American Power Conversion SUDP10000I, SUDP4000I, SUDP8000I, SUDP6000I User Manual

Smart-UPS DP

Uninterruptible Power Supply

Models

SUDP4000I, SUDP6000I, SUDP8000I, SUDP10000I

User’s Manual

990-1007A, Revision 2 9/99

Entire contents copyright ©1999 by American Power Conversion. All rights reserved. Reproduction in whole or in part
without permission is prohibited. Smart-UPS is a registered trademark of APC. All other trademarks are the property of
their respective owners.

990-1007A, Revision 2 9/99

Smart-UPS DP Quick Reference Guide English

About Your New UPS

This Uninterruptible Power Supply (UPS) prevents blackouts,
brownouts, sags and surges from reaching your computer and
other valuable electronic equipment, filters out utility line
fluctuations, and isolates your equipment from disturbances by
actively controlling voltage to loads, and supplying power
from its batteries when required.

While running on battery, an internal alarm will sound
(periodic beeps). The mute button may be pressed to silence
the UPS alarm.

If the utility power does not return, the UPS will continue
supplying power to the connected equipment until exhausted.
A continuous beeping will sound two minutes before the
UPS’s final low battery shutdown. If using a computer, you
must manually save your files and power down before the UPS
turns itself off, unless you are using PowerChute interface
software that provides automatic, unattended shutdown.

Installation and Setup

1. Install UPS

• The Smart-UPS DP must be installed by a local

authorized electrician.

• National and local electrical regulations must be adhered

to during installation and operation.

2. Turn on UPS

• Switch on the mains fuse on the rear of the

UPS. The Smart-UPS DP will perform a

i

n

s

a

M

1

0

0

F

3. Install PowerChute

• For additional computer system security, install

PowerChute
automatic unattended shutdown capabilities on most
major network operating systems. See the Software
Installation: Instruction Sheet for details.

self-check ending with the LED display
showing red/yellow/green, indicating the
unit is functioning properly. The unit
performs a self-test automatically when
turned on, and every two weeks thereafter.

• Turn the on/off switch on the front of the

Smart-UPS DP to 1 (up). The acoustic
alarm will give a short beep when output
power is available.

• The UPS charges its battery whenever it is

connected to utility power and the on/off
switch on the front of the unit is turned on
(1 or up). The battery charges fully during
the first 4 hours of normal operation. Do
not expect full runtime during this initial
charge period.

®

®

UPS monitoring software. It provides

Troubleshooting

Use the chart below to solve minor UPS installation problems.
Contact APC Technical Support Staff for assistance with
complex UPS problems. See APC Contact Information, page
18, for a location near you.

Problem and

Possible Cause

UPS will not turn on.

• On/off switch turned to off

(0 or down).

• Fuse switch turned to off

(down).

• On/off switch needs to be

cycled on and off

• UPS not connected to AC

power supply.

• UPS input circuit breaker

tripped.

• Very low or no utility

voltage.

UPS will not turn off.

• Internal UPS fault.

UPS operates on-battery although normal line voltage exists.

• UPS input circuit breaker

tripped.

• Very high, low, or distorted

line voltage. Inexpensive
fuel powered generators can
distort the voltage.

UPS beeps occasionally.

• Normal UPS operation.

UPS does not provide expected backup time.

• The UPS’s battery is weak

due to recent outage or is
near the end of its service
life.

• The UPS is overloaded.

Front panel indicators off.

• The UPS has been shut

down by remote control.

All indicators are lit constant red and UPS emits a constant beeping.

• Overload

• Internal UPS fault.

All indicators are off and UPS is connected to the AC power.

• The UPS is shut down and

the battery is discharged
from an extended outage.

All indicators are flashing yellow.

• Weak batteries.

• Replacement batteries not

connected properly.

Turn the switch to 1 (up) to power the UPS
and the load.
Turn the switch up.

Switching the on/off switch to off (0 or
down) and on again (1 or up).
Check that the power cable from the UPS to
the power supply is securely connected at
both ends.
Reduce the load on the UPS by unplugging
equipment and reset the fuse switch (on
back of UPS) by switching it up.
Check the circuit breakers to the AC power
supply.

Have the UPS serviced immediately.

Reduce the load on the UPS by unplugging
equipment and reset the fuse switch (on
back of UPS) by switching it up if
necessary.
Move the UPS to a different circuit.

Test the input voltage using PowerChute.

None. The UPS is protecting the load.

Charge the battery. Batteries require
recharging after extended outages. Also,
they wear faster when put into service often
or when operated at elevated temperatures.
If the battery is near the end of its service
life, consider replacing the battery.
Check the UPS’s load using PowerChute.
Unplug less needed equipment, such as
printers.

