ARI Armaturen STOBU PN63-160 User Manual

Operating and installation instructions
In accordance with EC Directive 97/23/EC on Pressure Equipment
In accordance with EC Directive 2006/42/EC on Machinery
Stop valve with gland seal
®
STOBU
PN63-160
Contents
1.0 General information on operating
instructions ................................................2-2
2.0 Notes on possible dangers........................2-2
2.1 Significance of symbols ...................................... 2-2
2.2 Explanatory notes on safety information ............. 2-2
3.0 Storage and transport ...............................2-3
4.0 Description..................................................2-3
4.2 Operating principles ............................................ 2-4
4.3 Diagram............................................................... 2-5
4.4 Technical data - remarks ..................................... 2-7
4.5 Marking ............................................................... 2-7
5.0 Installation...................................................2-7
5.1 General notes on installation............................... 2-7
5.2 Installing valves with butt weld ends ................... 2-9
5.3 Installing valves with balancing plugs ............... 2-9
Rev. 0040102002 0213 english page 2-1
5.4 Installing valves with limit switches ................... 2-10
5.5 Conversion to lock bush B1 (Version: non-rising .....
handwheel) 2-10
5.6 Requirements at the place of installation .......... 2-11
5.7 Installation instructions concerning actuators.... 2-11
6.0 Putting the valve into operation ............. 2-12
7.0 Care and maintenance............................. 2-13
8.0 Troubleshooting ....................................... 2-15
9.0 Troubleshooting table ............................. 2-15
10.0 Dismantling the valve or the top part .. 2-17
11.0 Warranty / Guarantee ............................. 2-17
12.0 Declaration of Conformity /
Declaration of Incorporation ................. 2-18
Operating and installation instructions
®
STOBU
PN63-160

1.0 General information on operating instructions

These operating instructions provide information on mounting and maintaining the fittings. Please contact the supplier or the manufacturer in case of problems which cannot be solved by reference to the operating instructions.
They are binding on transport, storage, installation, start-up, operation, maintenance and repair.
You must read the operating instructions before commissioning the valve. The notes and warnings must be observed and adhered to.
- Handling and all work must be carried out by expert personnel or all activities must be supervised and checked.
It is the owner’s responsibility to define areas of responsibility and competence and to monitor the personnel.
- In addition, current regional safety requirements must be applied and observed when taking the fittings out of service as well as when maintaining and repairing them.
The manufacturer reserves the right to introduce technical modifications at any time.
These Operating Instructions comply with the requirements of EU Directives.

2.0 Notes on possible dangers

2.1 Significance of symbols

ATTENTION !
. . .

2.2 Explanatory notes on safety information

In these Operating and Installation Instructions dangers, risks and items of safety information are highlighted to attract special attention.
Information marked with the above symbol and “ATTENTION!” describe practices, a failure to comply with which can result in serious injury or danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with these practices and to monitor compliance.
All other information not specifically emphasised such as transport, installation, operating and maintenance instructions as well as technical data (in the operating instructions, product documentation and on the device itself) must also be complied with to the fullest extent in order to avoid faults which in turn can cause serious injury to persons or damage to property.
Warning of general danger.
Page 2-2 Rev. 0040102002 0213
Operating and installation instructions
®
STOBU
PN63-160

3.0 Storage and transport

ATTENTION !
- Protect against external force (like impact, vibration, etc.).
- Valve mountings such as actuators, handwheels, hoods must not be used to take external forces, e.g. they are not designed for use as climbing aids, or as connecting points for lifting gear.
- Suitable materials handling and lifting equipment should be used. See catalog sheet for weights.
- At -20°C to +65°C.
- The paint is a base coat to protect against corrosion during transportation and storage. Do not damage paint protection.

4.0 Description

4.1 Scope of applications

Valves are used for „shut-off and/or throttling of media“.
ATTENTION !
- Refer to the data sheet for applications, limits on use and possibilities.
- Certain media require or preclude the use of special materials.
- The valves are designed for standard operating conditions. If conditions exceed these requirements, e.g. aggressive or abrasive media, the operator should state the higher requirements when ordering.
- You must state whether the valves are to be used in an explosive atmosphere (ATEX) at ordering.
Special design!
The information complies to the Pressure Equipment Directive 97/23/EC and Machine Guideline 2006/42 EC. It is the responsibility of the machine planner to ensure compliance. The special markings on the valve must be taken into account.
Refer to the catalogue sheet to see which materials are used in standard versions.
Please contact the supplier or the manufacturer if you have any questions.
Rev. 0040102002 0213 Page 2-3
Operating and installation instructions
®
STOBU
PN63-160

4.2 Operating principles

The valve is closed by turning the hand wheel clockwise (valve plug/seating function).
ATTENTION !
- Do not use tools to increase the torque on the hand wheel.
- The necessary fire-protection measures depend on the medium and must be specified by the operator.
The valve stem is sealed by stuffing box. Tighten the stuffing box if required.
The stopf valves are especially suitable for actuation by pneumatic or electrical actuators.
ATTENTION !
- The drive shaft is partially open and there is a crushing hazard!
Page 2-4 Rev. 0040102002 0213

4.3 Diagram

Operating and installation instructions
®
STOBU
PN63-160
fig. 1: STOBU staight through DN10-50
fig. 2: STOBU staight through
with butt weld ends DN10-50
fig. 3: STOBU staight through DN65-100
Rev. 0040102002 0213 Page 2-5
fig. 4: STOBU staight through
with butt weld ends DN65-100
Operating and installation instructions
®
STOBU
PN63-160
fig. 5: STOBU staight through DN10-50
with non-rising handwheel
fig. 6: STOBU staight through
with butt weld ends DN10-50
with non-rising handwheel
fig. 7: STOBU staight through DN10-50
with connection acc. to
ISO 5210 group A
Refer to the data sheet for information about materials with designations and figure numbers.
Page 2-6 Rev. 0040102002 0213
fig. 8: STOBU staight through DN10-50
with connection F10 acc. to
ISO 5210 group (lock bush) B1
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