min. 3.0mm Min. 3.0mm b Max.5.8mm Max.5.8mm

TC4SP Series

Relay OUT 250VAC 3A 1a

RTD

SENSOR

TC4H, TC4W, TC4L Series

4 16

5 17

6 18

※

7 19

AL1 OUT: 250VAC 1A 1a

8 20

AL2 OUT: 250VAC 1A 1a

9 21

Relay OUT: 250VAC 3A 1a

24-48VDC 3W

a b c

SSR OUT: 12VDC ±2V 20mA Max

SOURCE 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz 24-48VDC 3W

RTD

※

1: AC power: 100-240VAC 5VA 50/60Hz

AC/DC power: 24VAC 5VA 50/60Hz

Terminal number

1 to N 6 Max. 1.9 Max. 4.0

Panel cut-out

Size

A B C D

Model

TC4S Min. 65 Min. 65 45

TC4SP Min. 65 Min. 65 45

TC4Y Min. 91 Min. 40 68

TC4M Min. 90 Min. 90 68

TC4H Min. 65 Min. 115 45

TC4W Min. 115 Min. 65 92

TC4L Min. 115 Min. 115 92

AL1 OUT: 250VAC 1A 1a

SSR OUT: 12VDC ±2V 20mA Max

※

1 SOURCE 100-240VAC 5VA 50/60Hz 24VAC 5VA 50/60Hz 24-48VDC 3W

RTD

SENSOR

(unit: mm)

+0.6

+0.7

31.5

+0.7

+0.6

+0.8

SSR Drive Output Selection Function (SSRP Function)[

● SSRP function is selectable one of standard ON/OFF control, cycle control, phase control by utilizing

standard SSR drive output.

● Realizing high accuracy and cost effective temperature control as linear output(cycle control and

phase control).

● Select one of standard ON/OFF control [

parameter of Parameter group 2. For cycle control, connect zero cross turn-on SSR or random turn-on SSR. For phase control, connect random turn-on SSR.

Temperature controller

(TC4Series)

Power

100-240VAC

50/60Hz

※

When selecting cycle or phase control mode,

controller must be the same.

※

In case of selecting cycle [ not allowed to set.

※

For AC/DC power model (TC4 - 2R), this parameter [ standard control by relay or SSR.

1)Standard ON/OFF control [ A mode to control the load in the same way as Relay output type. (ON: output level 100%, OFF: output level 0%)

2)Cycle control [ A mode to control the load by repeating output ON / OFF according to the rate of output within setting cycle. Having improved ON / OFF noise feature by Zero Cross type.

3)Phase control [ A mode to control the load by controlling the phase within AC half cycle. Serial control is available. Random turn-on SSR must be used for this mode.

CYCL

PHAS

]

Terminal cover (sold separately)

RSA-COVER (48×48mm) RMA-COVER (72×72mm)

48.4

41.5

9.8

22.5

RHA-COVER

(48×96mm, 96×48mm )

+0.6 0

+0.5 0

+0.7 0

+0.8 0

+0.6 0

+0.8 0

47.2

91.5

RLA-COVER (96×96mm )

], cycle control [

STND

SSR voltage output

(12VDC)

CYCL

SSR module

the power supply for a load and a temperature

CYCL

STND

] or phase [

]

OUT

] control mode for PID control, control cycle [T] is

PHAS

] is not displayed and it is available only

SSrM

ON ONOFF OFF

50Cycle 50Cycle

50% 80%

10% 50%

68.5

] , phase control [

PHAS

Load

91.5

SSrM

] at [

SSrM

]

Parameter Groups

Press any key among

, , , .

SV setting Parameter group 1[

④

※

1: It is not displayed for AC/DC power model (TC4 - 2R).

※

If no key entered for 30 sec., it returns to RUN mode automatically and the set value of parameter is not be saved.

※

This parameter might not be displayed depending on

other parameter settings.

①

Press any key once in RUN mode, it advances to set value

setting group.

②

Press key over 2sec. in RUN mode, it advances to

parameter group 1.

③

Press key over 4sec. in RUN mode, it advances to

Parameter group 2.

④

First parameter will be displayed on viewer when it

advances to the setting group.

