Malibu - Cabin Bed
Assembly Instructions - Please keep for future reference |
|
268/5038 |
||
|
|
|
|
|
|
|
|
|
275/4433 |
|
|
|
|
|
|
|
|
|
278/5433 |
|
WARNING |
|
|
|
|
|
|||
|
NOT SUITABLE FOR CHILREN |
|
|
275/7557 |
|
UNDER 4 YEARS OF AGE . |
|
|
|
|
249/2032 |
|||
|
|
|
|
|
|
|
|
|
280/3315 |
|
|
|
|
|
Dimensions
Width - 195cm
Depth - 95cm
Height - 53cm
MADE IN BRITAIN
Important - Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 1 - 08/07/14
Safety and Care Advice
Important - Please read these instructions fully before starting assembly
•Warning: This unit weighs approximately 66kgs. Please lift with care.
•Check you have all the components and tools listed on pages 2 and 3.
•Remove all fittings from the plastic bags and separate them into their groups.
•Keep children and animals away from the work area, small parts could choke if swallowed.
•Parts of the assembly will be easier with 2 people.
•Make sure you have enough space to layout the parts before starting.
•Do not stand or put weight on the product, this could cause damage.
•Assemble the item as close to its final position (in the same room) as possible.
•Assemble on a soft level surface to avoid damaging the unit or your floor (use opened out unit carton).
• We do not recommend the
use of power
drill/drivers for inserting screws,
as this could damage the unit. Only use hand screwdrivers.
•Safety note: If there is any chance of this unit being pulled over by children etc. it is recommended that the unit is secured to a wall using suitable fixings (not supplied).
•Dispose of all packaging carefully and responsibly.
Care and maintenance
• Only clean using a damp cloth and mild detergent, do no use bleach or abrasive cleaners.
• This product should not be discarded with household waste. Take to your local authority waste disposal centre.
Tools required
Rule |
Cross-head |
Scissors |
Hammer |
Eye protection |
(when using a |
||||
|
screwdriver |
|
|
hammer or drill) |
IMPORTANT
On a regular basis please check that the screws and fittings have not become loose as this could present a potential choke hazard.
Note: If required the next page can be cut out and used as reference throughout the assembly. Keep this page with these instructions for future reference.
1
If you have damaged or missing components, call the
Components - Panels Customer Helpline: 08456 400800 quoting the reference numbers below
Please check you have all the panels listed below
1 |
Left End (D2931A) |
2 |
Right End (D2936A) |
||
|
(949 x 529mm) |
|
(949 x 529mm) |
||
|
|
|
|
|
|
|
|
|
|
|
|
4 |
Left Upright (D2937A) |
5 |
Right Upright (D2929A) |
|
|
(367 x 660mm) |
|
(367 x 660mm) |
|
|
|
|
|
|
|
|
|
|
|
7 Base (D2928A)
(1920 x 455.5mm) x 2
11 Front Rail (D2938A)
(1920 x 160mm)
12 Support Rail (D2939A)
(1920 x 92mm) x 2
13 Back Rail (D2926A)
(1920 x 160mm)
17 Drawer Back (W502-124)
(502 x 124mm) x 4
18 Drawer Base (T513-367)
(513 x 367mm) x 4
3 Horizontal (D2932A)
(820 x 287mm)
6 Back (D2927A)
(820 x 367mm)
8 Left Plinth (D2934A)
(535 x 60mm) x 2
9 Right Plinth (D2935A)
(535 x 60mm) x 2
10 Middle Plinth (D2933A)
(820 x 60mm)
14 Drawer front (D2930A)
(531 x 149mm) x 4
15 Left Drawer Side (W370-124LH)
(370 x 124mm) x 4
16 Right Drawer Side (W370-124RH)
(370 x 124mm) x 4
19 Shelf (D3030A)
(820 x 287mm)
2
If you have damaged or missing components, call the
Components - Fittings Customer Helpline: 08456 400800 quoting the reference numbers below
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings may be supplied than are required.
