Aprimatic ONDA 500, ONDA 800 Service Manual

ONDA 500ONDA 500

ONDA 500

ONDA 500ONDA 500
ONDA 800ONDA 800

ONDA 800

ONDA 800ONDA 800

MOTORIDUTTORE PER
CANCELLI AD ANTE

Scopo del manuale

Questo manuale è stato redatto dal costruttore ed è parte integrante del prodotto.
Le informazioni sono dirette agli operatori esperti che eseguono l’installazione e la manutenzione straordinaria. Essi devono possedere competenze specifiche
e particolari capacità per eseguire correttamente ed in sicurezza gli interventi di loro competenza.
La costante osservanza delle informazioni garantisce la sicurezza dell’uomo, l’economia di esercizio ed una più lunga durata di funzionamento del prodotto.
Al fine di evitare manovre errate con il rischio di incidenti, è importante leggere attentamente questo manuale, rispettando scrupolosamente le informazioni fornite.
Considerando che tale prodotto va installato in abitazioni residenziali, l’operatore esperto, dopo aver effettuato l’intervento dovrà constatarne la corretta
installazione ed il regolare funzionamento. Succcessivamente dovrà istruire l’utente sull’uso corretto del prodotto rilasciando tutta la documentazione prevista
del costruttore.
L’indice descrittivo, posto all’inizio, consente facilmente la rintracciabilità degli argomenti di interesse.

Purpose of the manual

This manual has been prepared by the manufacturer and is an integral part of the product.
The information is aimed at expert installers and those carrying out extraordinary maintenance operations.
These persons must be specifically qulified to carry out this work correctly and under the maximum safety conditions.
Scrupulous observance of the instructions will ensure safety for man, economic running and a long product functioning life. To avoid incorrect manoeuvres and
therefore the risk of accidents, it is essential to read this manual with care and strictly follow all the instructions given.
As this is a product to be installed in residential buildings, the expert installer, after completing installation must verify that this has been performed correctly and
that the product functions smoothly. Subsequently, it is necessary to instruct the user on the correct use of the product providing all the documentation envisaged
by the manufacturer.

Objectif de la notice

Ce manual a été rédigé par le fabricant et fait partie intégrante du produit.
Les informations qui y sont contenues s’adressent aux opérateurs spécialisés qui effectuent les opérations de pose et d’entretien extraordinaire. Ceux-ci doivent
posséder des compétences et des qulités spécifiques pour effectuer de façon correcte et en toute sécurité les interventions relevant de leur compétence directe.
La constante observation de ces informations garantit la sécurité des personnes, une économie d’utilisation et une plus longue durée de fonctionnement du
produit.
Lire attentivement ce manual et en respecter scrupuleusement les informations pour éviter toute fausse manoeuvre qui pourrait entratener des accidents.
Ce produit doit être posé dans des habitations résidentielles. Après en avoir effectué la pose, l’opérateur devra en vérifier la bonne installation et le bon
fonctionnement.
Il devra ensuite informer l’utilisateur sur la bonne utilisation du produit et lui remettre toute la documentation prévue par le fabricant.
Le sommaire détaillé, placé au début du manuel, permet de retrouver facilement les sujets à consulter.

Zweck der montageanleitung

Das vorliegende Handbuch wurde vom Hersteller vertaßt und ist Bestandteil des Produkts.
Die darin enthaltenen informationen richten sich an erlahrenes Personal, das sowohl die installation als auch außerordentliche Wartungsarbeiten durchführt.
Dieses Personal muß über spezifische Fähigkeiten und Kompetenzen verfügen, um die Arbeit korrekt und unter sicheren Bedingungen durchfüren zu konnen.
Die ständige Beachtung der Anweisungen gewährleistet Sicherheit, wirtschaftlichen Betrieb der Anlage und eine längere Lebensdaurer des Produkts. Zur
Vermeidung von Fehlern, die zu Unfällen führen könnten, muß das vortiegene Handbuch aufmerksam durchgelesen und die darin enthaltenen Anweisungen
genau befolgt werden.
Da das Produkt im Privatwohnbereich installier wird, muß das erfahrene Personal nach der installation die korrekte Montage und den einwandfreien Betrieb
überprüfen. Anschließend muß es den Benutzer in den richtigen Gebrauch des Produkts einweisen und ihm die vom Hersteller vorgesehene Dokumentation
aushändigen.
Das Inhaltsverzeichnis am Anfang des Handbuchs ermöglicht eine schnelle Ermittlung der jeweiligen Punkte.

