Page 1
Model type:
AVL82AG
Commercial code:
37916
Page 2
General notes
Technical Documentation guidelines
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You can find herewith some generic information to simplify cunsulting of technical documentation:
1. Models of same range share the same exploded views, which report the richest set of spare parts:generally, a model does not
necessarly have a related spare part for each particular shown on exploded views.
2. Some spare parts can not be represented directly on the exploded views (instruction booklets, specific kit, etc...). You can find
those codes in the spare parts list with the same reference of particular where spares are installed or with references 099, 999.
Instruction booklets, once managed, appear with 000 reference.
3. On the higher right site of each exploded view there is a serial number which indicates the beginning of the production of
certain range:some models might have more than an exploded view for a given category, each distinguished by a different serial
no.and linked to another spare parts list, In this case, serial no. is required to supply the right spare part code. Exploded view to be
considered is the one with a more recent serial no. but previous than the one of the model that needs assistance.
4.Exploded views might require further updates even after publishing. Addition of new spares will go on following the already
existing numeration references. Revision number of an exploded view is shown into last four digits of serial number into upper
right hand corner.
5.The spare parts list associated to an exploded view shows related codes of spares managed for a certain model; for each spare
part other informations are available:
REF: reference no of spare into a table; SUBSTITUTE: list of spare(s) which can replace a code but that keeps same functional
characteristics
INDUSTRIAL CODE: list of variables of a model (shown into model label) where such spare is used; NOTICE: code of
information(s) to refer to complete technical intervention, track for changes or to find correct spare part code.
6. Some notices, into a same section are generic therefore cannot be directly linked to a spare part. In order to assist a model in
the best way as possible, it is helpful to pay attention to all notices and constantly verify documentation updates
7.Technical documentation cover shows model name and its commercial codes
mod.AVL82AG page 2
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1140160 Exploded views
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1140160 Spare parts list
Ref. Code From To S/N Substitute Description Notice Industrial
000 C00140776 user instruct.bookl es-gb
001 C00091882 pivot pin drawer front 106.5x5
003 C00091890 potentiometer support avd
004 C00116381 1 x C00203083 knob timer disc pw
006 C00115954 temperature knob pr28 white pw
006 C00116351 spin regulation knob set 800 pw
007 C00115953 wash timer knob white pw avd
008 C00116240 door frame+glass assy evoii pw
009 C00116576 door handle assy white pw
010 C00115934 plinth white pw
011 C00143730 1 x C00264036 foot m8 h=2,9 cm rohs thread 8 n4007j00
012 C00059869 spring for foot d =11 mm h = 21
013 C00019846 civata t 1/2 t m4x12
013 C00096210 screw self tapping
014 C00064541 outer door hinge assembly
016 C00012687 self-tapping screw hi-lo 3,5x13
016 C00065185 bolt m4,5 x 11
018 C00089803 blanking plug d = 53 mm
019 C00064755 drain hose collar
020 C00089419 blanking plug 6.5 mm
021 C00065871 blanking plug
022 C00115812 rear panel white pw
023 C00084817 blanking plate-rear(test plug)
025 C00019685 drain hose hook
025 C00091904 cable clamp hose
029 C00083796 cap for electrovalve
030 C00115932 top cover white(pw)
031 C00115975 cabinet white evoii pw n4007j00
040 C00109854 wiring console lbe evoii
041 C00143338 display pcb
042 C00110055 1 x C00116392 silicone push buttons
043 C00116359 1 x C00110115 push button on-off/start kit white
044 C00140770 control panel + handle pw avl82ag
045 C00254045 back foot - rear h= 10 mm n4007j00
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1140240 Exploded views
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1140240 Spare parts list