A |
|
|
|
B |
|
|
|
C |
|
Wooden dowel (F22) |
x 16 |
|
Metal dowel (F901) |
x 10 |
|
|
Knock-in Peg (F171GY) x 16 |
||
D |
|
|
|
E |
|
|
|
F |
|
Large wooden dowel (F40) |
x 2 |
Large locking |
|
Small locking |
|||||
|
|
|
|
nut (F900) |
x 6 |
|
nut (F3) x 8 |
|
|
G |
|
|
|
H |
|
|
|
I |
|
50mm Screw (F49) |
x 48 |
|
45mm Screw (F65) |
x 10 |
|
|
25mm Screw (F50) x 4 |
|
|
J |
|
|
|
K |
|
|
|
L |
|
13mm Screw (F79) |
x 5 |
|
13mm Screw (F52) |
x 5 |
|
|
9mm Screw (F73) x 16 |
|
|
M |
|
|
|
N |
|
|
|
O |
|
9mm Screw (F74) x 8 |
|
Plastic Nail (F91) x 10 |
|
|
Allen Key (F36) x 1 |
|
|||
P |
|
|
|
Q |
|
|
|
R |
|
Wedgefix (F639) x 8 |
|
|
|
Bracket (F327) |
x 5 |
(F631) |
x 4 |
||
S |
|
|
|
|
|
|
|
T |
|
Drawer runner (F1004) |
x 8 |
|
|
|
|
|
Double metal dowel (F566) |
x 2 |
|
U |
|
|
|
|
|
|
|
|
|
Shelf stud (F372) |
x 4 |
|
|
|
|
|
|||
Ruler - Use this ruler to help correctly identify the screws
mm |
10 |
20 |
30 |
40 |
50 |
60 |
70 |
80 |
90 |
100 |
110 |
120 |
130 |
140 |
150 |
160 |
170 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3
If you have damaged or missing components, call the
Assembly Instructions Customer Helpline: 08456 400800 quoting the reference numbers below
Step 1 |
B |
|
|
||
Prepare the 4 drawer |
|
|
fronts |
|
|
|
B |
|
Screw 2 metal dowels B |
B |
|
into each of the 4 drawer |
14 |
|
fronts 14 . |
||
4 |
||
Note: Tighten the metal |
||
dowels up fully against |
||
the panels. |
|
Step 2
Prepare 4 pairs of drawer sides
Insert a small locking |
F |
F |
|
nut F into the hole |
F |
|
|
shown on the left drawer |
|
||
15 |
16 |
||
side 15 and the right |
|||
drawer side 16 . |
x 4 |
x 4 |
|
Note: The arrow on the |
|||
|
|
||
locking nut must point |
|
|
|
towards the hole in the |
|
|
|
edge of the panel. |
|
|
Step 3
Attach the drawer sides to the drawer fronts
Push the left drawer sides
.15 and right drawer sides
.16 onto the back of the 4 drawer fronts 14 .
Turn the small locking nuts F on the left drawer side 
and right drawer side 
Note: Turn the locking nuts F clockwise to secure panels - more than 1/2 a turn.
x 4 |
F |
|
|
|
16 |
15
14
B
4
Assembly Instructions
Step 4
Fit the drawer base
Slide the drawer base 18 down the grooves in the drawer sides 15 and 16 and down into the groove in the drawer front 14 .
Step 5
Fit the drawer back
Fit the drawer back 17 between the drawer sides 15 and 16 . Make sure that the drawer base 18 fits into the groove in the drawer back 17 .
Hold the drawer back 17 in position and tap the knock-in pegs C through the holes in the drawer sides 15 and 16 .
Step 6
Attach the handles
Attach a handle R to each of the drawer fronts
.14 using screw I .
Note: Do not overtighten the screw.
Step 7
Fit the wedgefixes
Turn the drawer assemblies over and slide 2 wedgefixes P into the front and back grooves, as shown, and tighten up the screws.
18
15 14
C
C |
15 |
I
16
x 4
C
17
18
16 x 4
x 4
14 |
R |
|
P
P 
P
x 4
5
Assembly Instructions
Step 8
Prepare the left upright
a: Tap 2 wooden dowels A into the left upright 4 .
Screw a metal dowel B into the left upright 4 .
Place 2 runners S on the left upright 4 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw L .
b: Slide the runner S back the other way and fit the 2nd screw L into the corresponding hole in the left upright 4 .
|
|
|
L |
|
|
S |
|
|
B |
|
|
|
|
|
A |
a: |
|
|
A |
|
S |
L |
|
|
4 |
|
L |
|
|
S |
|
Finished front edge
L
b: 
4 L 
Finished front edge
Finished front edge
Step 9
Prepare the right upright
a: Tap 2 wooden dowels A into the right upright
. 5 .