Objetivo del manual

Este manual ha sido redactado por el constructor y forma para integrante del producto. Las informaciones que contiene van dirigidas a los operadores
especializados encargados de las operaciones de installación y mantenimiento extraordinario. Dichos operadores deberán poseer la competencia especifica
y las capacidades necesarias para llevar a efecto correctamente y en condiciones de seguridad las operaciones de las que están encargados. El cumplimiento
constante de estas instrucciones garantiza seguridad del personal, economia de uso y un funcionamiento más duradero del producto.
A fin de evitar maniobras incorrectas con el consiguiente riesgo de accidentes cabe leer con atención este manual y respetar escrupulosamente las instrucciones
proporcionadas. Puesto que el producto está destinado a la instalación en viviendas, el operador especializado, después de realizar la instalación, tendrá que
comprobar la correcta ejecución de la misma y el buen funcionamiento del producto. Luego tendrá que ense-ar al cliente la forma correcta de utilización del
producto, entregando toda la documentación facilitada por el constructor. El índice descriptivo inicial permite encontrar con facilidad los temas que interesen.

LEITUNG

SCORREVOLI PER USO
RESIDENZIALE

Istruzioni per l’installazione

GEARED-MOTOR FOR
SLIDING GATES AND
DOORS FOR
RESIDENTIAL USE

Installation Instructions

MOTOREDUCTEUR POUR
PORTAILS COULISSANTS
POUR USAGE RESIDENTIEL

Instructions pour l’installation

GETRIEBEMOTOR FÜR
SCHIEBETORE FÜR
PRIVATEN GEBRAUCH

Installationsanleitung

P1AP005 P1

AP005 P1AP005 P1AP005

COD.67954-0024700 3/99

L' APERTURA AUTOMATICA

MOTORREDUCTOR PARA
PUERTAS CORREDERAS
DE USO RESIDENCIAL

Instrucciones de instalación

PER UN CORRETTO MONTAGGIO LEGGERE ATTENTAMENTE LE ISTRUZIONI.

R

FOR A CORRECT ASSEMBLY, CAREFULLY READ THE FOLLOWING.

POUR UN ASSEMBLAGE CORRECT, LIRE ATTENTIVEMENT LES ISTRUCTIONS.

FÜR EINE KORREKTE INSTALLATION, DIESE ANLEITUNGEN SORGFÄLTING LESEN.

LEER ATENTAMENTE LAS INSTRUCCIONES PARA UN MONTAJE CORRECTO.

Phasing .......................................................................................... SINGLE

Power supply (V)................................................... 230V + 10% (50+60 Hz)

Max. absorbed power (W)......................................................................260

Capacitor (µF) .................................. ONDA 500= 20µF ONDA 800 = 25µF

Working temperature (°C):

With internal control unit .................................................................–25/+70

With external control unit ................................................................–25/+90

Weight (kg)...............................................................................................14

GEARED-MOTOR/MAX. GATE WEIGHT ONDA 500 ONDA 800

Geared-motor with Z 16 pinion (kg) 500 / 300 800 / 500
Geared-motor with Z 20 pinion (kg) 300 / 200 500 / 300
Geared-motor with Z 16 C pinion (kg) - - / 500

* S2=15 min; S3=25% */** */**
** S2=30 min; S3=50%

WARNING
The maximum gate weight is only a partial parameter; to determine the
type of geared-motor it is also essential to allow for the smooth sliding
of the gate.

