Atec Epoch-XT User Manual

ULTRASONIC FLAW DETECTOR
EPOCH XT
• ProvenUltrasonicPerformance
• BroadApplicationUse
• DirectAccessInterface
• EN12668-1Compliant
920-105H-EN
EPOCH XT
Advanced Ultrasonic Flaw Detector
Key Features
■ EN12668-1 compliant
■ Tested for explosive atmosphere, vibration
and shock
■ Designed to meet IP67 requirements to
withstand harsh environments
■ Direct access hand-held design
■ Split screen view of A-scan and param-
eters for fast calibration verification
■ Dynamic DAC/TVG Standard
– Dynamic DAC curves – Custom warning – Meets ASME requirements – TVG table allows fully customized TVG
setups
■ Onboard DGS/AVG feature
The EPOCH XT Ultrasonic Flaw Detector is designed for great inspection flexibility and for use in extreme environments. It combines a multitude of enhanced flaw detection and measurement features, a bright multicolor LCD, versatile battery options, powerful data management, and numerous software features in a compact unit with a sealed case designed to meet IP67 requirements.
The EPOCH XT allows the operator access to a wide variety of standard pulser and receiver features that make the unit flexible to a large number of flaw detector applications. With up to 475V pulse energy combined with Olympus NDT’s PerfectSquare
tunable square wave pulser, the EPOCH XT is capable of high penetration applications beyond the standard flaw detector. And with an arsenal of optional software features, the instrument can be enhanced to meet the needs of nearly any conventional ultrasonic inspector.
■ Multiple battery options – can be used
with lithium-ion, NiMH, or C-cells
■ Host USB port for direct printing and storage
to USB drives
■ Client USB Port for PC communication
■ Perfect Square
electronically controlled on both the leading and trailing edges to maximize transducer performance and near-surface resolution.
■ Digital receiver filtering
– 7 standard filters for excellent signal to
noise ratio
– 30 optional filters for expanded applications
■ Wide pulse voltage range from 50V to
475V
■ PRF adjustable from 10 Hz to 1 kHz in
10 Hz increments. All measurements are taken “single shot.”
■ Powerful alphanumeric data logger:
Corrosion thickness gage file types can be set up onboard.
■ Simple incremental and calibration files
■ Multicolor LCD
Technology: Pulse is
■ Lightweight – 2.1 kg (4.7 lb)
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Loaded With Practical Measurement Features
The EPOCH XT incorporates many standard measurement features including a tunable square wave pulser, selectable narrow-band and broadband digital filters, gain range from 0 dB to 110 dB, peak memory and peak hold, adjustable PRF, 0.01 mm (0.001 in.) measure­ment resolution, and two gates with programmable alarms. In addition, the unit offers many standard and optional application-specific software features: Dynamic DAC/TVG (Distance Amplitude Correction/ Time Varied Gain), On-board DGS/AVG, AWS D1.1 and D1.5, manual or encoded B-scan, Advanced Filter, and GageView Pro
• Standard tunable square wave pulser
with PerfectSquare™ Technology allows the operator to adjust pulse width to maximize transducer performance.
• Standard digital receiver filtering:
broadband, several narrow-band settings, and a high-pass setting
• Five measurement displays that are
fully customizable to meet inspection needs. Select any Gate 1 or Gate 2 measurement for each display box.
• Amplitude measurement resolution of
0.25% full-screen height
• Amplitude measurement from 0% to
110% full-screen height
• Gate measurement modes: Peak, Edge
and First Peak Mode for thickness measurement applications
• Measurement rate adjustable from
10 Hz to 1kHz in 10 Hz increments on live screen
• Peak Mem. and Peak Hold functions
in all rectified modes. Peak Hold also functions in RF mode.
®
.
• Grid Display modes
– Standard 1 to 10 – Sound path – Leg mode for angle beam inspection – Selectable 100% or 110% vertical
display
• Leg indicator and measurement mode
indicator for each gate
• Alarm indicator for each gate
Direct-access Keypad
• Logical color-coded key organization
• Direct access to important instrument
setup parameters
• Direct entry of alphanumeric characters
• Five customizable function keys allow
the operator to quickly select preset values.
• Available in English, Japanese, or
Chinese, or International symbols
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Powerful Software Capabilities
EPOCH XT ASME III DAC
Standard Software
Dynamic DAC/TVG
Calculates signal amplitude as a percentage or dB level compared to a DAC curve or a reference echo amplitude fixed with Time Varied Gain. DAC versions include ASME, ASME 3, JIS, and Cus­tom. Contains several key features including: dynamically adjust­able DAC curves, switchable DAC and TVG views, (20% to 80%) DAC/TVG, a flexible TVG table, and custom DAC warning curves.