⑤

Press key over 3sec. in the setting group, it returns

to RUN mode.

※

Exception: Press key once in SV setting group it returns to RUN mode.

※

Press key again within a sec after return to RUN mode by press key over 3sec., it advances to the first parameter of previous setting group.

※

Parameter setup

• Set parameter as the above considering parameter relation of each setting group.

• Check parameter set value after change parameter of Parameter group 2.

※

Indicator model (TC4 -N N)displays shaded parameter ( ) of Parameter group 2.

※

AL-1

AL-2

※

If alarm operation mode[ parameter is not displayed.

● Flow Chart For SV Setting Group

※

In case of changing set temperature from 210℃ to 250

④Check SV

● Parameter Reset

Reset all parameters as factory default. Hold the front + + keys for 5 sec., to enter parameter reset [ parameter. Select ' maintained. If setting parameter lock [

● Parameter Group 1

3 sec.

AL1 alarm temperature

AL2 alarm temperature

※

Proportional band

Derivation time

Parameter group 2

parameters of Parameter group 2 is decided whether to display according by alarm output type.

Run mode

AL-1

①RUN mode (display current temperature)

Press any key among , , , .

②Set value change mode

' and all parameters are reset as factory default. Select ‘NO’ and previous settings are

YES

2 sec.

PAR1

AL1

AL2

Auto-tuning

Integral time

Manual reset

REST

ON/OFFcontrol

hysteresis

HYS

RUN mode

②①

] Parameter group 2[

PAR1

3sec.

AL1 alarm temperature

AL1

AL2 alarm temperature

AL2

Auto tuning

Proportional band

Pㅁㅁ

Integral time

Derivative time

Manual reset (Normal

REST

deviation correction)

ON/OFF

HYS

control hysteresis

IN-Tㅁㅁ

UNITㅁㅁ

IN-Bㅁㅁ

MAvFㅁㅁ

L-SV

H-SV

O-FTㅁㅁ

C-MD

SSrMㅁㅁ

AL-1ㅁㅁ

AL-2ㅁㅁ

AHYSㅁㅁ

LBaTㅁㅁ

LBaBㅁㅁ

DI-Kㅁㅁ

ErMVㅁㅁ

Parameter group 1

→

] of Parameter group 2 is set to

AL-2

℃

Change set value by , , keys.

] or processing auto-tuning, parameter reset is unavailable.

LOC

※

1: S: Press any key among , , .

※

2: After checking/changing set value at each parameter, and press

key, set value flashes twice and it moves to next parameter

automatically.

※

3: It is displayed when control type parameter [

group 2 is set

※

Press key for 3 sec. to return RUN mode at any parameter.

※

This parameter might not be displayed depending on other

parameter settings.

1250

Setting range: Deviation alarm (-[F.S] to [F.S],

※

In case alarm operation mode [ /

1250

01)0

0000

05)0

LBa

parameters is displayed.

Setting range: 0.1 to 999.9

Setting range: 0 to 9999 sec.

※

Integral operation will be OFF when set value is "0".

Setting range: 0 to 9999 sec.

※

Derivative operation will be OFF when set value is "0".

Setting range: 0.0 to 100.0%

※

It is displayed in P/PD control.

Setting range: 1 to 100

※

It is displayed when control type parameter [

002

group 2 is set

PID

Absolute value alarm (temperature range)

of Parameter group 2 is set to [

※

It starts to operate auto-tuning when it is ON and set as OFF automatically after finish the operation.

ONOFF

※

Deviation indicators (▲, , ▼

sec.) during auto tuning function.

℃/℉

(For

℃/℉

ONOF

③

4sec. 2sec.

Input type

Temperature unit

Input correction

Input digital lter

SV low-limit value

SV high-limit value

Control output operation

Control type

Control output

OUTㅁㅁ

SSR drive output method

Control cycle

alarm operation mode

AL1

alarm operation mode

AL2

Alarm output hysteresis

monitoring time

LBA

detection range

LBA

Digital input key

Control output MV in case of input break error

Parameter lock

LOCㅁㅁ

SV setting

→

AM)_

SBa

AL-1, AL-2

DPtL/CUsL

PAR2

3sec.