MAX. SHAFT TORQUE (daNm) 3 4
GEARED-MOTOR/MAX. THRUST FORCE

Geared-motor with Z 16 pinion (daN) 94 125
Geared-motor with Z 20 pinion (daN) 75 100
Geared-motor with Z 16 C pinion (daN) 92 123

GEARED-MOTOR/MAX. GATE SPEED

Geared-motor with Z 16 pinion (m/min) 9.7 9.7
Geared-motor with Z 20 pinion (m/min) 12 12

Geared-motor with Z 16 C pinion (m/min) 9,8 9,8

A

GENERAL CHARACTERISTICS

✔

Geared-motor on sliding gates and doors up to 500 kg (ONDA 500) or 800kg (ONDA 800) for residential use;

✔

Irreversible worm reduction gear (ratio 1/30) with permanent grease lubrication.

✔

Adjustable torque limiter clutch on fast shaft.

✔

Pinions: Z16 (standard), Z20*, Z16 for chain*.

✔

Electromechanical limit switch (IP55 protection)

✔

Secured to the ground with foundation plate or screw anchors.

✔

Diametral pitch 4 rack: either the plastic or the galvanized steel one can be used; the end travel plates are the same for both.

✔

Triangular key for manual release.

✔

Suitable for T2B control units.

✔

Control unit can be fitted inside the geared-motor .

✔

Ready for internal fitting of the Aprimatic receiver.

* The pinions Z20 and Z16/Chain can be ordered separately.

PRELIMINARY CHECKS

GEARED-MOTOR DIMENSIONS

188

34

134

20

AP006 P7

AP006001AP006001

AP006001AP006001

AP006001

CONTROLLI PRELIMINARI

238

309

B

• The gate structure must comply with the current safety regulations.

• The main feature that must be assessed is SMOOTH SLIDING: a good gate MUST be easy to move by hand (with more or less effort, depending
on the weight), to allow opening in the event of manual release.

A list is given below of the main factors that affect the sliding of the gate and its constant performance over time.

GATE CONSTRUCTION

The gate must be stiff, straight and in good condition: eliminate, where present, any type of automatic lock.

WARNING

VORKONTROLLEN

AP006 P6

LOWER GUIDES (B1)

The lower guide must be straight, level, and in good condition.
The wheels must be appropriate to the type of slides used.

• The structure of the gate must comply with the existing safety
regulations, specially in the points where there could be a squashing
or cutting danger.

• A mechanical stop of the gate in opening (B1 ➀) must be welded to
the lower guide, to prevent the gate leaf from slipping off the guide
and, consequently, the DANGER OF FALLING OVER.

WARNING

B 1

ROUNDED-PROFILE GUIDE

V-PROFILE GUIDE

UPPER GUIDES

There must be at least two upper guides fitted linear with the gate, which must prevent the gate from swaying during its travel, and they should not create a
hindrance to movement. Fig. B2 shows some examples of installation.

B 2

AP006 P9

B

WHEELS (B3)

The wheels must match the guide profile and must be in good condition. If not, REPLACE THEM. Moreover, they should NOT BE MORE THAN TWO, placed
close to either end of the gate. Aprimatic supplies different types of wheels; the sizes and relative capacities are indicated in figure B3. When choosing the
wheels, apart from the bearing, it must be considered that greater is the diameter, better is the sliding movement of the gates. We suggest not to use wheels
with diameters greater than 120 mm.

