ARAG ORION User Manual

02
ELECTROMAGNETIC FLOWMETER
462XAXXXXXX
INSTALLATION, USE AND MAINTENANCE
= Generic danger
= Warning
CONTENTS
Legend symbols...............................................................................................................2
1 Product description .........................................................................................................3
1.1 Intended use ............................................................................................................3
2 Installation ........................................................................................................................ 3
2.1 Electric connections ................................................................................................. 5
2.2 Hydraulic connections ..............................................................................................5
2.2.1 Hydraulic connections for control units ................................................................. 6
3 Preliminary setup for use ................................................................................................ 7
4 Use ....................................................................................................................................7
5 Maintenance .....................................................................................................................8
5.1 Troubleshooting .......................................................................................................8
6 Technical data ..................................................................................................................8
7 Guarantee terms.............................................................................................................10
8 Disposal at the end of service ...................................................................................... 10
This manual is an integral part of the equipment to which it refers and must accompany the equipment in case of sale or change of ownership. Keep it for future reference; ARAG reserves the right to modify the specications and instructions regarding the product at any time and without prior notice.

1 PRODUCT DESCRIPTION

The Orion electromagnetic owmeter is a device that enables measurement of the quantity of liquid passing through it. Using a principle of electromagnetic measurement (there are no moving mechanical parts inside it), the owmeter outputs a signal to the computer proportional to the liquid ow that goes trough it; Orion displays the owrate calculated according to the data received from the owmeter and the value of the owmeter constant previously set.

1.1 Intended use

This device is designed to work on agricultural machinery for crop spraying applications.
The machine is designed and built in compliance with EN ISO 14982 standard (Electro-
magnetic compatibility - Forestry and farming machines), harmonized with 2004/108/EC Directive.
The owmeter must not be used to measure the passage of hydrocarbons, ammable,
explosive or toxic liquids. The owmeter is not suitable for contact with liquids for human consumption. Use for sales transactions is not allowed.

2 INSTALLATION

Install the owmeter at least 20 cm from the elements that could cause turbulence inside the tubes (valves, bends, constrictions, etc.). The owmeter can be installed in a horizontal or vertical position.
CAUTION: For proper sealing of the owmeter, use ARAG assembly kit ONLY (Ref. ARAG General catalogue - Accessories for series 463/473 modular valves).
ARAG is not liable for damage to the system, persons, animals or things caused by the use of material other than specied.
Fig. 1
CONTINUES
3
- To ensure trouble-free operation, comply with the indicated installation layout (Fig. 2a and Fig. 2b);
NEVER lay cable upward.
HORIZONTAL ASSEMBLY
OK
OK
Fig. 2a
VERTICAL ASSEMBLY
Fig. 2b
- Comply with the correct uid inlet-outlet direction, as indicated by the arrow printed on the owmeter body (Fig. 3).
OUT
Use inlet and outlet pipes of the same diameter as the internal passages of the owmeter; for further information, see table 4 (Chap. 6 - Technical data).
IN
IN
4
OUT
Fig. 3

2.1 Electric connections

The Orion owmeter has been designed to be connected to ARAG devices (computers, screens, displays) but can also be connected to equipment made by other manufacturers as long as they are designed for owmeters of this typology.
ARAG is not liable for damage to the system, persons, animals or things caused by incorrect or inadequate installation of the owmeter.
In the event of damage to the owmeter, caused by incorrect or unsuitable assembly, any form of guarantee is automatically rendered null and void.
The connections of the Orion owmeter on devices not provided by ARAG are indicated in tables 1a and 1b.
There are two different types of owmeter connectors:
STANDARD CONNECTOR (ORION Code 462xAAxxxxx)
Colour Position Connection
Black 1 GND
Red 2 +12 VDC
Signal
(square wave)
Signal
(square wave)
Fig. 4a
Fig. 4b
Green 3
DEUTSCH® CONNECTOR (ORION Code 4622AB61717)
Colour Position Connection
Green 1
Black 2 GND
Red 3 +12 VDC