Screw a metal dowel B into the right upright 5 .
Place 2 runners S on the right upright 5 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw L .
b: Slide the runner S back the other way and fit the 2nd screw L into the corresponding hole in the right upright 5 .
Finished edgefront |
L |
|
|
|
S |
||
|
|
||
Finished |
L |
|
|
L |
A |
||
front edge |
S B |
||
A |
|||
a: |
S |
|
|
|
|
||
|
5 |
|
Finished |
|
front edge |
L |
|
|
b: |
L |
|
5
6
Assembly Instructions
Step 10
Fit the horizontal to the right upright
Fit the horizontal 3 onto the right upright 5 using 2 screws G and the allen key O .
Step 11
Prepare the middle plinth
Insert 2 large locking nuts E into the middle plinth 10 .
Note: The arrow on the locking nut must point towards the hole in the edge of the panel.
O |
G |
|
5 |
||
|
G
Finished |
3 |
front edge |
|
|
front edge |
E
Plain chipboard surface
E 
E
10
Step 12
Fit the middle plinth
a: Tap a double metal |
|
|
dowel T and a large |
|
|
wooden dowel D through |
a: |
5 |
the right upright 5 and |
|
|
into the middle plinth 10 |
T |
|
until they ‘’bottom out’’. |
|
|
|
b: |
|
b: Use a screwdriver to |
D |
|
|
|
|
tighten the large locking |
|
|
nut E fitted to the |
|
10 |
middle plinth 10 . |
|
|
|
|
Note: Turn the large locking nuts E as far as they will go - more than 1/2 a turn.
Important: It is critical that the middle plinth is asssembled with the large locking nuts at the top.
DT
E
7
Assembly Instructions
Step 13
A
Prepare the back
Tap 2 wooden dowels A into the back 6 .
Plain chipboard surface
6
A
Step 14
Fit the back
Push the back 6 the right upright 
fix it using 2 screws G and the allen key O .
O |
G |
|
|
|
|
||
G |
5 |
Plain chipboard |
|
surface |
|||
|
6
Step 15
Fit the left upright
Push the left upright 4 onto the assembly and fix it using 4 screws G and the allen key O .
4 |
|
|
|
|
G |
|
G |
|
|
G |
O |
|
|
|
Finished |
G |
|
front edge |
|
|
|
|
8
Assembly Instructions
Step 16
Secure the middle plinth to the left upright
a:Tap a double metal dowel T and a large wooden dowel D through the left upright 4 and into the middle plinth 10 until they ‘’bottom out’’.
b:Use a screwdriver to tighten the large locking nut E fitted to the middle plinth 10 .
Step 17
Fit the 4 plastic nails
Tap 2 plastic nails N into the bottom edge of each of the uprights 4 and .5 .
Carefully stand the assembly up.
b:
4
10
a:
D
N |
5 |
|
N
4
N
N
Step 18
Prepare the 2 left plinths
Tap a wooden dowel A into just 1 of the 2 left plinths 8 .
Insert a large locking nut E into each of the 2 left plinths 8 .
A
E E
Plain chipboard |
Plain chipboard |
||
|
surface |
surface |
|
|
Finished |
|
Finished |
8 |
top edge |
8 |
top edge |
|
|
||
|
Rear |
Front |
|
9
Assembly Instructions
Step 19
Fit the left plinths to the left upright
Push the left plinths 8 onto the left upright 4 .
Use a screwdriver to tighten the large locking nuts E fitted to the left plinths 8 .
Finished front edges
|
|
|
Finished |
|
|
|
top edge |
|
4 |
|
|
This is the back |
Finished |
8 |
Front |
|
|
||
of the bed |
Plain |
|
|
top edge |
|
||
|
|
||
|
8 |
chipboard |
|
|
surface |
||
|
|
||
Plain
chipboard Rear surface
Step 20
Prepare the 2 right plinths
Tap a wooden dowel A into just 1 of the 2 right plinths 9 .
Insert a large locking nut E into each of the 2 right plinths 9 .
Step 21
Fit the right plinths to the right upright
Push the right plinths 9 onto the right upright 5 .
Use a screwdriver to tighten the large locking nuts E fitted to the right plinths 9 .
