ARB 5611210 User Manual

ARB TOYOTA 80 SERIES

REAR STEP TOW BAR

Product number: 5611210

Optional

Wheel

Optional

Jerry Can

Carrier

Carrier

Left Hand Side

of vehicle (LHS)

Rear Step Tow Bar

Right Hand Side
of vehicle (RHS)

READ FITTING INSTRUCTIONS

CAREFULLY BEFORE PROCEEDING

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If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.

WA:[phone] NSW: [phone] ACT: [phone] SA: [phone] QLD: [phone] NT: [phone] TAS: [phone]

Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: [phone] Fax: [phone]

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USE PART No QTY DESCRIPTION

FIT TAIL LIGHT ASSEMBLIES

TO REAR BAR

6821172L 1 Tail Light Assembly – Left Hand Side (LHS)

6821172R 1 Tail Light Assembly – RHS

6151017 12 Bolt M6 x 16
6151128 8 Nut M6 flange
6151300 4 Nut M6 cage
6151046 12 Washer 6mm flat
3756681 2 Light mount cover bracket

FIT CAGE NUTS TO REAR

BAR

6151300 16 Nut M6 cage
6151303 4 Nut M8 cage

3756701 2 Locking pin bracket

FIT LOCKING PIN BRACKETS

TO REAR BAR

6151022 4 Bolt M8 x 25
6151132 4 Nut M8 flange
4581044 4 Washer 8mm flat

FIT LOOM TO VEHICLE 6821163 1 Loom

6151096 2 Bolt M12 x 40 x 1.25
4581049 4 Washer 12mm flat

FIT BAR TO REAR CROSS

MEMBER

4581050 4 Washer 12mm spring
3199773 2 Cross member nut plate
6151306 2 Nut M12 cage
6151255 2 Bolt M12 x 40 x 1.75

6151097 4 Bolt M12 x 50 x 1.25
6151340 2 Bolt M12 x 50 x 1.75
4581007 6 Washer ½” flat heavy duty gold zinc

FIT BAR TO UNDERSIDE OF

CHASSIS

4581050 6 Washer 12mm spring
5848309 2 Chassis packer front
5848310 2 Chassis packer rear
3199772 1 Chassis lower nut plate
6151306 2 Nut M12 cage

6151255 4 Bolt M12 x 40 x 1.75
4581007 4 Washer ½” flat heavy duty gold zinc

FIT BAR TO CHASSIS SIDE

4581050 4 Washer 12mm spring
3199771 2 Chassis side nut plate
6151306 4 Nut M12 cage

6522646 1 Centre cover panel
6151300 2 Nut M6 cage
6151352 2 Socket head cap screw M6 x 25 stainless steel

FIT CENTRE COVER PANEL

6151207 2 Bolt M6 x 25
6151046 4 Washer 6mm flat
6151042 4 Washer 6mm spring
5848302 2 Packer black nylon
6250003 2 Spacer 8mm thick gold zinc

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FIT END SURROUNDS TO

REAR BAR

FIT END SURROUND

BRACES

3131192L 1 End surround LHS

3131192R 1 End surround RHS

6151083 6 Bolt M8 x 35
6151132 6 Nut M8 flange
4581044 6 Washer 8mm flat
6250003 6 Spacer 8mm thick gold zinc

3756757L 1 End surround brace LHS

3756757R 1 End surround brace RHS

6151017 2 Bolt M6 x 20
6151046 2 Washer Flat M6
6151128 2 Nut Flange M6
6151083 4 Bolt M8 x 35
6151021 4 Bolt M8 x 20
6151132 4 Nut M8 flange
4581044 8 Washer 8mm flat
4581046 8 Washer 8mm spring
3199774 1 Wing brace nut plate
6151303 2 Nut M8 cage

3162478L 1 Vertical trim

3162478R 1 Vertical trim

3162482L 1 End surround trim

FIT URETHANE TRIMS

3162482R 1 End surround trim

6821166 2 Reflector
6151162 10 Nut M6 nyloc
4581082 10 Washer 6mm flat heavy duty black zinc

3199769 1 Top infill plate

FIT TOP INFILL PLATE

3199727 1 Aluminium step plate
4590019 1 Rubber extrusion seal
6151256 10 Button head cap screw M6 x 16 stainless steel

4761132 1 Gooseneck

FIT GOOSENECK

55010 1 Pull pin
55020 1 Spring Clip

FIT TRAILER PLUG 6151370 2 Screw M4 x 20 plastite pan head

PARTS SUPPLIED WITH THIS KIT TO BE USED WHEN FITTING WHEEL CARRIERS OR JERRY CAN CARRIERS

FITTING NUMBER PLATE

LIGHT

86060BL 1 Number plate light
6151281 2 Screw M5 pan head
6151282 2 Nut M5 flange

3756677 1 Centre locator bracket
6151255 2 Bolt M12 x 40 x 1.75

FIT CENTRE LOCATOR

4581049 4 Washer 12mm flat
4581050 2 Washer 12mm spring
6151189 2 Nut M12 x 1.75

TOOLS REQUIRED: Basic tool kit, 30mm socket, ¼” drive socket set, silicon.
TORQUE SETTINGS: 6mm – 9Nm, 8mm – 22Nm, 10mm – 44Nm, 12mm – 77Nm

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FITTING TAIL LIGHTS TO BAR

1. Compile components as shown.

- Light assembly (LHS shown)

- Light cover

- 6 x M6 x 16mm bolts

- 6 x M6 flange nuts

- 2x M6 cage nuts

- 6 washers to suit M6

2. Fit cage nuts to light cover as shown.

Outside of car

When fitting light assemblies to bar,

orange (indicator) lights must be to

the outside as shown. The flange on

the bracket should also be at the top.

Orange light

3. Feed looms through large hole in bar.

4. Fit light assemblies using M6 hardware.
Finger tighten only.

5. Repeat steps 1 to 3 for RHS assembly.

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FITTING CAGE NUTS TO BAR

6. Fit M6 cage nuts
to light mount cover
bracket as shown.

7. Using M6 x 16 bolts and flat washers, fit
cover bracket to light mount.

8. Tighten only cover bracket bolts securely.

9. Fit M6 cage nuts (9 total) in square holes in
top of bar as shown.

M6

M6

10. Fit M6 cage nuts (6 total) and M8 cage nuts

M8

M6

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M8

(4 total) to front of bar. (RHS shown)

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FITTING LOCKING PIN BRACKETS TO BAR

Flange nuts this side

11. Fit locking pin brackets using two M8 x 25
bolts, flat washers and flange nuts. Finger
tighten only.

Fit bolts through from rear of rear bar so
that the flange nuts are on the same side
as the bracket as the photo shows.

(Viewed from front of bar LHS.)

REMOVING BUMPER

12. M8 bolts must fit in rear of bar for ease of
adjustment later on.

(Viewed from rear of bar LHS.)

13. To fit Rear Bar to vehicle, remove bumper
bar, mud flap and tow bar (if fitted) from
vehicle.

OPTIONAL
Paint lower rear quarter panel satin black.

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