Atec EMCPro User Manual

KeyTek EMCPro®PLUS
Advanced EMC test system for compliance testing to 6 IEC/EN standards
Technical Specifications
The newly configured KeyTek EMCPro®PLUS test system features resident capabilities for EMC CE Mark compliance testing to 6 IEC/EN standards, and fully addresses new requirements for a 100 kHz burst rate per IEC 61000-4-4, Edition 2 (EFT) and 80% dip per IEC 61000-4-11, Edition 2 (PQF™).
Portable and low cost, the KeyTek EMCPro PLUS is the answer to manufacturers’ demand for a mid-range, multi-capability EMC immunity tester. It’s ideal for companies who require flexibility, versatility, and the highest test level-to-cost ratio instrument on the market.
Portable, mid-range EMC test system
Resident capabilities for compliance testing to 6 IEC/EN standards
Addresses ANSI/IEEE, ITU, ETSI & UL standards
Surge testing to 6.6kV with the combination, telecom, & ring waves
Monitors surge voltage & current at the output terminals
Monitors output of the coupling unit & automatically switches connections according to coupling mode
Highest test levels, widest selection of tests & lowest in-use costs
Technical Specifications Model PRO-BASE
EMCPro PLUS Base Unit
System Voltage 90-240VAC, 50/60Hz INTEGRATED EUT MAINS
COUPLER/DECOUPLER AC Voltage 1 phase, 50 -
250VAC. 50/60Hz
AC Current 16A max.**
DC Voltage 100VDC max. DC Current: 10A max. Frequency 50/60Hz EUT Connectors Nema, British,
Schuko
CONTROL INTERFACE Interface RS232 Fiber-optic SAFETY FEATURES External Interlock for
users Interlock for CCL connector External stop input
ENVIRONMENTAL OPERATING CONDITIONS Temperature 15°- 40°C Humidity 10-75%, non-
condensing
Altitude 8000 ft. max. PHYSICAL Height 22.9cm (8.7 in) Width 43.4cm (17.1 in) Depth 64.8cm (25.5 in) Weight 39kg (85 lbs.) CE MARKING Safety and EMC
Directives
Upgradable as standards change
Analyze Detect Measure Control
TM
Model PRO-ESD
ESD per IEC 61000-4-2 and EN 61000-4-2
Trigger Modes One shot manual, multi-shot tripod Repetition Rate Single shot, 1pps or 20pps Air Discharge Voltage 500V - 8.8kV ±10% Contact Discharge Voltage 500V - 4.4kV ±10% Discharge Capacitor 150pF ±10% Discharge Resistance 330±10% Charging Resistance 50M- 100M Polarity Front panel or software controlled Shot Counter 1 - 999 discharges Energy Storage 5.8mJ @ 8.8kV
Model PRO-EFT
EFT per IEC 61000-4-4 Edition 2, EN 61000-4-4 and ANSI C62.41
Voltage Waveform 5/50ns ±30% Peak Voltage 250V - 4.4kV ±5% Burst Period 300ms ±10% Burst Duration 15ms ±20%, for pulse frequencies uo to 5kHz, 0.75ms
above 5kHz
Frequency 1-100kHz, in 0.5kHz steps, ±10% DC Blocking Capacitor 10nF (internal) Options Model CM-3CD-16/32: 16 or 32 Amp, 3 phase EFT &
surge coupler/decoupler
Model CM-CCL: Capacitive coupling clamp Model CM-CCLC: Coupling clamp cover Model EFT-ATTN: EFT attenuator for oscilloscope
monitoring
Model PRO-SURGE
Surge for compliant testing per IEC 61000-4-5, EN 61000-4-5, ANSI C62.41 Category B and UL 1449
Voltage Waveform 1.2/50µs Peak Voltage 250V - 6.6kV ±5%, 12mode
250V - 6.0kV ±5%, 2mode
Peak Current 125A - 3.3kA ±10% Additional 10Resistor Software selectable Repetition Rate Up to 4 per minute Open-circuit Voltage Front time: 1.2µs ±30%
Duration: 50 µs ±20% Undershoot: 30%
Short-circuit Current Front time: 8.0µs ±20%
*
Duration
Undershoot 30% Line sync accuracy ±15%, 50 - 277VAC Options Model CM-3CD-16/32: 16 or 32 Amp, 3 phase EFT
*
Durations are reduced in 12mode and when coupling multiple lines to PE