Plain chipboard |
Plain chipboard |
|||
surface |
surface |
|||
Finished |
E |
Finished |
E |
|
top edge |
top edge |
|||
|
|
|||
9 |
|
9 |
|
|
Rear |
|
Front |
|
|
|
|
A |
|
|
Finished top edge
Finished top edge
Front
9
5
Rear 9
10
Assembly Instructions
Step 22
Prepare the 2 bases
Tap 2 wooden dowels A into each of the 2 bases
. 7 .
A
x 2
7
A
Step 23 |
|
G |
|
|
|
|
G |
|
|
Fit a base |
|
|
O |
|
Fit a base 7 |
down onto |
|
G |
|
the 2 uprights 4 and 5 |
G |
|||
|
||||
using 4 screws G and |
|
|
||
the allen key |
O . |
7 |
|
|
|
|
|
||
4
This is the back of the bed
11
Assembly Instructions
Step 24
Fit the other base
2 people are needed to asssemble this part 
Fit the other base 7 down onto the 2 uprights
. 4 and 5 using 4 screws G and the allen key O .
Step 25
Prepare the right end
a:Place 2 runners S on the right end 2 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw L .
b:Slide the runner S back the other way and fit the 2nd screw L into the corresponding hole in the right end 2 .
Tap 3 plastic nails N into the bottom edge of each of the right end 2 .
G
G
O
G 
G
7
5
4
This is the back of the bed
L
S
a:
2 |
S |
S |
L |
|
|
||
|
|
L |
|
|
|
|
b:
|
2 |
L |
|
N |
L |
||
|
|||
|
|
N
N
Finished front edge
12
Assembly Instructions
Step 26
Prepare the left end
a:Place 2 runners S on the left end 1 as shown. Slide back the top of runner and use the 2nd hole from the front to fit the 1st screw L .
b:Slide the runner S back the other way and fit the 2nd screw L into the corresponding hole in the left end 1 .
Tap 3 plastic nails N into the bottom edge of each of the left end 1 .
Step 27
Fit the left end
Fit the left end 1 onto the assembly using 8 screws G and the allen key O .
Finished edge front
a:
b:
N
This is the back of the bed
L 
S
L
L
S
S
1
L
L
1
N
N
1 |
G
G
G G
G G 
O
G G
13
Assembly Instructions
Step 28
Fit the 2 support rails
12
12
Fit the 2 support rails 12 to the left end 1 using 2 screws G for each rail and the allen key O .
Note: Use 2 people for this step and support the 2 support rails until the right end has been fitted.
This is the back of the bed
1 |
G
G
G 
O
Step 29
Prepare the front rail and back rail
Tap 2 wooden dowels A into the front rail 11 .
Tap 2 wooden dowels A into the back rail 13 .
A
11
A
A
13
A
14
Assembly Instructions
Step 30
Fit the front rail and back rail
Fit the front rail 11 to the left end 1 using 2 screws G and the allen key O . 
Fit the back rail 13 to the left end 1 using 2 screws G and the allen key O .
Note: Support the front and back rail until the right end has been fitted.
11
13
G
G
1 |
This is the back |
G |
|
of the bed |
||
G |
||
|
O
15
Assembly Instructions
Step 31
Fit the right end
Fit the right end 2 onto the assembly using 16 screws G and the allen key O .
2 |
Step 32
Secure the rear support rail
Screw through the |
|
holes in the base 7 |
|
and into the top edge |
H |
of the support rail 12 |
|
using 5 screws H . |
H |
H
H
H
7
Important: Make |
12 |
that the screws go |
|
the centre of the top |
|
edge of the support |
|
16
Assembly Instructions
Step 33
Secure the back rail
Fix the back rail 13 the back edge of the base 7 using 5
H
H
H
H
H
H
7
13 H
H 
H
H
Step 34 |
K |
|
|
|
|
Secure the front rail |
|
|
Loosely fix the 5 |
|
J |
|
|
|
brackets Q to the holes |
Q |
Q |
in the base 7 using |
Q |
|
screws K . |
Q |
|
|
|
|
|
11 |
|
|
Q |
|
|
7 |
Q |
|
|
|
|
|
Q |
Slide the brackets up |
|
|
against the mark holes in |
|
|
the front rail 11 and fix |
|
|
them using screws J . |
|
|
Tighten up the screws K . |
|
|
17
Loading...