2.2 Hydraulic connections

For connection to the system, use appropriate ttings (Ref. ARAG General catalogue).
Avoid bends and constrictions before connections and on tubes.
Regarding connections, use tubes and ttings properly sized for the operating pressure of the system.
The tightening of hose tails should be made with special metal clamps ensuring perfect sealing even at high pressures. The connection by means of threaded ttings should be done taking operating pressure into account.
CAUTION: For the implementation on already operating systems it is necessary to follow all safety rules described herein. System assembly and start-up must be carried out by expert personnel according to the safety rules so as to ensure the same safety level of the system the owmeter is going to be installed in.
Tab. 1a
Tab. 1b
5

2.2.1 Hydraulic connections for control units

Flowmeters with mounting ange 463/473 must be installed to specic control units (Ref. to ARAG General catalogue).
If you need to install the owmeter to an existing control unit that had no owmeter, consider that you shall order some new linkages to allow for assembly recomposi­tion after installation of the owmeter (Ref. to ARAG General catalogue, Control units section, Assembly Kit).
CAUTION: BEFORE ASSEMBLING THE FLOWMETER TO AN EXISTING UNIT, MAKE SURE THAT THE OPERATING PRESSURE IS SUITABLE FOR THE CONTROL UNIT.
ARAG shall not be held liable for any and all damage to equipment, persons, animals or things arising out of the failure to abide by the above instructions.
Remember to duly position any seals and O-Rings in their seats on anged cou­plings.
Note: in the control units with standard conguration, the owmeter is usually as­sembled between the control valve and the section valves unit. This does not mean that the owmeter can not be installed at any other position; just consider that if installed in different positions, the owmeter will read different values according to the connected components.
It is recommended to lter the uid.
In order to obtain a correct reading, contact a dealer or installer that can give you advice on how to correctly position the owmeter inside the control unit.
6
Fig. 5

3 PRELIMINARY SETUP FOR USE

Set owmeter constant on the computer connected to Orion owmeter: refer to the label on the body (A, Fig. 6) and tables 5-6a-6b - Chap. 6 "Technical data".
For further information regarding how to set the constant, consult the use and maintenance manual of the computer being used.

4 USE

When using the system, the owmeter sends impulses to the computer, which, according to the constant value previously set, indicates the instant ow.
Orion owmeter can only detect conductive uids with a conductivity equal to 300 µS/cm or higher (Ref. Tab. 3 - Chap. 6).
- Do not aim pressurised water onto the equipment.
- Respect the device’s rated power requirement (12 Vdc).
- If arc welding is required, ensure that owmeter power is off and disconnect the power cables, if necessary.
- Use the owmeter only within the ow limits given in the “Technical data” table. Outside these limits, the owmeter could give incorrect data and therefore lead the operator or the automatic system to make errors.
ARAG cannot be held responsible for damage caused to persons, animals or things by incorrect or unsuitable use of the owmeter or its parts.
Fig. 6
7

5 MAINTENANCE

- After every spraying operation, ush the pipe with clean water.
- In case of malfunction, and at any rate at the end of every season, clean the owmeter pipe with a special detergent.
- Do not use metal or abrasive objects for cleaning the duct.
- Do not use solvents or petrol for cleaning the external parts of the device.

5.1 Troubleshooting

FAULT CAUSE REMEDY
The owmeter does not read any value
The value read by the owmeter is not linear or stable
No power supply • Check the owmeter wiring.
Presence of turbulence or air in the circuit
• Check the circuit.

