Atec Epoch-LTC User Manual

ULTRASONIC FLAW DETECTOR
EPOCH LTC
Rugged, Handheld Flaw Detector
The EPOCH LTC digital ultrasonic flaw detector offers state-of-the-art technology in a compact and lightweight package. Based on the class-leading EPOCH XT, the EPOCH LTC is full featured, complies with the EN 12668-1 standard, and has various specialized options to meet your inspection needs.
Ultrasonic flaw detection is widely used in locating and sizing hidden cracks, voids, disbonds, and similar discontinuities in welds, forgings, billets, axles, shafts, tanks and pressure vessels, turbines, and structural components.
Part of the EPOCH
flaw detector family
The EPOCH LTC features a bright, multi­color transflective, full-VGA (640 pixels x 480 pixels) display offering high-resolution A-scans and superior visibility in all lighting conditions, including direct sunlight. The EPOCH LTC is also designed for IP67 rating, ensuring that the instrument can perform in the harsh environments com­mon in the inspection field.
Features
■ Designed for IP67 rating to ensure field
ruggedness
■ Complies with the EN12668-1 standard
■ Only 960 g (2.1 lb)
■ Full-color VGA display with transflective
technology
■ USB On-The-Go port for computer
communication and direct printing
■ Onboard and miniSD Card storage
capabilities for the data logger
■ Standard dynamic DAC/TVG
■ Standard onboard DGS/AVG
■ Digital high dynamic range receiver with
digital filters
■ High-performance square wave pulser
with tuning option
920-121G-EN
Powerful Performance in a Compact Flaw Detector
The EPOCH LTC offers many standard features to meet your inspection needs. These include a fixed width square wave pulser, dynamic DAC/TVG, onboard DGS/AVG, selectable digital filters, gain range from 0 dB to 110 dB, peak memory, 0.01 mm (0.001 in.) measure­ment resolution, and one gate with programmable alarms. In addition, the EPOCH LTC offers many optional, application-specific soft­ware features such as AWS D1.1/D1.5 weld rating, manual PRF control, pulse width tuning, and the GageView Pro interface program.
• Standard fixed widthc square wave
pulser with PerfectSquare™ technology
• Digital receiver filtering: standard,
broadband, and high-pass settings
• Four, fully customizable measurement
displays to meet inspection needs. Select any Gate measurement for each display box
• Amplitude measurement resolution of
0.25% full screen height
• Auto-calibration for thickness,
soundpath, or angular depth
• Amplitude measurement from 0% to
110% full screen height
• PRF rate automatically controlled from
10 Hz to 500 Hz. Manual control is optional
• Grid display modes
– Standard 1 to 10 – Soundpath – Leg mode for angle beam inspection – Selectable 100% or 110% vertical
display
Built for Tough Environments
The EPOCH LTC can withstand the rigors of field operation in harsh environments, from offshore to deserts.
Environmental Ratings
IP rating
Explosive atmosphere
Shock tested
Vibration tested
Drop tested
Operating temperature Lithium-ion: –10 °C to 50 °C (14 °F to 122 °F)
Battery storage temperature
Recharge temperature range
Battery compartment
I/O door
Simplified Keypad Design
The EPOCH LTC features a simple keypad design that allows full control with the left or right hand for direct access to important functions. The keypad design also makes for rapid and easy parameter adjustments and recall of instrument configuration (CAL) files.
The keypad is available in English, interna­tional symbols, Japanese, and Chinese.
Four custom function keys allow opera­tors to select preset values for instrument configuration parameters.
Designed to meet the standards of the Ingress Protection (IP) rating number IP67
Safe operation as defined by Class I, Division 2, Group D, as defined in the Na­tional Fire Protection Association Code (NFPA
70), Article 500, and tested using MIL-STD­810F, Method 511.4, Procedure I.
IEC 60068-2-27; 60 g, 6 ms H.S., 3 axes, 18 shocks total
Sine vibration as per IEC 60068-2-6; 50 Hz to 150 Hz at 0.03 in. DA or 2 g, 20-sweep cycles
MIL-STD-810F, 4.5.5 Procedure IV–Transit drop. 48 in. drop onto 2 in. plywood surface backed by concrete. Drop on each face, edge, and corner for a total of 26 drops
0 °C to 50 °C (32 °F to 122 °F)
0 °C to 40 °C (32 °F to 104 °F)
Sealed – no tools necesssary to replace battery
Sealed I/O door for USB On-The-Go connection, miniSD Card slot, and VGA/RS-232 port
Hand strap can be moved for use with left or right hand
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Advanced Software Features and Data Management
Standard dynamic DAC/TVG: Calculates signal amplitude as a percentage or decibel level compared to a DAC curve or a refer­ence echo amplitude fixed at a time-varied gain. DAC versions include ASME, ASME 3, JIS, and Custom. Also includes several key features: dynamically adjustable DAC curves, switchable DAC and TVG views, and custom DAC warning curves.