B 3

atatrop

yticapac

DABC

eétrop

gnutsiel

osep

021034302gK024
061034402gK035
002034402gK006

RUEDAS (B3)

atatrop

yticapac

DAB

eétrop

gnutsiel

osep

0210343gK053
0610344gK044
0020344gK065

AP006 P11

ARRANGEMENT OF THE COMPONENTS (B4)

A - Aprimatic flashing lamp (place in a position that is clearly visible from either side)
B - Aprimatic safety photocell
C - Manual key control device (magnetic, digital, pushbutton combination, etc.)
D - Aprimatic microprocessor control unit (shelter, where possible, from atmospheric agents or inside the geared-motor

Note: in ONDA 500E/ONDA 800E, the T2B appliance is located on the motor

E - Aprimatic Radio-receiver unit - see price list.
F - Cable-way for power supply for geared-motor from the control unit.
G - Antenna
H - Aprimatic geared-motor ONDA 500 or ONDA 800
I - Card for partial sliding opening (pedestrians) - OPTIONAL (see Aprimatic price list)
L - Mechanical opening stop
M - Earth for metal structures
N - Safety edge (active or not active profile) (see price list)

N.B. For other safety devices (OPTIONAL) refer to price list.

B 4

AP006 P13

B

D

G

A

N

C

E

B

L

H

I

B

F

M

AP006 P12

ASSESSING AUTOMATION SELECTED

For a correct choice of the type of geared-motor and the type of installation to be used, experience is very important; there are however some objective criteria
that can be of help, as described below:

- Select the pinion according to the estimated weight of the gate (see TECHNICAL DATA). If the gates are less than 300 kg, it is possible to use the Z 20
pinion, but only if the sliding movement is particularly good (the Z 20 pinion must be ordered separately).

- With wooden or very old gates use the Z 16 pinion.

- With wooden gates, it is better to use the plastic rack by verifying the good conditions of the wood in the fixing points.

- The ONDA 500 / ONDA 800 isn’t totally waterproof: therefore we recommend installing the geared-motor slightly raised off the ground. In some areas (where
heavy snow occurs or there are flooding risks) the geared-motor can be placed at a height of 20-30 cm.

- Choose the type of fixing (with a foundation plate or with screw anchors) on the basis of the available consistency. Remember that the fixing with screw
anchors can be done if the fixing base is good, the support is flat and levelled.

SELECTING SAFETY DEVICES

Apart from the flashing lamp and the photocells, the ONDA 500 / ONDA 800 series make available the following safety systems:

- Clutch (part of geared-motor)

- Active safety edges

All the electric safety devices can be handled by the Aprimatic control units.

• The selection and installation of the components and safety devices should be performed in compliance with the existing safety regulations.

ATTENTION

DEVICES TO PREVENT SQUASHING (ADVICE AND WARNINGS)

CLUTCH

To ensure the safety of the automatic control unit, the geared-motor clutch must be accurately calibrated. If the weight and the smooth sliding of the door require
clutch adjustment beyond the limits established by the safety regulations, it is necessary to increase the automation safety level by adding other devices to
comply with the safety requirements.

SAFETY EDGES

The safety edges can be used in almost all situations; but they are essential with heavy gates and extreme clutch settings. They can be fitted as opening and
closing protective devices on open bar gates.

LIST OF COMPONENTS

Pos. Description
1 Geared-motor
2 Sliding securing plate
3 Release key
4 End travel plate
5 Plate securing

6 Plastic rack + installation accessories
7 Galvanized steel rack + installation accessories
8 Foundation plate
9 Sliding plate securing screw anchors FISCHER S 10 RS 100 or equivalent

type (for assembly without plate foundation) - must be bought separately

B 7 B 8

PACKAGE CONTENTS (B7)

DISPOSITIFS ANTI-ECRASEMENT (RECOMMANDATIONS ET REMARQUES)

dowel

To order separately (OPTIONAL)

EINKLEMMSCHUTZVORRICHTUNGEN (EMPFEHLUNGEN UND HINWEISE)

Pos. Description

Internal description (B8)

1 Geared-motor base
2 Key release
3 Plastic support plate
4 Cable fittings
5 Terminal board with cover
6 Limit switch
7 Pinion
8 Electrical motor
9 Cover
10 Cover securing screw

DISPOSITIVOS ANTIAPLASTAMIENTO (RECOMENDACIONES Y ADVERTENCIAS)

montar como protección tanto en el cierre como en la apertura con puertas no taponadas.