6 TECHNICAL DATA

Description Orion
Power supply 11 ÷ 14,5 Vdc
Max. absorption 300 mA
Min. liquid conductivity 300 µScm
Working temperature
Storage temperature
Dimensions (mm) 100x200x126 / 105x114x126 (depending on the type)
Weight 886 ÷ 1650 g (depending on the type)
0 °C ÷ 60 °C
+32 °F ÷ +140 °F
-20 °C ÷ 60 °C
-4 °F ÷ +140 °F
Tab. 2
Tab. 3
Flowrate
l/min. US GPM mm pls/l pls/US Gal
0,3 ÷ 6 0,08 ÷ 1,6 4 6000 22710
0,5 ÷ 10 0,13 ÷ 2,6 5 6000 22710
1 ÷ 20 0,3 ÷ 5 7 3000 11355
2,5 ÷ 50 0,6 ÷ 13 10 1200 4542
5 ÷ 100 1,3 ÷ 26 14 600 2271
10 ÷ 200 2,6 ÷ 53 18,5 300 11 3 5
20 ÷ 400 5 ÷ 106 28 150 568
30 ÷ 600 8 ÷ 158 28 100 378
Internal
passages
Impulse/Liter
(Pulses/US Gal)
8
Tab. 4
CONTINUES
Model*
4621AAx0000 40
4621AAx3x3x 40
4621AAx4x4x 40
Others 20
Max. pressure
(BAR)
Nylon / Brass / Polypropylene /
Material
Stainless Steel Inox
* = "x" means all possible variations for that position.
Tab. 5
Internal
CODE l/min. US GPM
4621AAG0000 0,3 ÷ 6 0,08 ÷ 1,6 40 580 4 6000 22710
4621AA00000 0,5 ÷ 10 0,13 ÷ 2,6 40 580 5 6000 22710
4621AA10000 1 ÷ 20 0,3 ÷ 5 40 580 7 3000 11355
4621AA20000 2,5 ÷ 50 0,6 ÷ 13 40 580 10 1200 4542
4621AA30000 5 ÷ 100 1,3 ÷ 26 40 580 14 600 2271
4621AA40000 10 ÷ 200 2,6 ÷ 53 40 580 18,5 300 11 3 5
4622AA40000 10 ÷ 200 2,6 ÷ 53 20 290 18,5 300 11 3 5
4622AA60000 30 ÷ 600 8 ÷ 158 20 290 28 10 0 378
P max (BAR)
P max
(PSI)
passages
(Ø mm)
F
CODE l/min. US GPM
4621AAG1313 0,3 ÷ 6 0,08 ÷ 1,6 20 290 G 3/4 4 6000 22710
4621AAG3333 0,3 ÷ 6 0,08 ÷ 1,6 40 580 G 3/4 4 6000 22710
4621AA01313 0,5 ÷ 10 0,13 ÷ 2,6 20 290 G 3/4 5 6000 22710
4621AA03333 0,5 ÷ 10 0,13 ÷ 2,6 40 580 G 3/4 5 6000 22710
4621AA11313 1 ÷ 20 0,3 ÷ 5 20 290 G 3/4 7 3000 11355
4621AA13333 1 ÷ 20 0,3 ÷ 5 40 580 G 3/4 7 3000 11355
4621AA21313 2,5 ÷ 50 0,6 ÷ 13 20 290 G 3/4 10 1200 4542
4621AA23333 2,5 ÷ 50 0,6 ÷ 13 40 580 G 3/4 10 1200 4542
4621AA31414 5 ÷ 100 1,3 ÷ 26 20 290 G 1 14 600 2271
4621AA33434 5 ÷ 100 1,3 ÷ 26 40 580 G 1 14 600 2271
4621AA41414 10 ÷ 200 2,6 ÷ 53 20 290 G 1 18,5 300 11 3 5
4621AA43434 10 ÷ 200 2,6 ÷ 53 40 580 G 1 18,5 300 11 3 5
4621AA41515 10 ÷ 200 2,6 ÷ 53 20 290 G 1 1/4 18,5 300 11 3 5
4622AA51515 20 ÷ 400 5 ÷ 106 20 290 G 1 1/4 28 150 568
4622AA51616 20 ÷ 400 5 ÷ 106 20 290 G 1 1/2 28 150 568
4622AA61616 30 ÷ 600 8 ÷ 158 20 290 G 1 1/2 28 10 0 378
4622Ax61717 30 ÷ 600 8 ÷ 158 20 290 G 2 28 100 378
P max (BAR)
P max
(PSI)
(BSP)
Pulses
pls/l pls/GAL
Internal
passages
(Ø mm)
For valves
463 series
473 series4622AA50000 20 ÷ 400 5 ÷ 106 20 290 28 15 0 568
Tab. 6a
Pulses
pls/l pls/GAL
Tab. 6b
9