50µs ±20%
& surge coupler/decoupler Model CM-I/OCD: External 8 line coupler/decoupler for I/O signal lines Model CM-I/OCD-HS: High speed I/OCD option for testing data rates to >100kHz
1
Model PRO-RING
Ring Wave Surge per ANSI C62.41 Cat. A, B, and UL 864
Voltage Waveform 100kHz damped cosine Peak Voltage 250 - 6.6kV ±5% Repetition Rate <4/minute at 6kV, faster at lower voltages Open-circuit Voltage Rise Time: 0.5µs ±30% Short-circuit Current Vp/Ip: 12±3or 30±8software selectable Options Model CM-3CD-16/32: 16 or 32 Amp, 3 phase EFT
Model PRO-TELECOM
Surge Telecom compliant testing per IEC 61000-4-5, EN 61000-4-5, FCC Part 68, ITU K.17, K.20, K.21 and ETSI
Voltage Waveform 10/700µs (9/720µs FCC Part 68) Peak Voltage 250V - 6.6kV ±5% Peak Current 6.25 - 165A +10/-0%, 40mode Repetition Rate Up to 4 per minute Open-circuit Voltage Front time: 7.0µs to 11.7µs
Short-circuit Current Front time: 3.5µs to 6.5µs
Options Model CM-TELCD: External coupler for telecom lines
**
& surge coupler/decoupler
**
Duration: 576µs to 840µs
Duration: 256µs to 384µs
Surge Waveform Monitoring
Lines Monitored Monitors are automatically switched to match
generator coupling mode
Open-circuit Voltage 1000:1 ±10% Short-circuit 200:1 ±7%
Current Attenuation
Model PRO-HPOWER
Power Frequency Magnetic Field for compliant testing per IEC 61000-4-8 and EN 61000-4-8
Field Frequency 50Hz/60Hz Field Amplitude 0.5 - 4A/m, in 0.25A steps, ±10% (with CM-HCOIL)
up to 100A/m with optional external HPOWER-EXT
AC Source Internal Resolution 0.25A minimum Coil Factor 0.65 to 1.00 Coil Resistance 0.05maximum Options Model CM-HMON: Measurement probe for power
frequency magnetic fields
Model CM-HCOIL: 1m x1m magnetic field coil Model HPOWER - EXT: External generator for power
frequency magnetic field to 30A/m
**
PRO-TELECOM and PRO-RING can not be installed in same unit.
Model PRO-HPULSE
Pulse Magnetic Field for compliant testing per IEC 61000-4-9 and EN 61000-4-9
Field Pulse 8/20µs Field Amplitude 100A/m - 1000A/m, ±10% Resolution 5A/m Coil Factor 0.65 to 1.00 Options Model CM-HMON: Measurement probe for power
frequency magnetic fields
Model CM-HCOIL: 1m x 1m magnetic field coil
Model PRO-PQF
Dips and Interrupts for compliant testing IEC 61000-4-11 Edition 2, and EN 61000-4-11
Dips 40%, 70%, 80% Interrupts 0% (short and open) Transition Time 1µs - 5µs Inrush Minimum 250Amps @ 100 - 120V,
Minimum 500Amps @ 220 - 240V
AC Voltage 50 - 250VAC, 50/60Hz AC Current 16A max.**
PQF Sync Output 5V signal occurs at each dip or interrupt transition Options Model PQF-QUAL: Circuit per IEC 61000-4-11 for
testing PQF generator inrush capability
PQF Waveform Monitoring
Voltage Input Connection Fixed, L1 to L2 Voltage Attenuation 100:1 ±5% Current Input Connection Fixed, L1 Peak Current Minimum 500A inrush into 1700µF Current Attenuation 200:1 ±5%
OPTIONAL COUPLERS/DECOUPLERS
Model CM-3CD-16 & CM-3CD-32
Semi-automatic, stand alone, three-phase AC/DC mains coupler/decouplers for EFT & Surge per IEC 61000-4-4, Edition 2 and IEC 61000-4-5
ELECTRICAL Waveforms EFT: 5/50ns, per IEC 61000-4-4
Surge: Combination wave: 1.2/50µs open-circuit voltage, 8/20µs short-circuit current, per IEC 61000-4-5
Maximum Surge 6.6kV, 3.3kA Voltage & Current
Maximum EFT Voltage 4.4kV Coupling Modes EFT: L1, L2, L3, N or PE
Surge Hi: L1, L2, L3 or N Surge Lo: L1, L2, L3, N or PE
*
Not available for delivery until October 2004
*
COUPLER/DECOUPLERS AC Voltage 50 to 250V, 50/60Hz line to ground, 50 to 433V