CSC (Curved Surface Correction)
Corrects sound path information when using an angle beam trans­ducer to circumferentially inspect a curved surface.
DGS/AVG
Flaw sizing technique that permits echo signals to be evaluated using a DGS/AVG diagram associated with a particular type of probe and material. The DGS/AVG diagram shows the relationship among echo height, flaw size, and distance from the transducer.
EPOCH XT B-scan and Floating Gate
Software Options
B-Scan
Single value (thickness) based B-scan that allows fully encoded or manual scans for corrosion monitoring. Simultaneous viewing of an A-scan and B-scan is available. Operates in all test modes including: TVG, Echo-to-Echo, and Floating Gate. Includes Float­ing Gate option.
Floating Gate
Gate option, which allows the operator to “float” Gate 1 and/or Gate 2 at a selected height compared to a gated echo (–1 dB to –14 dB). This feature is intended to allow more consistent, precise readings, especially in Edge Detection mode. This option is in­cluded in the B-scan option.
AWS D1.1 & D1.5 Provides a dynamic reflector “indication rating” for various AWS weld inspection applications. This allows for more efficient in­spection by eliminating manual calculations.
EPOCH XT DGS/AVG
The AVG/DGS Binder, contains a DGS diagram and specification sheets for each angle beam, dual element, and protective face trans­ducers from the Olympus NDT Atlas Transducers series. These diagrams are printed on splash and tear proof paper and housed in a six-ring binder.
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Template Storage
Interface Gate
Template Storage
Allows on-screen comparison of a live waveform with a saved reference waveform. Saved templates can be dynamically toggled on and off with a single key press for fast waveform comparison. Gain adjustment feature allows each saved template a unique base gain for inspections requiring varying sensitivity levels. Ex­cellent for spotweld analysis and other applications.
Advanced Filters
The Advanced Filters option takes advantage of the EPOCH XT’s unique digital receiver design and allows unprecedented filtering flexibility. This option allows the EPOCH XT operator to choose from 37 different filter settings. Specific performance improvements from this option include:
•Performanceimprovement with low- frequency probes com-
monly used for inspection of composites and plastics.
•ImprovedinitialpulserecoverywithnewDCcoupledsetups.
•
Optimized broadband response from mid- to high-frequency
transducers.
•Useofverylowfrequencytransducers(50kHzto100kHz
range) for specialized applications.
Interface Gate
This optional third measurement gate enables real-time tracking of a variable interface echo in order to maintain consistent digital measurements.
Backwall Echo Attenuator (BEA)
Attenuates the backwall echo of an inspected part using the screen region defined by Gate 2. BEA is used to avoid screen sat­uration of the backwall echo to allow detailed flaw echo examina­tion in the part region before the backwall while still monitoring the backwall echo for drop-out or signal reduction.
API 5UE
Allows defect sizing according to API Recommended Practice 5UE. Uses the Amplitude Distance Differential Technique (ADDT) to measure the size of potential defects during the proveup process of OCTG pipe. The measurement process is simple and repeatable since all ADDT variables are captured from a Peak Memory envelope.
API 5UE
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Extensive Documentation and Data Management Capabilities
GageView Pro
The optional GageView Pro interface program helps manage and format stored inspection data. Data can be printed or eas­ily copied and pasted into word processing files and spreadsheets for further reporting needs. The GageView Pro interface program also allows the creation of a customized database of identifier (ID) strings that can be uploaded to the EPOCH XT. New features include remote display of live EPOCH XT screens on a PC, Live-Screen Capture mode, database backup/restore, and multi­view windows. The interface program is fully compatible with the EPOCH LT, XT, 600 and 1000 Series.
• Export thickness or amplitude data
saved on the EPOCH to Excel, Word, or similar programs
• Create, format, and manage test
databases
• View the live instrument display on a
PC with Remote Display
• Import real-time screen snapshots
• Import and export setups between the
EPOCH and a PC
• Create a custom DGS probe library
®
Data Logger and Documentation
The EPOCH XT’s sophisticated data logger is designed for ease of use while providing a wide range of features for many flaw detection and thick­ness gaging applications. Employing Panametrics™ corrosion thickness gage technologies, the EPOCH XT is ready to meet your inspection and thickness measurement survey requirements.
File types to meet your needs:
• Incremental
• Sequential
• 2-D, 2-D EPRI
• 2-D custom point
• 3-D
• Boiler
• CAL
The EPOCH XT offers onboard report generation. Operators can set up custom report headers and print directly from the instrument using the USB host port.