Ref. Code From To S/N Substitute Description Notice Industrial
001 C00064786 1 x C00143260 bolt m8x23 torx tefl
002 C00097268 drum pulley d=280 mm h=15 mm
002 C00097269 drum pulley d=280 mm h=20 mm
003 C00094710 top ballance weight 15kg
004 C00118612 1 x C00194611 screw locking counterweight/tub
005 C00055397 tank cradle channel top
006 C00047133 spring support top white 1 per pick
007 C00096195 suspension spring
008 C00113810 46l plastic tank/pulley
009 C00092155 door seal- rear retainer
010 C00092156 door seal retainer front
011 C00111416 door seal (30cm) (hl)
012 C00094711 front ballance weight 9,4kg
013 C00008612 tube clamp 34,6-36,4
014 C00092411 1 x C00094908 hose clamp
015 C00092174 hose tank to filter with oko ball
017 C00055037 plastic expansion rivet
017 C00118593 1 x C00280757 plastic expansion peg
018 C00065152 nut romob m6x22x1,5
019 C00097259 1 x C00140744 shock absorber 100 n
020 C00094908 hose clamp
021 C00065463 lifter 40 - 46l
022 C00066183 hose dispenser to tank
023 C00082318 belt (1195 h8)
024 C00110233 cabinet plate
025 C00140744 shock absorber 100 n kit
026 C00094741 1 x C00118612 screw locking counterweight/tub
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1140330 Exploded views
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1140330 Spare parts list
Ref. Code From To S/N Substitute Description Notice Industrial
001 C00091689 supply cable l=2550mm ag + r.i.s.
003 C00019902 plastic -u- to make drain hose
004 C00027466 drain hose - to sink l=1860mm
005 C00109854 wiring console lbe evoii
006 C00087067 1 x C00143095 programme select bitron 16
007 C00085195 1 x C00143096 potentiometer 8 pos. idc rast 2,5
008 C00050186 bracket - pressure switch
009 C00099409 reading desk sp pr28
010 C00093813 support - programme guide evo ii
011 C00046154 additive cover
012 C00046148 soap dispenser drawer (rotary)
013 C00064529 dispenser body (hl)
014 C00096880 pressure switch (hl)
015 C00092412 hose clamp
016 C00094746 pipe pressostat l=505
017 C00019755 anti-vibration bush (foam)
018 C00092173 air trap x oko
019 C00008612 tube clamp 34,6-36,4
020 C00065185 bolt m4,5 x 11
020 C00085194 door interlock
022 C00045023 filter handle
022 C00045025 filter seal
022 C00045027 pump filter kit
023 C00085618 1 x C00119307 self cleaning pump 240v./50hz.idc
028 C00092153 motor collector 850-1000 rpm
028 C00097255 1 x C00196543 brush motor ceset 6170 a0946
028 C00097257 1 x C00140558 tacho generator for motor ceset
028 C00114885 carbon brush for motor sole
028 C00114886 tachogenerator for motor sole
028 C00273898 carbon brush for motor welling
028 C00273911 tacho generator for motor welling
029 C00094715 heating element 1700w
030 C00058523 pillar retainer-heating element
031 C00083915 thermistor ntc
033 C00066292 insulated tweezers
mod.AVL82AG page 8
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1140330 Spare parts list
Ref. Code From To S/N Substitute Description Notice Industrial
033 C00084943 1 x C00099862 serial cable lb2000 - pc n1040317
033 C00095669 1 x C00145046 hardware key mk1 n1040317
034 C00091908 bracket for module st
034 C00091909 support cover
035 C00254297 power board module (rhos) n4008c01
039 C00110333 fill valve 2 way (7lt rst 2.5)
040 C00064534 seal - dispenser to valve
041 C00005572 sealing washer-mains inlet hose
042 C00005781 inlet hose filter
043 C00003070 mains inlet hose cold 25c 10bar
045 C00092348 self-scraping screw 3,5x8
052 C00094744 screw locking motor/tub
053 C00116098 dispenser top rotary
055 C00263068 card avl82ag evoii 8kb sw n4008c01
056 C00263927 1 x C00272306 smart card reader
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1140960 Exploded views
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1140960 Spare parts list
Ref. Code From To S/N Substitute Description Notice Industrial
001 C00141139 wiring
003 C00093718 wiring pump-motor-module j9 (hl)
007 C00093720 wiring standard earth
008 C00093726 wiring display
008 C00111227 wiring display
012 C00093715 1 x C00259857 wiring door lock-module j4
014 C00093713 wiring ntc-evl+evp-module j8
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Notices
n1040242: Power card with welded eeprom.