AP006 P14

B

PREPARATION FOR INSTALLATION

.SOP

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The installation of the geared-motor requires a series of preparatory operations on the gate to be automated, if the gate is already installed, at the installation
site; it is therefore necessary to prepare the equipment that will give the installer maximum autonomy.

The list of tools necessary is given in the figure, including the table, (B9)

- Electric disk grinder: 230V

- Protective goggles

- Electric welder: 230V/100 Amp minimum

- Protective mask

- Electrodes minimum dia. 2

- Soft soldering iron

- Electric drill: 230V

- Drill bits

- Cup milling cutter dia. 67 for photocell and push-button housing holes

- Extension cable for electrical equipment

- Electric cable 1.5 mm 2 in various colours+various types of cable terminals

- Electrician’s scissors

- Cable terminal grippers

- Tester

- Calliper in twentieths

- Measuring stick

- Protractor

- Dynamometer

BASIC EQUIPMENT AND DISPOSABLE MATERIAL REQUIRED

WARNING

AP006 P20

B

INSTALLATION OF AUTOMATIC CONTROL UNIT (MODALITY - LAYOUTS)

The installation shown in figure C1 A-B considers the one in which the gate is driven by a rack and pinion system. Geared-motor is secured into the ground
with the appropriate sliding plate which permits an easy adjustment of the axial position.
The sliding plate itself can be welded to a foundation plate (C1 A), or (if the base is strong enough) secured into the ground with screw anchors (C1 B) and
chemical ones.
A description is also given of the typical layout that must be controlled when the site is inspected (see also fig. C11 for the layout and the positioning of the
rack).

The ONDA 500 / ONDA 800 pinion is compatible both with the plastic rack (with a steel core) and with the galvanized steel rack.

It is essential that, when the site is inspected, the installer makes sure that there is sufficient room near the gate for the layouts illustrated in the
drawings.

C 1

ATTENTION

A B

C

AP006 P22

FOUNDATION

Correct functioning of any automatic sliding system depends on the geared-motor being firmly anchored to a structure designed to hold it securely, and good
alignment with the gate.

It is essential that the foundation be prepared precisely with the foundation plate in the right position with respect to the gate. The geared-motor
must be correctly aligned with the gate guide, at the correct distance from the gate, at the right depth, and the electric cable passage bore in the
correct position (C2).

Remember also the following points:

- Check the gate opening direction in relation to the position of the cable hole (C2).

- Consider the fixing position of the rack for the vertical position of the supporting surface (C11-C12).

- Avoid executing the foundation with the supporting base below the surface of the ground surrounding the installation; it should be raised a few cm.

In areas subject to heavy snow or with flood risks, the plate should be placed at 20÷30 cm above the ground.

C 2

ATTENTION

WARNING

Foro passaggio cavi

Cable hole

Trou de passage des câbles

Durchgehendes Loch für Stromkabeln

Agujero para el paso de los cables

Foro passaggio cavi

Cable hole

Trou de passage des câbles

Durchgehendes Loch für Stromkabeln

Agujero para el paso de los cables

APERTURA/

OEFFNUNG/

AP006 P25

A - SECURING WITH SCREW ANCHORS

If the area where the geared-motor is to be fitted already has a good level
cement surface, the securing plate can be screwed directly into the ground
with COMPACT BUILDING SCREW ANCHORS. (Use Fischer S 10 RS 100,
or equivalent, or securing with chemical screw anchors).

The plate must be aligned with the sliding gate and at the correct
distance from the supporting surface of the rack (58+62 mm - C3);
moreover, if there is a hole for the fitting of the cables, it must be
positioned at the correct distance from it (C4).

Use all four fixing holes (C4 ➀) and make sure the plate is integral with

C 4

the ground.

ATTENTION

ATTENTION

OPENING

APERTURA

C 3

/OUVERTURE/

APERTURA/

OEFFNUNG/

OPENING

APERTURA

/OUVERTURE/

C

C

AP006 P24