Standard onboard DGS/AVG: Flaw sizing technique allowing echo signals to be evaluated with a DGS/AVG diagram as­sociated to a particular type of probe and material. The DGS/AVG diagram illustrates the relationships between echo height, flaw size, and distance from the transducer
Gate 2 (Echo-to-Echo): Allows Gate 2 measurements, Echo-to-Echo measurements, and Gate 2 alarms
CSC (Curved Surface Correction):
Corrects sound path information when using an angle beam transducer to circumferen­tially inspect a curved surface.
Software Options
Manual PRF control: Allows operators to manually adjust the EPOCH LTC’s pulse repetition frequency (PRF) from 10 Hz to 500 Hz in 10-Hz increments
Extended range: Extends the standard range of the EPOCH LTC to 3.36 mm to 13,404 mm (0.132 in. to 527 in.) at 5900 m/s (0.2320 in./ms) Includes Low Pass filter (0.5 MHz to 4.0 MHz).
Tunable square wave pulser: Allows operators to tune the pulse width of the square wave pulser to optimize transducer performance. This maximizes signal-to­noise ratio and penetration in difficult materials.
AWS D1.1 and D1.5: Provides a dynamic reflector indication rating for various AWS weld inspection applications. This allows more efficient inspections by eliminating manual calculations .
API 5UE: Allows defect sizing according to API Recommended Practice 5UE. Uses the Amplitude Distance Differential Technique (ADDT) to measure the size of potential defects during the prove-up process of OCTG pipe. The measurement process is simple and repeatable since all ADDT variables are captured from a Peak Memory envelope.
Instrument Inputs/Outputs
USB USB On-The-Go port for PC communication, printing, and data storage.
VGA ouput port Standard
miniSD miniSD Card slot for data storage.
RS-232 port Yes
Capable of storing up to 50,000 IDs with waveforms, measurements, and
Data Storage
configuration parameters in the onboard memory. The miniSD Card allows virtually unlimited data storage.
GageView Pro
The optional GageView program helps manage and format stored inspection data. Data can be printed or easily copied to word processing files and spreadsheets for further reporting needs. GageView Pro also allows creating custom­ized databases of identifier (ID) strings that can be uploaded to the EPOCH LTC. The program is fully compatible with the
Software option API 5UE allows defect sizing according to API Recommended Practice 5UE
EPOCH LT, XT, 600 and the 1000 Series.
With GageView Pro operators can:
• Export thickness or amplitude data
saved on the EPOCH to Microsoft Excel, Word, or similar programs
• Create, format, and manage test
databases
• Import and export configurations
between the EPOCH and a computer
• Create custom DGS probe libraries
• Upgrade the EPOCH operating software
TM
Pro interface
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EPOCH LTC Specifications*
General
Dimensions (W x H x D) 128.9 mm x 223.3 mm x 55.1 mm (5.07 in. x 8.79 in. x 2.17 in.)