line to line
AC Current CM-3CD-16: 16A/phase continuous
CM-3CD-32: 32A/phase continuous
DC Current CM-3CD-16: 16A up to 48V
8A up to 110V
1.2A up to 220V
0.3A up to 440V
CM-3CD-32: 25A up to 48V
8A up to 220V
1.2A up to 220V
0.3A up to 440V
EUT Mains Safety Sockets Output Connectors
POWER REQUIREMENTS Input Voltage 90-250VAC, 50/60Hz Input Current 1A at 120VAC; 0.5A at 240VAC
Model CM-I/OCD
I/O coupler/decoupler - provides the ability to couple surges from EMCPro PLUS or any surge simulator, to I/O or data lines per IEC 61000-4-5
ELECTRICAL Waveforms Designed to couple combination waves of 1.2/50µs
open-circuit voltage, 8/20µs short-circuit current supplied by option PRO-SURGE with the KeyTek EMCPro PLUS
Repetition Rate Up to 5 per minute at 4.4kV Data Line Frequency To greater than 100kHz without significant degradation
when CM-I/OCD-HS is installed. Option CM-I/OCD-HS is recommended for data line frequencies greater than 1kHz
Number of Lines Eight lines - any line can be surged to any other line or
ground
Maximum Surge Voltage 4.4kV Maximum Signal Line Voltage 200V
Maximum Signal Line Current 1A AC or DC Clamping Selectable built-in clamps of 20V and 220V; external
bias input for other clamp levels
Available Options CM-I/OCD-HS: Internally-installed option provides
selectable parallel resistors (400s, 200s, 100s) - highly recommended for data line frequencies greater than 1kHz.
Model CM-TELCD
Telecom line coupler/decoupler - provides the ability to couple both the telecom wave and combination wave per IEC 61000-4-5
ELECTRICAL Waveforms Designed to couple 1.2/50µs combination or 10/700µs
telecom waves
Telecom Line Frequency To 100kHz without significant degradation Number of Lines Up to four lines - one or two pairs of balanced Telecom
lines
Maximum Surge Voltage 4.4kV Maximum Signal Line Voltage 200V Maximum Signal Line Current 1A AC or DC Clamping Selectable built-in clamps of 20V and 225V: external
bias input for other clamp levels
Single Source, Total EMC Test Solutions
Experience the many benefits of working with recognized experts in the field of EMC (Electromagnetic Compatibility) testing. Our commitment to the discipline is wide ranging; we actively participate on global standards committees, and have helped define test methodologies to achieve regulatory standards such as CE Mark requirements, as well as company and market-driven product quality objectives,.
Our goal is to support you with lifelong service — from applications support, calibration services and preventative maintenance scheduling to full tactical field support.
Thermo can help you reach the next level of success.
Please see the KeyTek EMC Test System Options & Accessories data sheet for additional KeyTek EMCPro PLUS test system options and accessories.
Specialists who understand the challenges you face. Innovative ideas. Leading technologies. Breadth of EMC test equipment. Thermo–your EMC test solutions partner. Contact us today for details.
This sheet is for informational purpose only and is subject to change without notice.
© 2004 Thermo Electron Corporation. All rights reserved. Thermo Electron Corporation, Question everything, and Analyze. Detect. Measure. Control. are trademarks of Thermo Electron Corporation.
Control Technologies Division One Lowell Research Center (978) 275-0800 www.thermo.com/esd
Lowell, MA, 01852 (978) 275-0850 fax
Formerly doing business as Thermo KeyTek
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