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From serial number 20304.0001, IDC power card with welded eeprom is used to ensure the perfect connection of all parts, in the
Comunanza, Teverola and Brembate factories.
To replace the module with welded eeprom, it will be necessary to use the eeprom indicated in the SAT document of the model
concerned.
To replace the module on a unit with welded eeprom both the SAT module and the eeprom are required, because the latter cannot
be reused.
n1040296: List of EVOII FAULTS and troubleshooting.
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In case of washing-machine fault in carrying out the self-test function, the machine reproposes the fault previously signalled and
the same fault is shown on the display of the new hardware key.
The type of fault can be signalled in different ways:
- on AVD models the fault is shown directly on the machine display.
- on AVL models the fault is signalled by LEDs.
Reading of Faults signalled by LEDs
When the machine has a fault:
1. The window is locked
2. The door lock light flashes fast (> 1 Hz)
3. The control panel LEDs light up, to signal the fault, according to the table (fig. 01).
The example shown in fig. 02 (Example Fault F03) below indicates which LEDs are flashing if the machine has Fault F03
List of faults, malfunctions and Warnings:
F01: Triac Motor short circuit
- Check for water leaks that may affect connector J9 causing the relevant contacts to short
- Check the motor terminal block (possible problems due to chemical effects of work residuals on the contacts which may cause
short-circuiting)
- Replace Card
F02: Motor blocked, Tachometrics in Short Circuit/Open
- Check motor if blocked
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- Check efficiency of J9 connector on card
- Check the tachometric winding verifying an ohmic resistance reading of 115 - 170 ohm between pins
1 and 2 on wiring connector J9. In case of short circuit/open circuit check the wiring between pins 1 and 2 of J9 relevant to the
tachometrics. With three-phase motor, make sure there is ohmic continuity between J9 pins 6 and 7.
- Replace motor
- Replace card
F03: NTC Open or in Short Circuit or washing heater relay stuck (signalled in presence of full load)
- Check efficiency of J8 connector contacts on card
- Check NTC verifying that the ohmic resistance value at room temperature 20°C is approx. 20Kohm on J8 wiring connector pin
11 and 12.
- If the measurement is incorrect check J8/NTC wiring continuity
Check the same parameter directly on NTC
- Replace NTC
- Replace Card
F04: Simultaneous empty and overflow (pressure switch stuck on empty).
If the pressure switch contact is stuck on empty the washing-machine loads water until reaching the overflow. The drain pump is
automatically started by the contact on the overflow pressure switch.
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with tub
empty), pins 2 and 3 (it must only be present with water in the drum) and pins 2 and 1 (it must only be present with water in the
tub above normal level, more than halfway up door glass).
- Check wiring of connector J3/pressure switch
- Replace pressure switch
- Replace card.
F05: Pump Blocked or pressure switch empty not reached
- Check efficiency of J9 connector on card, verifying a voltage of 220V between pins 8 and 9
- Check that pump if being fed
- Check Pump Filter + wall drain
- Change Pump
- Replace Card
F06: No on AVD and AVL
F07: No Wash Heating Element Absorption (the fault is only signalled with the pressure switch on empty)
- Check efficiency of J3 connector contacts on card
- Check continuity of the wash heating element on J3 connector pins 5 and 6. The 1800W 230V heating element has a resistance
of 25 ohm.
- Check connection of pressure switch J3 connector pins 2 and 3: there must not be ohmic continuity (shared with full load).