None. The UPS will restart automatically
when utility power returns.

Reduce the load on the UPS by unplugging
equipment and reset the fuse switch (on
back of UPS) by switching it up if
necessary.
Have the UPS serviced immediately.

None. The UPS will return to normal
operation when the power is restored and
the battery has a sufficient charge.

Do another self test to see if it clears
Confirm the battery connections.

Solution

990-1007A, Revision 2 9/99

Table of Contents

Safety .........................................................................................................................................................................................................1

Handling Safety......................................................................................................................................................................................1

Electrical Safety .....................................................................................................................................................................................1

Deenergizing Safety ...............................................................................................................................................................................1

Battery Safety.........................................................................................................................................................................................1

Replacement and Recycling of Batteries ................................................................................................................................................1

Initial Inspection.......................................................................................................................................................................................2

Inspection ...............................................................................................................................................................................................2

Unpacking ..............................................................................................................................................................................................2

Placement ...............................................................................................................................................................................................3

Installation Instructions...........................................................................................................................................................................3

Checking Electrical Data........................................................................................................................................................................3

Electrical Connections............................................................................................................................................................................3

Mains Connections.................................................................................................................................................................................4

Rear Views ............................................................................................................................................................................................. 5

Common Fault........................................................................................................................................................................................6

Computer Interface Port (Optional)........................................................................................................................................................6

Emergency Power Off (EPO) Remote Shut Down and Signal Relay Port (Optional) ............................................................................6

Optional Equipment Installation ............................................................................................................................................................8

Galvanic Isolation Transformer..............................................................................................................................................................8

External Service Bypass Panel (SBP) ..................................................................................................................................................10

External Service Bypass Panel and Galvanic Isolation Transformer....................................................................................................11

External Run Battery Cabinet...............................................................................................................................................................12

Operating Instructions...........................................................................................................................................................................13

Switching On........................................................................................................................................................................................13

Switching Off .......................................................................................................................................................................................13

Setting the Voltage ...............................................................................................................................................................................13

External Service Bypass Panel Operation ............................................................................................................................................13

LEDs ....................................................................................................................................................................................................14

Batteries ..................................................................................................................................................................................................15

Automatic Battery Check .....................................................................................................................................................................15

Manual Battery Check..........................................................................................................................................................................15

Battery Replacement ............................................................................................................................................................................15

Storage.....................................................................................................................................................................................................15

Storage Conditions ...............................................................................................................................................................................15

Extended storage ..................................................................................................................................................................................15

Service .....................................................................................................................................................................................................15

Specifications ..........................................................................................................................................................................................16

Limited Warranty ..................................................................................................................................................................................16

Regulatory Agency Approvals ..............................................................................................................................................................17

APC Contact Information .....................................................................................................................................................................18

Latin America, South America .............................................................................................................................................................18

Europe, Middle East, Africa.................................................................................................................................................................18

Asia, Australia......................................................................................................................................................................................18

i

990-1007A, Revision 2 9/99

990-1007A, Revision 2 9/99

Safety

This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries.
It is intended for APC customers who setup, install, relocate, or maintain APC equipment.

Handling Safety

• Be careful. Do not lift heavy loads without assistance.

<18 kg (<40 lb.)

18-32 kg (40-70 lb.)

32-55 kg (70-120 lb.)

>55 kg (>120 lb.)

• Equipment with casters is built to move on a smooth surface without any obstacles.

• Do not use a ramp inclined at more than 10°.

• This equipment is intended for installation in a temperature-controlled indoor area (see the User's Manual for exact temperature range), free of

conductive contaminants.

Electrical Safety

• Do not work alone under hazardous conditions.

• High short circuit current through conductive materials could cause severe burns.

• A licensed electrician is required to install permanently wired equipment.

• Check that the power cord(s), plug(s), and sockets are in good condition.

• To reduce the risk of electric shock when grounding cannot be verified, disconnect the equipment from the AC power before installing or

connecting to other equipment. Reconnect only after all connections are made.

• Do not handle any kind of metallic connector before the power has been removed.

• Use one hand, whenever possible, to connect or disconnect signal cables to avoid a possible shock from touching two surfaces with different

electrical grounds.

• Connect the equipment to appropriate branch circuit/mains protection (fuse or circuit breaker). Connection to any other type of receptacle may

result in a shock hazard.

CAUTION!

• If the equipment has an internal energy source (the battery), the output may be energized when the unit is not connected to AC power.

