Malibu - 5+2 Drawer Chest
Assembly Instructions - Please keep for future reference |
256/0029 |
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247/7590 |
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268/7153 |
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227/2087 |
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228/9403 |
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278/6243 |
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244/1928 |
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276/3431 |
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268/7706 |
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278/6597 |
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247/3178 |
Dimensions
Width - 75cm
Depth - 40cm
Height - 109cm
MADE IN BRITAIN
Important - Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 8 - 04/08/14
Safety and Care Advice
Important - Please read these instructions fully before starting assembly
•Warning: This unit weighs approximately 37kgs. Please lift with care.
•Check you have all the components and tools listed on pages 2 and 3.
•Remove all fittings from the plastic bags and separate them into their groups.
•Keep children and animals away from the work area, small parts could choke if swallowed.
•Parts of the assembly will be easier with 2 people.
•Make sure you have enough space to layout the parts before starting.
•Do not stand or put weight on the product, this could cause damage.
•Assemble the item as close to its final position (in the same room) as possible.
•Assemble on a soft level surface to avoid damaging the unit or your floor (use opened out unit carton).
• We do not recommend the
use of power
drill/drivers for inserting screws,
as this could damage the unit. Only use hand screwdrivers.
•Safety note: It is recommended that this unit is secured to a wall using the bracket supplied.
•Dispose of all packaging carefully and responsibly.
Care and maintenance
• Only clean using a damp cloth |
• From time to time check that |
• This product should not be |
and mild detergent, do no use |
there are no loose screws on |
discarded with household |
bleach or abrasive cleaners. |
this unit. |
waste. Take to your local |
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authority waste disposal centre. |
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Note: If required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.
1
If you have damaged or missing components, call the
Components - Panels Customer Helpline: 08456 400800 quoting the reference numbers below
Please check you have all the panels listed below
3 Top (D2774B)
(747 x 396mm)
1 |
Left Side (D2834A) |
2 |
Right Side (D2835A) |
4 |
Divider (D2777A) |
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(1071 x 394mm) |
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(1071 x 394mm) |
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(160 x 238mm) |
5 |
Plinth (D2778A) |
6 |
Rail (D2780A) |
7 |
Back Rail (D2779A) |
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(714 x 92mm) |
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(714 x 72mm) |
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(714 x 60mm) x 2 |
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8 |
Small Left Drawer |
9 |
Small Right Drawer |
10 |
Large Drawer Front (D2783A) |
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Front (D2781A) |
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Front (D2782A) |
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(710 x 156mm) x 5 |
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(353 x 156mm) |
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(353 x 156mm) |
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11 |
Left Drawer Side (W370-124LH) |
12 |
Right Drawer Side (W370-124RH) |
13 |
Small Drawer Back (W317-124) |
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(370 x 124mm) x 7 |
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(370 x 124mm) x 7 |
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(317 x 124mm) x 2 |
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14 Large Drawer Back (W682-124)
(682 x 124mm) x 5
16 Large Drawer Base (T693-367)
(693 x 367mm) x 5
15 |
Small Drawer Base (T328-367)
(328 x 367mm) x 2
17 Back (X989-738)
(989 x 738mm)
2
If you have damaged or missing components, call the
Components - Fittings Customer Helpline: 08456 400800 quoting the reference numbers below
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings may be supplied than are required.
A |
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B |
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C |
Wooden dowel (F22) |
x 13 |
Metal dowel (F901) |
x 18 |
Knock-in Peg (F171GY) x 28 |
D |
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E |
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F |
Nail (F51) x 22 |
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Large locking |
Small locking |
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nut (F900) x 4 |
nut (F3) x 14 |
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G |
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H |
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I |
40mm Screw (F910) |
x 6 |
25mm Screw (F50) |
x 12 |
13mm Screw (F79) x 1 |
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K |
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L |
9mm Screw (F74) x 14 |
9mm Screw (F73) x 28 |
Plastic Nail (F91) x 4 |
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M |
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N |
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O |
Wedgefix (F639) x 24 |
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(F631) x 12 |
Bracket (F327) x 1 |
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P
Drawer runner (F1004) x 14
Tools required
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Rule |
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Cross-head |
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Scissors |
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Hammer |
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Eye protection |
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Electric drill |
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screwdriver |
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(when using a |
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hammer or drill) |
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drilling into walls) |
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Ruler - Use this ruler to help correctly identify the screws |
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3
If you have damaged or missing components, call the
Assembly Instructions Customer Helpline: 08456 400800 quoting the reference numbers below
Step 1 |
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Note: The small right |
Prepare the 2 small |
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drawer front has a shallow |
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B |
identification mark. |
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drawer fronts |
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B |
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Screw 2 metal dowels B |
B |
B |
B |
into the small left drawer |
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front 8 and the small |
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right drawer front 9 . |
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Note: Tighten the metal |
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8 |
9 |
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dowels up fully against |
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the panels. |
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Step 2
Prepare 2 pairs of drawer sides
Insert a small locking nut F into the hole shown on the left drawer side 11 and the right drawer side 12 .
Note: The arrow on the locking nut must point towards the hole in the edge of the panel.
Step 3
Attach the drawer sides to the small drawer fronts
Push the left drawer sides
.11 and right drawer sides
.12 onto the back of the 2 small drawer fronts 8 and 9 .
Turn the small locking nuts F on the left drawer side and right drawer side
Note: Turn the locking nuts F clockwise to secure panels - more than 1/2 a turn.
Note: Due to the manufacturing process, the holes for the locking nut can be on either surface of the drawer sides.