③Finish the setup.

C-MD

AM)_/ SBa

) flash (cycle:1

: 0.1 to 50.0

C-MD

⑤

]

※

LBa, AHYS

]

INIT

] of parameter

], no

℃/℉)

] of Parameter

● Parameter Group 2

Run mode

3 sec.

PAR2

Input type

IN-T

Temperature unit

UNIT

Input correction

IN-Bㅁㅁ

Input digital lter

MAvF

SV low-limit value

L-SV

SV high-limit value

H-SV

Control output operation

O-FT

Control type

C-MD

Control output

OUT

SSR drive

output method

SSrM

Control cycle

AL1 alarm operation

AL-1

AL2 alarm operation

AL-2

Alarm output hysteresis

AHYS

LBA monitoring time

LBaT

LBA detection band

LBaB

Digital input key

DI-K

Control output MV in case

of input break error

ErMV

Parameter lock

LOC

Factory Default

SV setting

●

Parameter Factory default

Parameter Group 1

●

Parameter Factory default

AL1 AL2

AT OFF

P 01)0 I D

REST 05)0

HYS 002

4 sec.

※

1250

0000

※

1: S: Press any key among , , .

※

2: After checking/changing set value at each parameter, and press

key, set value flashes twice and it moves to next parameter

automatically.

※

Press key for 3 sec. to return RUN mode at any parameter.

※

This parameter might not be displayed depending on other

parameter settings.

KCA JIC

※

When changing input type, SV,

LBaB, AHYS

000

Setting range: -999 to 999 (

Setting range: 0.1 to 120.0 sec.

※

Setting range: Within the rated temperature

-050

range by input sensor [ When changing SV low-limit value, if SV < Setting range: Within the rated temperature range by input sensor [

1200

When changing SV high-limit value, if SV >

HEAT

PID

RLY

STND

Setting range:0.5 to 120.0 sec.

※

If control output [

02)0

set as

※

This T will not be displayed when SSR drive output method [ is set as

AM!A

※

Alarm operation mode

※

Same with the above [

AM@A

※

When changing alarm operation AL1, AL2, alarm temperature of AL1, AL2 is initialized.

Setting range: 1 to 100

※

If alarm operation mode [

001

LBA, AHYS

Setting range: 0 to 9999sec. (Automatically setting with Auto-tunning)

※

LBaT

AL-2

Setting range: 0 to 999 (Automatically setting with Auto-tunning)

※

002

When alarm operation mode [ alarm (LBA) [

LBaB

LIC

DPtH

DPtL

parameters are initialized.

?F?C

Set input digital filter time for average input value affected control, and display value.

, SV is initialized as

L-SV

, SV is initialized as

H-SV

※

COOL

※

ONOF

※

SSR

CYCL PHAS

, factory default is 2.0 sec.

SSR

CYCL, PHAS

LBaA

parameter is displayed when alarm operation mode [ ] is set as

parameter is displayed.

IN-B, H-SV, L-SV, AL1, AL2, LBaT

※

Front temperature unit indicator will flash when selecting the unit.

※

When changing temperature unit, SV,

L-SV, AL1, AL2, LBaT, LBaB, AHYS

are initialized.

When changing control output operation, initialized.

When changing control type, (control output MV is below 100%) and OFF automatically.

Operates only selected output between Relay or SSR.

OUT

: -199.9 to 999.9)

CUsL

-1digit)]

H-SV

L-SV

+1digit)]

L-SV

H-SV

It is displayed when selecting control output [

] as

OUT

DC power type (TC4 - 2R), this parameter [

SSrM

, factory default is 20.0 sec, or

RLY

L-SV

H-SV

※

] is set as

DPtL

≤ (

≥ (

AM!Aㅁ AM!B

※

Alarm option

AL-1

(

℃/℉

DPtL/ CYsL

LBA

℃/℉

], and

AL-1, AL-2

(

DPtL/ CUs

LBaT

parameter is not displayed.

: 0.1 to 50.0℃)

] is set to

: 0.0 to 999.9

AL-1, AL-2

parameter does not set as 0,

STOP AlRE ATOFF

※

is not displayed for not alarm output model.

