Atec Epoch-1000i User Manual

ULTRASONIC FLAW DETECTOR
EPOCH 1000 Series
EPOCH 1000, EPOCH 1000iR, EPOCH 1000i
Conventional UT Conventional UT with PA
Advanced Ultrasonic Flaw Detectors with Phased Array Imaging
920-163E-EN
EPOCH 1000 Series —
Advanced Ultrasonic Flaw Detectors with Phased Array Imaging
The EPOCH® 1000 series digital ultrasonic flaw detectors com‑ bine the highest level of performance for conventional portable flaw detection with the power of phased array imaging. The EPOCH 1000, 1000iR, and 1000i feature a horizontal case design with full VGA display, knob and navigation arrows for param‑ eter adjustment, and full EN12668‑1 compliance. The advanced conventional ultrasonic functionality of the EPOCH 1000 series has been enhanced with phased array imaging capabilities in the EPOCH 1000i.
■ Available with Phased Array Imaging package
■ EN12668-1 compliant
■ 37 digital receiver filter selections
■ 6 kHz pulse repetition rate for high-speed scanning
■ Encoded or time-based C-scan option
■ Automatic phased array probe recognition
■ Intuitive wedge delay and sensitivity calibration for all
focal laws
■ Programmable analog/alarm outputs
■ Designed for IP66 environmental rating
■ Horizontal design with a navigation panel and knob param-
eter adjustment
■ Digital high dynamic range receiver
■ Full VGA sunlight readable display
■ ClearWave® visual enhancement package for
conventional A-scan interpretation
■ SureView® visualization feature
■ Reference and measurement cursors
■ Standard dynamic DAC/TVG
■ Standard onboard DGS/AVG
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Three Instrument Configuration Levels to Suit Many Inspection Needs
EPOCH 1000
Advanced UT
The EPOCH® 1000 is an advanced conventional ultrasonic flaw detector that can be upgraded with phased array imaging at an authorized Olympus service center.
EPOCH 1000iR
Advanced UT + Phased Array Ready
The EPOCH 1000iR provides the same ultrasonic flaw detection capabilities as the EPOCH 1000, with the benefit of upgrading to phased array with simple field‑remote activation.
Field-Remote Upgradable,
Software
Factory Upgradable, Software and Hardware
EPOCH 1000i
Advanced UT + Phased Array Built-in
The EPOCH 1000i comes standard with the same advanced ultrasonic flaw detection capabilities as the EPOCH 1000, with the addition of a built‑in phased array imaging package.
Key Industries and Applications
■ General weld inspection
■ Crack detection and sizing
■ Power generation inspections
■ AWS D1.1/D1.5 weld inspection
■ Casting and forging defect inspections
■ DGS/AVG defect sizing
■ In-line inspections
■ Composite delamination and defect inspections
■ Aerospace and maintenance
■ Automotive and transportation
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Advanced Conventional Ultrasound
Upgradeable to Phased Array
The EPOCH® 1000, EPOCH 1000iR, and EPOCH 1000i provide advanced conventional ultrasound capabilities for both basic and advanced level users. These portable instruments can also be integrated into small systems for high speed scanning and single‑ channel imaging and come standard with a host of high performance features, including a 6 kHz maximum Pulse Repetition Frequency (PRF) with single‑shot measurements for accurate high‑ speed scanning applications, tunable square wave pulser with PerfectSquare tal filter sets for exceptional signal‑to‑noise clarity.
Pulser/Receiver Features
• Adjustable pulse repetition frequency (PRF):
5 Hz to 6 kHz.
•
Single‑shot measurements in all standard modes.
• Tunable square wave pulser with PerfectSquare
technology.
• Programmable analog and alarm outputs.
• Over 30 digital filter sets.
• Digital high dynamic range receiver.
technology, and comprehensive digi‑
Standard Software Features
Dynamic DAC/TVG Mode Interface Gate with Gate 1 and Gate 2 Tracking
• Dynamic DAC/TVG – This standard feature enables fast and
dynamic creation of DAC curves using reference reflectors, in addition to single‑button switching from DAC to TVG mode. Includes ASME, ASME‑III, JIS, 20% to 80% DAC, Custom, and TVG Table.
• Onboard DGS/AVG – The DGS/AVG flaw sizing technique
uses calculated attenuation curves to aid you in sizing potential defects. A vast onboard library of characterized probes enables you to quickly and easily setup a DGS/AVG curve and perform precise flaw sizing.
• Interface Gate – This optional third measurement gate enables
real‑time tracking of a variable interface echo in order to maintain consistent digital measurements.
• AWS Welding Rating – This weld rating calculator provides a
live AWS D1.1/D1.5 code‑compliant “D” value weld rating for gated flaw indications.
• Floating Gate – This option enables you to “float” Gate 1 and/
or Gate 2 at a selected height compared to a gated echo (–1 dB to –14 dB). This feature provides more consistent, precise readings, especially in Edge Detection mode.
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ClearWave™ Conventional Ultrasound Visual Enhancements
SureView Screen
The EPOCH® 1000 series features a new and exciting set of visual enhancement capabilities to improve the quality and ease of detection in advanced applications.
• SureView
®
– This feature emulates the functionality of analog CRT displays, allowing you to visualize peak indications from reflectors by adding a point of light along the A‑scan trace where every peak occurs.
• Composite A-scan –
This feature uses every A‑scan acquired in between screen update rates (multiple A‑scans when PRF > 60 Hz) to draw a composite A‑scan based on the maximum envelope of all the acquired A‑scans. This feature increases confidence of visual detection when scanning quickly.
• Max Amplitude – This feature displays only the acquired
A‑scan with the highest gated amplitude reading between screen updates.
Persistence Mode Screen
• Persistence Mode – This feature retains previously acquired
A‑scans on the instrument display for a user‑selectable duration. This feature provides visual “memory” of an inspection for enhanced visual detection over a short period of time.
• Baseline Break
– This feature displays “zero‑cross” points as lines connecting individual A‑scan lobes to the baseline in full ‑wave rectified mode.
• Min Thickness – This feature displays only the A‑scan
representing the minimum thickness reading between screen updates.
• Averaged A-scan – This feature enables you to view the
average of the acquired A‑scans. Averaging is applied in multipliers of 2x, 4x, 8x, 16x, 32x, and 64x.
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