F |
F |
F |
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11 |
12 |
x 2 |
x 2 |
Note: The locking nuts can be on either surface of the drawer sides. Make sure that the small groove is on the inside, as shown.
x 2 |
F |
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12 |
11 |
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8 |
9 |
B |
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4
Assembly Instructions
Step 4
Fit the small drawer base
Slide the small drawer base 15 down the grooves in the drawer sides 11 and 12 and
down into the groove in the small drawer fronts
. 8 and 9 .
Step 5
Fit the small drawer back
Fit the small drawer back
.13 between the drawer sides 11 and 12 .
Make sure that the small drawer base 15 fits into the groove in the small drawer back 13 .
Hold the small drawer back 13 in position and tap the knock-in pegs C through the holes in the drawer sides 11 and 12 .
Step 6
Attach the handles
Attach a handle N to each small drawer front
. 8 and 9 using screw
H .
Note: Do not overtighten the screw.
Step 7
Fit the wedgefixes
Turn the drawer assemblies over and slide 2 wedgefixes M into the front and back grooves, as shown, and tighten up the screws.
15
12 x 2
11
8 9
C
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13 |
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C |
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12 |
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C |
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15 |
x 2 |
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11 |
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H |
x 2 |
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N 8 9
M
M |
x 2 |
M |
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5
Assembly Instructions
Step 8
Prepare the large drawer fronts
Screw 2 metal dowels B into each of the large drawer fronts 10 .
Note: Tighten the metal dowels up fully against the panels.
Step 9
Prepare 5 pairs of the drawer sides
Insert a small locking nut F into the hole shown on the left drawer side 11 and the right drawer side 12 .
Note: The arrow on the locking nut must point towards the hole in the edge of the panel.
Step 10
Attach the drawer sides to the large drawer fronts
Push the left drawer sides
.11 and right drawer sides
.12 onto the back of the 5 large drawer fronts 10 .
Turn the small locking nuts F on the left
drawer side |
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and right |
11 |
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drawer side |
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12 |
Note: Turn the locking nuts F clockwise to secure panels - more than 1/2 a turn.
B
B B
10 x 5
Note: Due to the manufacturing process, the holes for the locking nut can be on either surface of the drawer sides.
F |
F |
F |
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11 |
12 |
x 5 |
x 5 |
Note: The locking nuts can be on either surface of the drawer sides. Make sure that the small groove is on the inside, as shown.
x 5 |
F |
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12 |
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11 |
B |
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10 |
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6
Assembly Instructions
Step 11
Fit the large drawer |
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16 |
12 |
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x 5 |
base |
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Slide the large drawer |
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base 16 down the |
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grooves in the drawer |
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sides 11 and 12 and |
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11 |
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down into the groove in |
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10 |
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the large drawer fronts |
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.10 . |
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C |
Step 12 |
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Fit the large drawer |
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back |
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14 |
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12 |
x 5 |
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Fit the large drawer back |
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.14 between the drawer |
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16 |
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sides 11 and 12 . |
C |
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Make sure that the large |
C |
11 |
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drawer base 16 fits into |
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the groove in the large |
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drawer back 14 . |
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Hold the large drawer |
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back 14 in position and |
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Note: Do not |
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tap the knock-in pegs C |
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through the holes in the |
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overtighten the screws. |
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drawer sides 11 and 12 . |
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H |
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x 5 |
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Step 13 |
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H |
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Attach the handles |
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10 |
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N |
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Attach 2 handles N to |
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each of the large drawer |
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N |
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fronts 10 using 2 screws |
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H . |
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Step 14
Fit the wedgefixes
Turn the large drawer assemblies over and slide 4 wedgefixes M into the front and back grooves, as shown, and tighten up the screws.
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M |
M |
M |
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M |
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M |
5
7
Assembly Instructions
Step 15
Prepare the left side
a:Place 6 runners P on the left side 1 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw K .
b:Slide the runner P back the other way and fit the 2nd screw K into the corresponding hole in the left side 1 .
Insert a large locking nut E into the left side
. 1 .
Note: The arrow on the locking nuts must point towards the hole in the edge of the panel.
Tap a wooden dowel A into the left side 1 .
Note: Wooden dowels must not stick out from the edge by more than 10mm or they may damage other panels.
edgefront |
Finished |
K |
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P |
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K
Finished
K
K
K
K
K
a:
1
P
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E |
E |
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K |
A |
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K |
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K |
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b: |
K |
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K |
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10mm |
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K |
1 |
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A |
8
Assembly Instructions
Step 16
Prepare the right side
a:Place 6 runners P on the right side 2 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw K .
b:Slide the runner P back the other way and fit the 2nd screw K into the corresponding hole in the right side 2 .
Insert a large locking nut E into the right side
. 2 .
Tap a wooden dowel A into the right side 2 .
K
P
P
a: P K
P K
b: K
K
Finished frontedge |
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P |
K |
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P K
P K
K
2
Finished front edge
A
K E K K
K
2 |
Finished |
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front edge |
Step 17
Prepare the plinth, rail and 2 back rails
Tap 2 wooden dowels |
A |
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into the plinth |
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. |
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5 |
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Tap 4 wooden dowels |
A |
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into the rail |
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6 |
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Tap 2 wooden dowels |
A |
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into each of the 2 back |
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rails |
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. |
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7 |
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A
A
The colour of the back rails may differ from the main unit colour or may be plain chipboard.
A |
The plinth may |
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have a plain |
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chipboard surface. |
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5 |
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Plain chipboard |
A |
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surface |
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Finished |
6 |
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front edge |
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7 |
A |
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x 2 A
9