AlRE

※

AT is not displayed

00)0

OFF

when control type parameter [

Setting range: 0.0 to 100.0%

※

0.0/100.0% is displayed when control type parameter [ set

ONOF

※

When changing PID control to ON/OFF control, if MV is below

100.0%, it is initialized as 0.0%.

C-MD

※

LOC1 LOC2 LOC3

Parameter Group 2

●

Parameter Factory default Parameter Factory default

IN-T ㅁKCA T 02)0 UNIT ?C IN-B 0000

AL-1 AM!A

MAvF 00)1 AL-2 AM@A L-SV -050 AHYS 0001 H-SV 1200 LBaT 0000 O-FT HEAT LBaB 002 C-MD PID DI-K STOP

OUT RLY ErMV 00)0

SSrM STND LOC OFF

※

AC/DC power type has no SSR drive output method [ supports only ON/OFF output when selecting [

OUT

CU%H CU%L

IN-B, H-SV

parameters

※In case of [

IN-T

input sensor type, low/high-limit setting temperature (SV) is also set as max./min. temperature range of input sensor.

ErMU

is initialized

ErMU

DI-K

. For AC/

SSR

] is not displayed.

※

Press key to convert alarm operation mode into alarm option.

AM)_, SBa

)

℃/℉

] is set as loop break

] is set

For indicator model (TC4 -N N), only

LOC1

ONOF

C-MD

are available.

SSrM

in control output

SSR

] and

Alarm [

Alarm operation

1)Alarm operation

Mode Name Alarm operation Description

AM)_

AM!

AM@

AM#

]

AM$

AM%

AM^

turns

SBa

LBa

※

H: Alarm output hysteresis[

2)Alarm opetion

Option Name Description

ㅁㅁㅁㅁㅁㅁAM .A

AM ㅁ.ㅁㅁㅁㅁㅁㅁㅁㅁㅁㅁB

AM .C

]

SSrM

AM .D

AM .E

AM .F

AL-1

] is

Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set temperature, alarm temperature [ to RUN mode.

3)Sensor break alarm

The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between standard alarm [

4)Loop break alarm (LBA)

It checks control loop and outputs alarm by temperature change of the subject. For heating control (cooling control), when control output MV is 100% (0% for cooling control) and PV is not increased over than LBA detection band [ control) and PV is not decreased below than LBA detection band [

LBaB

OFF

Start control to

When executing auto-tuning, LBA detection band[

on auto tuning value. When alarm operation mode [

detection band [

AL-1/ AL-2

AM!A

- -

Deviation high-limit alarm

Deviation low-limit alarm

Deviation high/lowlimit alarm

Deviation high/lowlimit reserve alarm

Absolute value high limit alarm

Absolute value low limit alarm

Sensor break alarm

Loop break alarm

Standard alarm

Alarm latch

Standby sequence 1

Alarm latch and standby sequence 1

Standby sequence 2

Alarm latch and standby sequence 2

] during LBA monitoring time [

When control output MV is 100%, PV is increased over than LBA detection band [ LBA monitoring time [

The status of changing control output MV (LBA monitoring time is reset.)

When control output MV is 0% and PV is not decreased below than LBA detection band [ during LBA monitoring time [

Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.

The status of changing control output MV (LBA monitoring time is reset.)

When control output MV is 100% and PV is not increased over than LBA detection band [ during LBA monitoring time [

When control output MV is 100% and PV is increased over than LBA detection band [ during LBA monitoring time [

The status of changing control output MV (LBA monitoring time is reset.)

Alarm option

OFF ONH

100℃PV110℃

High deviation: Set as 10℃ High deviation: Set as -10℃

90℃SV100℃

Lower deviation: Set as

10℃

High/Lower deviation: Set as 10℃

OFF OFFONH H

High/Lower deviation: Set as 10℃

OFF ONH

90℃SV100℃

Absolute-value Alarm:

Set as 90℃

90℃

Absolute-value Alarm:

Set as 90℃

AHYS

If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.

If it is an alarm condition, alarm output is ON and maintains ON status. (Alarm output HOLD)

First alarm condition is ignored and from second alarm condition, standard alarm

operates. When power is supplied and it is an alarm condition, this rst alarm condition

is ignored and from the second alarm condition, standard alarm operates.