• To deenergize permanently wired equipment: set the power switch to off (0 or down). Next set the AC circuit breaker to off (down). Then

disconnect the batteries (including any expansion units). Finally, disconnect the AC power from the building power supply.

• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life

support equipment or to significantly effect its safety or effectiveness is not recommended.

Deenergizing Safety

WARNING!

• This equipment contains potentially hazardous voltages. Do not attempt to disassemble the unit. The unit contains no user serviceable parts.

Repairs are performed only by factory trained service personnel.

• Do not dispose of batteries in a fire. The batteries may explode.

• Do not open or mutilate batteries. They contain an electrolyte which is toxic and harmful to the skin and eyes.

• To avoid personal injury due to energy hazard, remove wrist watches and jewelry such as rings when replacing the batteries. Use tools with

insulated handles.

• Replace batteries with the same number and type of batteries as originally installed in the equipment.

Battery Safety

Batteries must be recycled. Deliver the battery to an appropriate recycling facility or ship it to the supplier in the new
battery’s packing material. See the new battery instructions for more information.

Replacement and Recycling of Batteries

See your dealer or the Battery Replacement Section of this User’s Manual for information on replacement battery kits and battery recycling.

1

990-1007A, Revision 2 9/99

Initial Inspection

Inspection

Inspect the UPS upon receipt. Notify the carrier and dealer if there is damage. The packaging is recyclable; save it for
reuse or dispose of it properly.

Unpacking

Move the UPS, in its shipping package, as close to the desired location as possible. Then follow these instructions:

Use scissors or a knife to cut the
plastic straps and open the
package.

Unpack all visible foam pieces
and the wooden unloading
ramp.

Remove the carton liner. Unscrew the hold-down bolts

Pull out the two (2) metal bars
and set aside.

Insert the metal pallet brackets
into the holes on the unloading
ramp.

Refer to this User’s Manual
for safety information and
installation instructions.

Lift off the cardboard box that
covers the top and sides of the
package. A wooden pallet
forms the bottom of the box.

that secure the Smart-UPS DP
to the pallet.

Open the literature kit and
locate the two (2) metal pallet
brackets.

Attach the unloading ramp to
the pallet.

Have two (2) people, standing
on either side of the Smart-UPS
DP, wheel the unit down the
unloading ramp. Do not stand
in front of the UPS.

990-1007A, Revision 2 9/99 2

Placement

Install the UPS in a protected area that is free of excessive

Sm a rt-U P S D P

Sm a rt-U P S D P

Sm a rt-U PS D P

dust and has adequate air flow. Sufficient cooling must be
ensured by a minimum of 150 mm free space from the
ventilation slots on the back, and 200 mm from the ventilation
slots on the right side. Do not operate the UPS where the
temperature and humidity are outside the specified limits.

To secure the unit in place

Once the unit is positioned, use a wrench to lower the drop bolts, raising the
front wheels so the unit will not roll. The drop bolts are located behind the front
wheels. The figure to the left shows the drop bolts lowered.

Installation Instructions

Note:

This function must be performed by qualified personnel only.

This UPS is equipped with a SmartSlot for accessories. See the APC Website (www.apcc.com) for available accessories.

Warning!

Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the warranty.

Checking Electrical Data

Check the identification label on the back of the unit to verify that the specified voltage and power rating match the
available mains voltage and load requirements, as specified in the tables shown with each configuration connection.

Electrical Connections

Warning!

Make sure that main power supply is switched off before any installation is carried out on the system.

Switching Off

Switch off the Smart-UPS DP in the following way:

1. Switch the on/off switch on the front to 0 (down).

2. Switch off mains fuse on the rear.

3. Switch off the mains supply.

The electrical connections and service on the unit must be carried out by an authorized electrician according to national
and local regulations.

To get access to the terminals, remove the screw on the back, and remove the cover.

DANGER

HIGH VOLTAGE

3

990-1007A, Revision 2 9/99

External Connections

Notes:

As a standard, the Smart-UPS DP is made for single-phase connection.

Due to the leakage current of 3.5 to 10 mA, the Smart-UPS DP must always be grounded according to local regulations.

Mains Connections

Make these connections only if no optional equipment (see the Optional Equipment Installation, page 8) is being used.