Check connection of pressure switch J3 connector pins 2 and 4: there must be ohmic continuity
- Replace Heating Element
- Replace Pressure Switch
- Replace Card
F08: Wash Heater Relay Stuck (signalled in presence of empty) or pressure switch stuck on Full (simultaneously empty and full)
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with
tub empty), pins 2 and 3 (it must only be present with water in the drum) and
pins 2 and 1 (it must only be present with water in the tub above normal level, more than halfway up door glass).
- Check wiring J3/pressure switch
- Check connection of heating element J3 connector pins 5 and 6.
- Replace pressure switch
- Replace Card
F09: Machine Setup Error (Eeprom error)
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- In case of production card with Eeprom soldered: replace the card and Eeprom
- In case of replacement of Eeprom and card, check correct housing of Eeprom on card socket
F10: No full and empty signal
- Check efficiency of J3 connector contacts on card
- Check pressure switch status by checking ohmic continuity on wiring connector J3 pins 2 and 4 (it must only be present with
tub empty), pins 2 and 3 (it must only be present with water in the drum) and
pins 2 and 1 (it must only be present with water in the tub above normal level, more than halfway up door glass).
- Check wiring of connector J3/Pressure switch
- Replace Pressure Switch
- Replace Card
F11: No Pump Feedback (Drain pump disconnected or winding broken)
- Check efficiency of J9 connector on card
- Check continuity of the Pump on J15 connector pins 1 and 2 (in case of washing-machine with Easy Door door lock) or on J9
connector pins 8 and 9 (in case of conventional door lock), checking a resistive value equal to 170 ohm.
- Check wiring of connector J15 (or J9)/Pump
- Replace Pump
- Replace Card
F12: No Communication Display/LED Card-Main Board
- Check efficiency of contacts on card of J11 connector
- Check the continuity of J11 connector-display card 5-pin connector
- Replace Main Board
- Replace Display Card/LED
F13: Drying NTC sensor open / Drying system NTC wiring disconnected
Check efficiency of J10 connector on card
Check NTC on J10 connector pins 7 and 8 verifying that the ohmic value of the sensor at room temperature 20°C is approx.
20Kohm
Check continuity of NTC/J10 connectors wiring
Replace NTC
Replace card
F14: Drying heater open or not connected
Check efficiency of J2 connector contacts on card
Check continuity of drying heater on J2 wiring connector pins 1 and 2, verifying that the ohmic value of the 1300W 230V heating
element is approx. 40Kohm
Check wiring of connector J10/drying heater
Replace heating element
Replace card
F15: Drying heater always on (drying relay contact stuck or drying Triac short circuit)
Check efficiency of J2 connector contacts on card of
Check wiring of connector J2/drying heater
Check wiring of connector J3/pressure switch
Replace card
F16: Drum locking (top-loading only)
F17: Door lock unfed/open (with Easy Door)
- Check presence of 230V mains power on J4 wiring connector inserted on card between pins 3 and 4,
(not present with machine on standby) and presence of power from 230V door lock between pins 3 and 5
- Check ohmic continuity of the door microswitch on J4 connector inserted on card between pins 1 and 2 (with door closed/on
open/off)
- Check continuity of J4/door lock wiring
- Check door hooking
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- Replace door lock
- Replace card
F17: Door lock unfed/open (conventional door lock, not Easy Door)
- Check presence of 230V mains power on J4 wiring connector inserted on card between pins 2 and 3,
(not present with machine on standby) and presence of power from 230V door lock between pins 3 and 1
- Check door hooking
- Replace door lock
- Replace card
F18 --> Communication error microprocessor / DSP (Digital Signal Processor)
- Replace card
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mod.AVL82AG page 16
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n1040372: Introduction of new shock absorbers and expanders.