Export inspection data to MS Excel spreadsheet. Data is organized into worksheets for waveforms, measurement data and instrument data.
Remote display allows the operator to view the live EPOCH XT display on a PC. Operator can also control all instrument functions with the on-screen keypad or the PC keyboard.
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GageView Pro Main File View
DGS Probe Library Management Screen
Built For Tough Environments
Physical Features
• Hand strap can be mounted for left or
right-hand operation
• Easy-to-use rubberized Pipe Stand that
can be folded in or removed
• Durable instrument-mounted D-rings
for chest harness use
• Sealed battery compartment—no tools
required for battery replacement
• Sealed I/O door for AC adaptor and
USB connections
Multiple Battery Options
The EPOCH XT offers three battery options that provide long-lasting battery operating time.
• Internal, rechargeable: NiMH, lithium-
ion, or alkaline C-cells
• Optional external smart battery charger
Environmental Ratings
IP rating
Explosive atmosphere
Shock tested EC 60068-2-27, 60 g, 6µs H.S., 3 axes, 18 total
Vibration tested
Operating temperature
Battery storage temperature –10 °C to 60 °C (–14 °F to 140 °F)
Designed to meet IP67 environmental seal requirements. The product design was confirmed to meet the IP rating by means of Olympus NDT’s internal design verification test process.
Approved for Explosive Atmosphere per MIL-STD-810F, Procedure 1, NFPA 70E, Section 500, Class 1, Div. 2, Group D
Sine Vibration per IEC 60068-2-6, 50 Hz to 150 Hz at 0.03 in. DA or 2 g, 20 sweep cycles
Lithium-ion: –20 °C to 50 °C (–4 °F to 122 °F) Nickel Metal Hydride: 0 °C to 50 °C (32 °F to 122 °F) Alkaline: –10 °C to 50 °C (14 °F to 122 °F) Recharge temperature: 0 °C to 40 °C (32 °F to 122 °F)
Optional Protective Case
The EPOCH XT is available with an option­al rubber protective case that is intended to protect the unit in harsh environments. Operators have the choice of selecting the rubber protective case in black or white rubber. The white rubber case, along with the optional white background keypad (shown left) are designed to minimize heat absorption in very hot climates with intense sunlight.
Hardware Input/Output Port Option
• Optional 16 Pin HW I/O port
– Alarm outputs – Trigger input/output – Encoder interface
• 16 Pin I/O cable available
VGA Output
The EPOCH XT comes standard with a VGA output port which allows the display to be viewed on most external monitors, projectors and other display devices. The instrument connects to VGA-compatible devices with the EPOCH XT VGA cable.
Analog Output Option
The EPOCH XT features an optional hardware port for analog output. This option provides continuous output of depth or amplitude information to an external device, such as a strip chart recorder or a PC outfitted with an Analog/Digital converter card. The information is output as a voltage, either on a 0 V to 1 V or 0 V to 10 V scale.
Dual USB Ports
• USB client port for high-speed data
transfer to computer
• USB host port to interface directly to
printers with USB ports and back up critical inspection data to USB drives
USB connections and AC input adaptors are sealed behind a thumb-screw acces­sible door.
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EPOCH XT Specifications*
General
Overall dimensions (W x H x D)
Weight 2.1 kg (4.7 lb) with lithium-ion battery Keypad English, International, Japanese, Chinese
Languages
Transducer connections BNC or Number 1 LEMO Data storage 10,000 IDs onboard Battery type Choice of lithium-ion, nickel metal hydride, and alkaline C-cells Battery life Lithium-ion: 9 h to 10 h; NiMH: 5 h; C-cells: 1 h to 2 h Power requirements AC Mains: 100 VAC to 120 VAC, 200 VAC to 240 VAC, 50 Hz to 60 Hz
Display type
Display dimensions (W x H, Diag.)