If it is an alarm condition, it operates both alarm latch and standby sequence. When

power is supplied and it is an alarm condition, this rst alarm condition is ignored and

from the second alarm condition, alarm latch operates.

First alarm condition is ignored and from second alarm condition, standard alarm operates. When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON. After clearing alarm condition, standard alarm operates.

Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF, but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON. After clearing alarm condition, alarm latch operates.

] during LBA monitoring time [

LBaB

] and LBA monitoring time [

LBaB

Set both alarm operation and alarm option by combining.

] Input Correction [

Each alarm operates individually in two alarm output models. When the current temperature is out of alarm range, alarm clears automatically. If alarm option is alarm latch or alarm latch and standby sequence 1/2, press digital input key( + 3 sec., digital input key[ turn OFF the power and turn ON to clear alarm.

OFF ONH

OFFON H

100℃PV110℃

Lower deviation: Set as

OFFON ONH H

90℃

100℃

90℃

100℃

OFF ONH

Absolute-value Alarm:

OFFON H

100℃

]

LBaT

Absolute-value Alarm:

] or alarm operation [

AL1, AL2

LBaT

], alarm output turns ON.

], loop break alarm (LBA) turns ON after LBA monitoring time.

LBaT

], loop break alarm (LBA) turns ON after LBA monitoring time.

LBaT

], loop break alarm (LBA) turns OFF after LBA monitoring time.

LBaT

] and LBA monitoring time are automatically set based

LBaB

AL-1, AL-2

] parameter is displayed.

LBaT

] of Parameter group 2 set as

DI-K

No alarm output

If deviation between PV and SV

90℃SV100℃

-10℃

110℃

100℃PV110℃

Set as 110℃

100℃PV110℃

Set as 110℃

], or when control output MV is 0% (100% for cooling

] is set as loop break alarm (LBA)[

as high-limit is higher than set value of deviation temperature, the alarm output will be ON.

OFFON H

If deviation between PV and SV as low-limit is higher than set value of deviation temperature, the alarm output will be ON.

If deviation between PV and SV as high/low-limit is higher than set value of deviation temperature, the alarm output will be ON.

If deviation between PV and SV as high/low-limit is higher than set value of deviation temperature, the alarm output will be OFF.

If PV is higher than the absolute value, the output will be ON.

OFFON H

If PV is lower than the absolute value, the output will be ON.

It will be ON when it detects sensor disconnection.

It will be ON when it detects loop break.

AL-1, AL-2

] or alarm latch [

SBaA

], switching STOP mode

SBaB

LBaB

AlRE

LBa

] during

LBaB

), or

LBaB

]

], LBA

IN-B

Controller itself does not have errors but there may be error by external input temperature sensor. This function is for correcting this error. E.g.) If actual temperature is 80℃ but controller displays 78℃, set input correction value [

controller displays 80℃.

※

As the result of input correction, if current temperature value (PV) is over each temperature range of input sensor, it displays '

Input Digital Filter [

If current temperature (PV) is uctuating repeatedly by rapid change of input signal, it re ects to MV and stable control is impossible. Therefore, digital lter function stabilizes current temperature value. For example, set input digital lter value as 0.4 sec, and it applies digital lter to input values during 0.4 sec and

displays this values. Current temperature may be different by actual input value.

Hysteresis [

● If Hysteresis is too narrow, hunting (oscillation,

chattering) could occur due to external noise.

● In case of ON / OFF control mode, even if PV reaches

stable status, there still occurs hunting. It could be due to Hysteresis [ or sensor’s location. In order to reduce hunting to a minimum, it is required to take into following factors consideration when designing temp. controlling; proper Hysteresis [ characteristics, sensor’s response and location.

Manual Reset [

When selecting P/PD control mode, certain temperature difference exists even after PV reaches stable status because heater's rising and falling time is inconsistent due to thermal characteristics of controlled objects, such as heat capacity, heater capacity. This temperature difference is called offset and manual reset [ function is to set/correct offset. When PV and SV are equal, reset value is 50.0%. After control is stable, PV is lower than SV, reset value is over 50.0% or PV is higher than SV, reset value is below 50.0%.

