Last Rev Date: 14/01/14
Page 1 of 8
Fitting instructions# 3787952
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
Part Number:
5421100 & 5421110
Product Description: UNDER VEHICLE PROTECTION.
Suited to vehicle/s: 120-150 SERIES TOYOTA PRADO AND FJ CRUISER.
Please place these instructions in vehicle glovebox when complete.
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the vehicle protection panels do not affect operation
of the SRS airbag.
ALSO, NOTE THE FOLLOWING:
This product must be installed exactly as per these instructions using only the hardware supplied.
Do not use this product for any vehicle make or model, other than those specified by ARB.
Do not remove labels (if any) from this product.
This product or its fixing must not be modified in any way.
The installation of this product may require the use of specialized tools and/or techniques
These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
During installation, it is the duty of the installer to check correct operation/clearances of all
components
Work safely at all times
Unless otherwise instructed, tighten fasteners to specified torque
WARNING
Australian enquiries sales@arb.com.au
North & South American enquiries sales@arbusa.com
Other international enquiries exports@arb.com.au
ARB 4x4 ACCESSORIES
Corporate Head Office
42-44 Garden St Tel: +61 (3) 9761 6622
Kilsyth, Victoria Fax: +61 (3) 9761 6807
AUSTRALIA 3137
Last Rev Date: 14/01/14
Page 2 of 8
Fitting instructions# 3787952
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
www.arb.com.au
IMPORTANT INFORMATION.
GENERAL CARE AND MAINTENANCE
By choosing ARB vehicle protection, you have bought a product that is one of the most sought after
4WD products in the world. Your under vehicle protection panels are a properly engineered, reliable,
quality accessory that represents excellent value.
While these panels have been engineered for strength and functionality care and good judgment
should be taken when traversing difficult off-road conditions to minimise damage to panels and
vehicle.
During servicing when panels are removed ensure fasteners are re-fitted to the correct torque
values.
Inspect panels visually on a regular basis. Dirt and foreign matter should be washed out to minimise
build-up around hot components. BE VERY CAREFULL when removing foreign matter with hands
while vehicle is hot or running. Replace any components as necessary. This service can be
performed by your local authorized ARB Stockist.
FITTING REQUIREMENTS
BASIC TOOL KIT
INC 3/8 DRIVE SOCKET SET
Protective eyewear
Hearing protection
SIZE
Torque Nm
Torque lbft
M6
9Nm
7lbft
M8
22Nm
16lbft
M10
44Nm
32lbft
M12
77Nm
57lbft
REQUIRED TOOLS FOR FITMENT OF PRODUCT:
HAVE AVAILABLE THESE SAFETY ITEMS WHEN FITTING PRODUCT:
NOTE: ‘WARNING’ notes in the fitting procedure relate to OHS situations, where to avoid a
potentially hazardous situation it is suggested that protective safety gear be worn or a safe work
procedure be employed. If these notes and warnings are not heeded, injury may result.
FASTENER TORQUE SETTINGS:
Last Rev Date: 14/01/14
Page 3 of 8
Fitting instructions# 3787952
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
PARTS LISTING
APPLICATION.
PART NO.
QTY
DESCRIPTION
FIT FRONT
PANEL
6522821
6522836
6151300
6151303
5811006
6151434
4581046
4581044
1
1
2
3
2
2
2
2
FRONT UVP ASSEMBLY 150 SERIES
FRONT UVP ASSEMBLY 120 & FJ
NUT CAGE M6
NUT CAGE M8
SPACER (120 PRADO)
SHCS M8 X 70 (120 PRADO)
WASHER SPRING M8
WASHER FLAT M8
FIT CENTRE PANEL
6522826
6151303
6151022
4581046
4581044
1
1
3
3
3
CENTRE UVP ASSEMBLY
NUT CAGE M8
BOLT M8 X 25
WASHER SPRING M8
WASHER FLAT M8
FIT REAR BRACKET
3758230
3199915
6151022
4581046
4581044
6151357
6151304
1
1
2
2
2
1
1
BRACKET REAR MOUNT
CAGE NUT PLATE M10
BOLT M8 X 25
WASHER SPRING M8
WASHER FLAT M8
BOLT M10 SEMS
NUT M10 CAGE
FIT TRANS PANEL
6522820
6151022
4581046
4581044
6151132
1
5
5
5
4
TRANSMISSION UVP ASSEMBLY
BOLT M8 X 25
WASHER SPRING M8
WASHER FLAT M8
NUT FLANGE M8
FIT SPACER TO TRANS PANEL
3759302
4581046
4581044
6151021
6151132
3789203
1
2
2
2
2
1
TRANSMISSION SPACER
WASHER SPRING M8
WASHER FLAT M8
BOLT M8 X 20
FLANGE NUT M8 X 1.25
DRILLING TEMPLATE
FIT TRANSFER GUARD
3758370
1
TRANSFER CASE GUARD
Last Rev Date: 14/01/14
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