Mains Fuses and Cable Dimensions

Standard System

System Mains Fuse * (Fm) Input Cable UPS Output Cable UPS

4kV 25A 3x6 mm² 3x4 mm²
6kV 40A 3x10 mm² 3x10 mm²
8kV 50A 3x16 mm² 3x10 mm²

10kV 63A 3x16 mm² 3x16 mm²

* Din gl Types

MAINS

L

N

PE

Fm

INPUT CABLE UPS

UPS

PORT

LOAD

L

OUTPUT CABLE UPS

N

NL NL +

EPOCOM

990-1007A, Revision 2 9/99 4

Rear Views

A

a

i

n

s

M

0

0

1

F

ComPort

FOR BATTERY
TEMP. SENSOR

INTERNAL BATT.

TEMP. SENSOR

FOR EXTERNAL
TR. TH. SWITCH

FOR EXTERNAL

BATT. TEMP. SENSOR

DANGER

HIGH VOLTAGE

SEE INSTALLATION INSTRUCTIONS

BEFORE CONNECTING TO

EXTERNAL BATTERY

1 2 3 4
MBS CONTROL

RED

Ext. Battery

384V DC

1 2 3 4
COM. FAULT

BLACK

P.NO.:

TYPE:

S. NO.:

REPLACEMENT OF BATTERIES

INSTALLED

1. REPLACEMENT

2. REPLACEMENT

1)

2)

3)

4)

L

INPUT

KG.WEIGHT:

YEARMONTH

6)5)

L

OUTPUT

INPUT :

7)

8)

9)

OUTPUT :

10)

11)

12)

TYPE OF BATTERIES

13)

NO. OF BATTERIES
U/I BATTERY NORMINAL

16)

NOMINAL BATTERY CAPACITY

REPLACE BATTERIES AT LEAST
EVERY 3 - 5 YEARS.
RECORD THE DATE OF REPLACEMENT.

NN

MIN.:STORED ENERGY TIME

AH

V /

15)14)

A DC

V DC /
AH

ComPort

DANGER

HIGH VOLTAGE

INPUT :

7)

1)

2)

3)

4)

OUTPUT :

KG.WEIGHT:

TYPE OF BATTERIES
NO. OF BATTERIES
U/I BATTERY NORMINAL

YEARMONT H

NOMINAL BATTERY CA PACITY

6)5)
REPLACE BATTERIES AT LEAST
EVERY 3 - 5 YEARS.
RECORD THE DATE OF REPLACEMENT.

8)

9)

10)

P.NO.:

TYPE:

S. NO.:

REPLACEMENT OF BATTERIES

INSTALLED

1. REPLACEMENT

2. REPLACEMENT

a

i

n

s

M

0

0

1

F

MIN.:STORED ENERGY TIME

11)

AH

12)

V /

13)
DC

15)14)

V DC /

16)

AH

5

990-1007A, Revision 2 9/99

Common Fault

The function of the common fault relay is factory preset. For changing the factory setting, please contact your local dealer.

Principal Diagram (common fault)

1

NC

2

NO

3

Com

4

Com

Data:

Relay contacts - ohmic load
DC min./max.: 12V
AC min./max.: 12V

20mA/60V

DC

20mA/250V

AC

DC

AC

1A

8A

Computer Interface Port (Optional)

®

PowerChute

power management software and interface kits can be used with this UPS. If used, connect the interface
cable to the 9-pin computer interface port on the back panel of the UPS. Secure the connector’s screws to complete the
connection.

Note:

The serial cable should not be connected to the UPS until the user is ready to install the software.

Emergency Power Off (EPO) Remote Shut Down and Signal Relay Port (Optional)

The EPO function uses the Remote Shut Down (RSD) pins on the X005 25-pin Sub-D female connector on the
back of the UPS. The J100 PC board with the mate (a 25 pin Sub D male) to the X005 and a screw capture
connector for each of the pins list below is included the UPS.

UPS on Pin 2 -15 short circuit Pin 2 -14 open circuit
UPS off Pin 2 -14 short circuit Pin 2 -15 open circuit
Bypass mode Pin 4 -17 short circuit Pin 4 -16 open circuit
Normal operation Pin 4 -16 short circuit Pin 4 -17 open circuit
Battery operation Pin 6 -19 short circuit Pin 6 -18 open circuit
Normal operation Pin 6 -18 short circuit Pin 6 -19 open circuit
Battery voltage low Pin 8 -21 short circuit Pin 8 -20 open circuit
Battery voltage normal Pin 8 -20 short circuit Pin 8 -21 open circuit
Galvanic isolated DC supply
5V / 30 mA or 12V / 20 mA Pin 12 = PSU + Pin 24 = PSU GND
Pull up resistor 2400ohm Pin 11 = Pull up +
Remote shut down input
High: 3.5V to 25V Pin 13 = RSD + Pin 25 = RSD ­Low: -25V to 0.5V
Min. Pulse length: 1 sec