Weight 960 g (2.12 lb) with Li-ion battery
Keypad English, international symbols, Japanese, or Chinese
Display languages
Transducer connection LEMO 00
Battery Rechargeable Lithium-ion. Standard AA battery tray
Battery operating time
Power compatibility 100/120 VAC, 200/240 VAC, 50-60 Hz
Display type
Display dimensions (W x H) 640 pixels x 480 pixels, 75 mm x 56 mm (2.95 in. x 2.21 in.), 94 mm (3.7 in.) diagonal
English, Spanish, French, German, Italian, Japanese, Chinese, Russian, Norwegian, Swedish
Lithium-ion rechargeable battery: 8 hours; AA Li-FeS2: 6 hours AA NiMH cells: 4 hours; AA alkaline cells: 3 hours
Color transflective LCD, refresh rate of 60 Hz, user-selectable color schemes and brightness, two split-screen modes and one full-screen mode
Pulser
Pulser Fixed width square wave pulser optimized for general flaw detection applications
Pulse width
Pulse repetition frequency (PRF)
Energy settings 100 V to 400 V in 100 V increments
Damping 50 Ω, 100 Ω, 200 Ω, 400 Ω
Fixed width in base instrument. Adjustable from 25 ns to 5,000 ns (0.1 MHz) with EPLTC-SWP option
Automatically software controlled over the range of 10 Hz to 500 Hz. Manual PRF control option available
Receiver
Gain 0 dB to 110 dB — Two user-defined gain step adjustments and presets
Total instrument bandwidth 0.2 MHz to 26.5 MHz at –3 dB
Digital filter settings
Rectification Full wave, positive half wave, negative half wave, RF
System linearity Horizontal: ±0.2% FSW
Resolution 0.25% FSH, amplifier accuracy ±1 dB
Amplitude measurement 0 to 110% full screen height with 0.25% resolution
Reject 0% to 80% full screen height with visual warning
Measurement rate Equal to PRF in all modes
Standard: 0.2 MHz to 10.0 MHz Broadband: 2.0 MHz to 21.5 MHz High Pass: 8.0 MHz to 26.5 MHz
Calibration
Automated calibration
Test modes Pulse Echo, Dual, or Through Transmission
Units Millimeters, inches, or microseconds
Range 3.36 mm to 6,702 mm (0.132 in. to 263 in.) at 5900 m/s (0.2320 in./ms)
Extended range option 3.36 mm to 13,404 mm (0.132 in. to 527 in.) at 5900 m/s (0.2320 in./ms))
Velocity 635 m/s to 15240 m/s (0.0250 in./µs to 0.6000 in./µs)
Zero offset 0 µs to 750 µs
Display delay 59 mm to maximum range (–2.323 in. to maximum range)
Refracted angle 10° to 85° in 0.1° resolution
Velocity, Zero Offset Straight Beam (First Backwall or Echo-to-Echo) Angle Beam (Soundpath or Depth)
Measurements
Measurement display locations 5 locations available (manual or auto selection)
Gate (1, 2)
Echo-to-Echo Standard Gate 2-Gate 1, Optional IF Gate Tracking
Other measurements
DAC/TVG Standard
DAC points Up to 50 points, 110 dB dynamic range
Special DAC modes Custom DAC (up to 6 curves)
Curved surface correction Standard OD or Bar correction for Angle Beam measurements
Thickness, Soundpath, Projection, Depth, Amplitude, Time-Of-Flight, Min./Max. Depth, Min./Max. Amplitude
Overshoot (dB) value for DGS/AVG, ERS (equivalent reflector size) for DGS/AVG, AWS D1.1/D1.5 rating (D), Reject Value
Standard PACKAGE
The EPOCH LTC package includes:
EP-MCA (U8050397): AC adaptor CASE-10015-0000 (U8764103):
Transport case
910-266: Instrument user’s manual EPLTC-HS (U8780043): Hand strap EPLTC-BAT-L (U8760002): Lithium-ion
rechargeable battery EPLTC-BAT-AA (U8760001): AA battery
cell tray
Instrument I/O cables
EPLTC-C-USB-A-6 (U8840031): USB-to-Host PC
EPLTC-C-USB-B-6 (U8840033): USB-to-Client printer
EPLTC-C-RS232-6 (U8840029): RS-232 cable (1.83 m/6 ft)
EPLTC-C-VGA-6 (U8840035): VGA cable (1.83 m/6 ft)
Software Options
EPLTC-PRF (U8140067): Manual PRF control EPLTC-RANGE (U8140065): Extended range EPLTC-SWP (U8140093): Tunable square
wave pulser
EPLTC-AWS (U8140063): AWS D1.1/D1.5 EPLTC-API 5UE (U8140140): API 5UE GAGEVIEWPRO-KIT-USB-A-AB (U8140076):
GageView Pro
Optional Accessories
EPXT-EC: External smart battery charger EP4/CH (U88140055): Chest harness EPLTC-RPC (U8764008): Rubber protective
case with pipestand EPLTC-DP (U8780042): Clear display
protectors (10)
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info@olympusNDT.com
48 Woerd Avenue, Waltham, MA 02453, USA, Tel.: (1) 781-419-3900 12569 Gulf Freeway, Houston, TX 77034, USA, Tel.: (1) 281-922-9300
505, boul. du Parc-Technologique, Québec (Québec) G1P 4S9, Tel.: (1) 418-872-1155 1109 78 Ave, Edmonton (Alberta) T6P 1L8
Epoch_LTC_EN_201204• Printed in the USA • Copyright © 2012 by Olympus NDT. *All specications are subject to change without notice. All brands are trademarks or registered trademarks of their respective owners and third party entities.
is ISO 9001 and 14001 certified.
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