7 GUARANTEE TERMS

1. ARAG s.r.l. guarantees this apparatus for a period of 360 day (1 year) from the date of sale to the client user (date of the goods delivery note). The components of the apparatus, that in the unappealable opinion of ARAG are faulty due to an original defect in the material or production process, will be repaired or replaced free of charge at the nearest Assistance Centre operating at the moment the request for intervention is made.
The following costs are excluded:
- disassembly and reassembly of the apparatus from the original system;
- transport of the apparatus to the Assistance Centre.
2. The following are not covered by the guarantee:
- damage caused by transport (scratches, dints and similar);
- damage due to incorrect installation or to faults originating from insufficient or inadequate characteristics of the electrical system, or to alterations resulting from environmental, cli­matic or other conditions;
- damage due to the use of unsuitable chemical products, for spraying, watering, weedkill­ing or any other crop treatment, that may damage the apparatus;
- malfunctioning caused by negligence, mishandling, lack of know how, repairs or modica­tions carried out by unauthorised personnel;
- incorrect installation and regulation;
- damage or malfunction caused by the lack of ordinary maintenance, such as cleaning of lters, nozzles, etc.;
- anything that can be considered to be normal wear and tear.
3. Repairing the apparatus will be carried out within time limits compatible with the organisa­tional needs of the Assistance Centre.
No guarantee conditions will be recognised for those units or components that have not
been previously washed and cleaned to remove residue of the products used.
4. Repairs carried out under guarantee are guaranteed for one year (360 days) from the replacement or repair date.
5. ARAG will not recognise any further expressed or intended guarantees, apart from those listed here.
No representative or retailer is authorised to take on any other responsibility relative to
ARAG products.
The period of the guarantees recognised by law, including the commercial guarantees and
allowances for special purposes are limited, in length of time, to the validities given here. In no case will ARAG recognise loss of prots, either direct, indirect, special or subsequent to any damage.
6. The parts replaced under guarantee remain the property of ARAG.
7. All safety information present in the sales documents regarding limits in use, performance and product characteristics must be transferred to the end user as a responsibility of the purchaser.
8. Any controversy must be presented to the Reggio Emilia Law Court.

8 DISPOSAL AT THE END OF SERVICE

Dispose of the system in compliance with the established legislation in the country of use.
10
Conformity Declaration
ARAG s.r.l. Via Palladio, 5/A 42048 Rubiera (RE) - Italy P.IVA 01801480359
Dichiara
che il prodotto descrizione: Flussometro elettromagnetico
modello: Orion codice: 4621AAXXXXX, 4621BAXXXXX, 4621CXXXX, 4622AAXXXXX,
4622ABXXXXX e 4622BAXXXXX
risponde ai requisiti di conformità contemplati nelle seguente Direttiva Europea:
2004/108/CE e successive modificazioni
(Compatibilità elettromagnetica)
Riferimenti alle Norme Applicate:
EN ISO 14982
(Compatibilità elettromagnetica - Macchine agricole e forestali)
CEI EN 61326-1:2007
(Apparecchi elettrici di misura, controllo e laboratorio - Prescrizioni di compati­bilità elettromagnetica - Parte 1: Prescrizioni generali)
Rubiera, 10 Febbraio 2014
Giovanni Montorsi
(Presidente)
Only use original ARAG accessories and spare parts, to maintain safety conditions foreseen by the constructor. Always refer to the ARAG spare parts catalogue.
42048 RUBIERA (Reggio Emilia) - ITALY Via Palladio, 5/A
Tel. +39 0522 622011 Fax +39 0522 628944
www.aragnet.com info@aragnet.com
D20051_GB-m07 11/2014
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