Pulser
Pulser Tunable Square Wave PRF User selectable or auto from 10Hz to 1kHz Energy settings 50 V to 475 V in 25 V increments Pulse width Adjustable from 40ns to 5,000ns (0.1 MHz) with PerfectSquare™ Technology Damping 50 , 63 , 150 , 400 
Receiver
Gain 0 to 110 dB Maximum input signal 20 V p-p Receiver input impedance 400  ± 5% Receiver bandwidth 0.2 MHz to 26.5 MHz at –3 dB
Digital filter settings
Rectification Full-wave, Positive Half-wave, Negative Half-wave, RF
System linearity
Reject 0 to 80% FSH with Visual Warning Amplitude measurement 0 to 110% full screen height with 0.25% resolution Measurement rate Equivalent to PRF in all modes
Calibration
Automated calibration
Test modes Pulse Echo, Dual, or Through Transmission Units Millimeters, inches, or microseconds Range 1.86 mm to 13,409 mm (0.073 in. to 527 in.) @ longitudinal velocity in steel Velocity 635 m/s to 15240 m/s (0.0250 in./µs to 0.6000 in./µs) Zero offset 0 µs to 4950 µs Display delay –59 mm to 12700 mm (–2.323 in. to 500 in.) Refracted angle 0.1° to 85° in 0.1° increments
Measurements
Measurement gates 2 fully independent gates for amplitude and TOF measurements
Gates (1, 2)
Gate start Variable over entire displayed range Gate width Variable from Gate Start to end of displayed range Gate height Variable from 2 to 95% full screen height Alarms Positive and Negative Threshold, Minimum Depth (Gate 1 and Gate 2) Measurement display locations 5 locations available (manual or auto selection) Echo-to-Echo Standard Gate 2-Gate 1
Other measurements
DAC/TVG Standard DAC points Up to 50 points, 110 dB dynamic range Special DAC modes 20-80% DAC, Custom DAC (up to 6 curves) Curved surface correction Standard OD or Bar correction for Angle Beam measurements
277 mm x 150 mm x 51 mm (at hand), 71 mm (at display);
10.9 in. x 5.9 in. x 2 in. (at hand), 2.8 in. (at display)
English, Spanish, French, German, Italian, Japanese, Chinese, Russian, Korean, Norwegian, Swedish
Color Liquid Crystal Display: With 60 Hz update, user-selectable color schemes and brightness, and split-screen and full-screen modes.
320 pixels x 240 pixels color 101 mm (4 in.) x 75 mm (3 in.), 125 mm (5 in.)
Seven digital filter sets standard (0.2-10 MHz, 2.0-21.5 MHz, 8.0-26.5 MHz,
0.5-4 MHz, 0.2-1.2 MHz, 1.5-8.5 MHz, 5-15 MHz), additional filters optional
Horizontal: ± 0.2% FSW Vertical: 0.25% FSH, amplifier accuracy ± 1dB
Velocity, Zero Offset Straight Beam (First Backwall or Echo-to-Echo) Angle Beam (Soundpath or Depth)
Thickness, Soundpath, Projection, Depth, Amplitude, Time-Of-Flight, Min./Max. Depth, Min./Max. Amplitude
Overshoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/ AVG, AWS D1.1/D1.5 rating (D), Reject Value
Instrument Inputs/Outputs
USB Client Port: For communication with GageView Pro
USB Host Port: Allows direct printing to any PCL5 compatible laser or inkjet printer as well as data storage on USB drives
LEMO® Hardware I/O (optional): Alarm outputs, trigger in/out, encoder interface
VGA Output Port: Connects to standard VGA monitor or projector
Analog Output Port (optional): Selectable voltage output of depth or amplitude data
Data Storage
Up to 10,000 IDs with waveforms, measurements, and setup parameters
Standard Package
EPOCH XT: Digital ultrasonic flaw detector EP-MCA: AC adaptor CASE-10009 (U8764102): Transport case 910-264: Operating manual EPXT-BAT-L (U8760021): Lithium-ion or
EPXT-BAT-N (U8760038): Nickel metal hydride
battery
Optional Accessories
EPXT-EC (U8767043): External smart battery charger
EP4/CH (U8140055): Chest harness EPXT-RPC (U8764043): Rubber protective case
(black) EPXT-RPC-W (U8764044): Rubber protective case
(white) EPXT-DP (U8780047): Clear display protectors
(10) EPXT-C-16HW-6 (U8840086): 16-pin hardware
I/O cable with diagram EPXT-C-VGA-6 (U8779019): VGA Cable
Software Options
EPXT-AWS (U8140068): AWS D1.1/D1.5 EPXT-BSCAN (U8140025): B-scan software EPXT-BSCAN-KIT-XX: B-scan kit including soft-
ware, encoder, and encoder cable
EPXT-FG (U8140073): Floating Gate EPXT-FILTERS (U8140099): Advanced Filters EPXT-BEA (U8140142): Backwall Echo Attenua-
tion software EPXT-TEMPLATE (U8140143): Template Storage
software
EPXT-API5UE (U8140144): API RP-5UE software EPXT-IG (U8140145): Interface Gate software GAGEVIEWPRO-KIT-USB (U8140078):
GageView Pro
www.olympus-ims.com
info@olympusNDT.com
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Epoch_XT_EN_8p_201202• Printed in the USA • Copyright © 2012 by Olympus NDT.
*All specications are subject to change without notice.
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isISO9001and14001certied.
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