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From serial no. 50725.0001, new shock absorbers and expanders have been introduced.
mod.AVL82AG page 17
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New codes:
C00140670 - shock absorber
C00118593 - expander
Premodification codes
C00097259 - shock absorber
C00055037 - expander
The new items can also be used (but not separately) when replacing shock absorber 100N - C00097259; in this case, it will be
necessary to replace both shock absorbers / expanders using kit C00140744, which is composed of two new shock absorbers and
two new expanders.
List of appliances affected by this modification
22484AB84PT
23295W63IT
23308W93TEX
23310W83TEX
23317W83SP
23320W83TK
23321W83TTK
23330W93UK
23332W104TEX
23334W103UK
23335W113UK
23337W103TTK
23386W104NL
23781AB95EU
23879AB95AUS
23909AB63EX5060HZ
23910AL109K60HZ
24415W104SP
24600W103NL
24833W83DE
24834W104DE
mod.AVL82AG page 18
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25379W9521E
25474W104TBE
25885W63TAUS
25886W83TAUS
26878WA6IT
26879WA8IT
26880WA10IT
27094AB107PT
27299AL102PFR
27639WA6PT
27640WA8PT
27641WA10PT
27647WE8EX
27648WE10EX
27699W85FR
27700W105FR
27757WP67EX
27761WP100EX
27914AB84IT
28016WA105UK
28119AB66IT
28193W104TCH
28305WE8IT.1
28306WE10IT.1
28382WAP61EX
28383W84TTK
28400W104TTK
28479AV82TK
28480AVL85TK
28481AV102TK
28482AVL105TK
28484AVD8TK
28485AVD10TK
28626W101UK
28674W83FR
28676W107FR
28876AL88EU
28877AL109EU
28940AVL68ITTE
29378LNA1000FR
29540W81EX
29541W101EX
29549WP80EX
29999LISA100FR
30000WI10FR
30001WIL12FR
30018WIL113UK
30028WIE127UK
30055AVL6EIT
30056AVL8EIT
30062AVL62EX60HZ
30063AVL61EX115/60
30092AVL66PIT
30093AVL86PIT
30139WI8FR
30144WIL106IT
30145WIL86IT
mod.AVL82AG page 19
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30146WIL66IT
30196WI101UK
30197WI121UK
30206AVL105SK
30222WIE107IT
30223WIE87IT
30228WIV80IT
30229WIV60IT
30233WIL105EU
30234WIL85EU
30235WILM64IT
30331W12GE
30352WI81EX
30353WI82EX
30354WIL85EX
30355WI101EX
30356WIL105EX
30357AVL100PR
30361AVL95AUS
30443WIL126NL
30444WIE128NL
30455WIL105DE
30459WIL125DE
30460WIE127DE
30484WI70TK
30486WI80TK
30488WI100TK
30490WIL81TK
30492WIL101TK
30503WI62AUS
30507WI82SING
30513WI82AUS
30515WI82EX60HZ
30517WI102PL
30520WI105EX
30522WI102EX
30523WI102AUS
30525WI122EX
30526WIL62EX
30535WIL95KW
30540WIL125EX
30545WIE87EX
30548WIE107EX
30551WIE127EX
30611AVL64EU
30612AVL65PT
31813WI8EU
31922WI102EU
31923WI122EU
31969WI600IT
31970AV102CSI
32251WIL123DE
32252WIL143DE
32538WI102CH
32539WIL125CH
32571WIL146NLTE
32572WIE148NLTE
mod.AVL82AG page 20
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32859LISA111FR
32860WI11FR
32861WIL13FR
33178WIL145DETE
33179WIE147DETE
33180AVL145DETE
33244AVL62EO
33612AVL145EUTE
33613WIL103IT
33622WIL145EU
33623WIE147EU
33624WIL133UKTE
33625WIE147UKTE
33685AVL62KW
33742WIA121UK
33754WIA122EX
33962WIL14NL
33968AV6EU
33979AVF10TK
34056WIL146SPIT
34214AVF8TK
34238WIL14FRTE
34412WIAV60IT
34413WIA600EU
34415WIAV80IT
34438WIA60TK
34439WIA82EX
34440WIA80TK
34442WIA82EX60HZ
34443WIA8EU
34444WIA100TK
34445WIA102PL
34446WIA102EX
34447WIA101EU
34448WIA102CH
34449WIA121EU
34450WIL8FR
34451WIL11FR
34452LISA10FR
34453WIE12FR
34471WIL1000OT
34472WIL1200OT