' or '

HHHH

] SV, load’s response characteristics

HYS

LLLL

HYS

]

], heater’s capacity, thermal

REST

Digital Input Key ( + 3sec.) [

Parameter

OFF

RUN/STOP

Clear alarm

Auto-tuning

Control Output MV When Input Sensor Line Is Broken [

The function to set control output MV in case of open error. Users are able to set by ON/OFF setting or MV setting. It executes control output by set MV regardless of ON/OFF or PID control output.

Operation

It does not use digital input key function.

OFF

Pauses control output. Auxiliary output (except loop break alarm, sensor break alarm) except Control output operates as setting. Hold the digital input keys for 3 sec. to restart.

STOP

RUN RUN

STOP STOP RUN

Clears alarm output by force. (only when alarm option is alarm latch, or alarm latch and standby sequence 1/2 .)

AlRE

This function is applied when present value is out of alarm operation range but alarm output is ON. Alarm operates normally right after clearing alarm.

Starts/Stops auto-tuning. This function is same as auto-tuning[AT] of parameter group 1. (You can start auto-tuning [AT] of parameter group 1 and stop it by digital input key.)

This parameter AT appears only when control method [

※

is set as

PID

parameter is changed as

Parameter Lock [

A function to prevent changing SV and parameters of each setting group. Parameter setting values are still possible to check when parameter lock is set.

※

are available only for indicator (TC4 -N N).

OFF, LOC1

Error

Display Description Troubleshooting

Flashes if input sensor is disconnected or sensor

OPEN

is not connected. Flashes if measured sensor input is higher than

HHHH

temperature range. When input is within the rated temperature Flashes if measured sensor input is lower than

LLLL

temperature range.

]

MAvF

]

REST

t t tt

. When control method [

LOC

OFF

]

Control output

]

C-MD

Display Description

OFF LOC1 LOC2 LOC3

Check input sensor state.

range, this display disappears.

Heating operation

ON OFF

Hysteresis

[

HYS

●Manual reset [

DI-K

] Parameter group 2 is set as

Unlock Lock parameter group 2 Lock parameter group 1, 2 Lock parameter group 1, 2, SV setting

REST

Set below 50.0 as reset value

Set over 50.0 as reset value

]

] Parameter group 2

C-MD

IN-B

]

] by control result

Offset

Cautions during Use

1. Follow instructions in 'Cautions during Use'. Otherwise, It may cause unexpected accidents.

2. Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length. For thermocouple (CT) temperature sensor, use the designated compensation wire for extending wire.

3. Keep away from high voltage lines or power lines to prevent inductive noise.

In case installing power line and input signal line closely, use line lter or varistor at power line and shielded

wire at input signal line. Do not use near the equipment which generates strong magnetic force or high frequency noise.

Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.

5. Do not use the unit for other purpose (e.g. voltmeter, ammeter), but temperature controller.

6. When changing the input sensor, turn off the power rst before changing. After changing the input sensor, modify the value of the corresponding parameter.

7. 24VAC, 24-48VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.

8. Make a required space around the unit for radiation of heat.

For accurate temperature measurement, warm up the unit over 20 min after turning on the power.

9. Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power.

10. Do not wire to terminals which are not used.

11. This unit may be used in the following environments.

Indoors (in the environment condition rated in 'Specications')

①

Pollution degree 2

③

Major Products

]

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]

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18, Bansong-ro 513beon-gil, Haeundae-gu, Busan, South Korea, 48002 TEL: 82-51-519-3232

E-mail:

Altitude max. 2,000m

②

Installation category II

④

http://www.autonics.com

sales@autonics.com

DRW170 775A A

] as '

' and

002

Temp.

Digital input key

(t: over 3 sec.)

, this

ONOF

ErMV

]

Autonics TC4S, TC4SP, TC4Y, TC4M, TC4W Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Considerations

Ordering Information

Unit Description

Installation

Dimensions

Connections

Parameter Groups

Manual reset

hysteresis

Input correction

Digital input key

Parameter lock

Factory Default

Error

Cautions during Use

Major Products