34479AVL14FR
34483WIA101UK
34486WIA101EX
34507WIL62AUS
34508WIL82AUS
34509WIL102AUS
34515WIU61CSI
34516WIU81CSI
34517WIU102CSI
34907WIL103UK
35010WIU82CSI
35248WIL10FR
35249WIE10FR
35397WIL85EXTE
35398AVL62EXTE
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35399AVL82EUTE
35400AVL88ITTE
35913AVF88EUTE
35918AVL66PITTE
35919AVL84EUTE
35920WIL105EXTE
35921WIL85PLTE
35974AV8IT
35975AV10IT
36241WIL125NL
36243WIL124NL
36536AVL95EXTE
36537AVL125EUTE
36593WIA110EU
36594WIL105PLTE
36595WIL126ITTE
36596WIL113UKTE
36684AVL105EU
36685WIE107PLTE
36768AVL120FRTE
36887WIL106SPEU
37014WILB12EU
37335WIA64IT
37732WIA9FR
37916AVL82AG
38059LISA11FR
mod.AVL82AG page 22
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n4007j00: Rear feet changed
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From Serial Number 70403.0001 the two rear feet changed with new code C00254045, the cabinet fixing has been modified.
The new feet are not interchangeable with premodification.
CABINET
The spare part code isn't changed, in the warehouse stock we have the new cabinet.
If you fix it on premodification models you need to use the new feet.
n4008c01: Smart Card - LVB/DRYERS
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Beginning April 2008 spare parts warehouse started to manage the EVOII modules with eeprom fixed, these can only be
programmed with smart card/palmare/pc.
Attention!! The premodification with eeprom socket can be programmed with smart card/palmare/pc using a blank eeprom or
with pre programmed eeprom.
Spare parts of modules with eeprom fixed/eeprom socket:
C00265676 with eeprom fixed - C00143068 with eeprom socket - for models with conducibility sensor
C00254298 with eeprom fixed - C00143068 with eeprom socket - for models without conducibility sensor
C00254297 with eeprom fixed - C00259941 with eeprom socket
C00254531 with eeprom fixed - C00143058 with eeprom socket
C00254297 with eeprom fixed - C00143057 with eeprom socket - for models without blocking drum
C00265697 with eeprom fixed - C00143057 with eeprom socket - for models with blocking drum
C00254297 with eeprom fixed - C00143056 with eeprom socket
C00254530 with eeprom fixed - C00259738 with eeprom socket
C00254533 with eeprom fixed - C00143060 with eeprom socket
C00254535 with eeprom fixed - C00145013 with eeprom socket
C00254530 with eeprom fixed - C00145551 with eeprom socket
C00254529 with eeprom fixed - C00142293 with eeprom socket
C00257406 with eeprom fixed - C00143989 with eeprom socket
C00257409 with eeprom fixed - C00144151 with eeprom fixed
C00254530 with eeprom fixed - C00143069 with eeprom fixed
DRYERS
C00255835 with eeprom fixed - C00258789 with eeprom socket
C00255835 with eeprom fixed - C00194077 with eeprom socket
This notice has a "reference list" specific for each product where you can find the link between smart card and the eeprom code
with the same software.
mod.AVL82AG page 23
Page 24
Electric schemes and links
Cod. 16001840201
mod.AVL82AG page 24
Page 25
Legend
Legend: 16001840201
mod.AVL82AG page 25
Page 26
Electric schemes and links
Cod. 21500759100
mod.AVL82AG page 26
Page 27
Legend
Legend: 21500759100
mod.AVL82AG page 27
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