990-1007A, Revision 2 9/99 6

RELAY

FUNCTION

ON/OFF RELAY

BYPASS

OPERATION

RELAY

BATTERY

OPERATION

RELAY

BATTERY LOW

WARNING RELAY

EPO

[REMOTE

SHUTDOWN]

+V

COM1

COM2

COM3

COM4

X005

EPO RELAY

CONNECTOR

NC1

NO1

NC2

NO2

NC3

NO3

NC4

NO4

PSU_PU

PSU

RSD+

RSD-

CGND

14

15

2

16

17

4

18

19

6

20

21

8

11

12

13

25

24

EPO RELAY

PC BOARD

NC1

NO1

COM1

CHGND

NC2

NO2

COM2

CHGND

NC3

NO3

COM3

CHGND

NC4

NO4

COM4

CHGND

PSU_PU

PSU_PU

PSU

RSD+

RSD-

CGND

CGND

CHGND

J100 EPO Relay PC Board

J100

J102

J101

EPO SHUTDOWN EXAMPLES

ISOLATED OPERATION

PSU_PU

PSU_PU

PSU

RSD+

RSD-

CGNS

CGND

CHGND

ISOLATED

ISOLATED

VOLTAGE

GND

To shut the unit down the RSD+ pin is connected to PSU and RSD- pin is connected to CGND. The unit will shut down
in one second. The EPO-port can be connected to a stop switch so that the Smart-UPS DP can be switched off quickly
(e.g., in case of fire).

NORMALLY CLOSED

OPERATION

PSU_PU

PSU_PU

PSU

RSD+

RSD-

CGND

CGND

CHGND

NORMALLY OPEN OPERATION

PSU_PU

PSU_PU

PSU

RSD+

RSD-

CGND

CGND

CHGND

7

990-1007A, Revision 2 9/99

Optional Equipment Installation

Galvanic Isolation Transformer

The galvanic isolation transformer can be delivered for one- or two-phase connection. When connecting a Smart-UPS DP
and galvanic isolation transformer, the AC bus and the wires for the thermo switch must be mounted. Please follow the
instructions below.

Note:

If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off.

Galvanic Isolation Transformer Connections

The AC bus from the galvanic isolation transformer must be mounted.

Note:

If the galvanic isolation module is installed it must be secured so that the neutral is grounded according to local regulations.

This is done in the galvanic isolation transformer with a wire between terminal 5 (PE) and 9 (neutral).

This wire is already mounted from the factory. If the Smart-UPS DP has to be grounded to a separate EDP earth, this is done

to terminal 9, after having removed the wire between terminals 5 and 9.

Standard System With Isolating Transformer (230 V)

System Mains Fuse*

4kV 25A 3x6 mm² 3x6 mm² 3x4 mm²
6kV 40A 3x10 mm² 3x10 mm² 3x10 mm²
8kV 50A 3x16 mm² 3x16 mm² 3x10 mm²

10kV 63A 3x16 mm² 3x16 mm² 3x16 mm²

*Din gl Types

MAINS

L

N

PE

Fm

Input

Cable Tr.

Input Cable

(Fm)

L

N

Iso.Tr

.

Transformer

L

INPUT CABLE UPS

N

Input Cable UPS Output Cable UPS

OUTPUT CABLE UPS

NL NL

LOAD

L

N

UPS

Tr. Sw. cable

PORT

EPOCOM

990-1007A, Revision 2 9/99 8

Standard System With Isolating Transformer (400 V)

System Mains Fuse*

(Fm)

Input Cable

Transformer

Input Cable UPS Output Cable

4kV 16A 3x2.5mm² 3x6mm² 3x4 mm²
6kV 25A 3x6 mm² 3x16 mm² 3x10 mm²
8kV 32A 3x10 mm² 3x16 mm² 3x10 mm²

10kV 40A 3x10 mm² 3x16 mm² 3x16 mm²

*Din gl Types

MAINS

L1

L2

PE

Fm

Fm

Input

Cable Tr.

L1

L2

Iso.Tr

.

L

INPUT CABLE UPS

N

OUTPUT CABLE UPS

NL NL

UPS

Tr. Sw. cable

PORT

EPOCOM

UPS

LOAD

L

N

9

990-1007A, Revision 2 9/99

External Service Bypass Panel (SBP)

X

X

Note:

The Smart-UPS DP must only be connected by service bypass panels (SBPs) manufactured by APC. If SBPs other than those

manufactured by APC are used, the UPS system may be damaged and the warranty given by APC is repealed.

During the installation of the service bypass panel, you must attach a ferrite bead on the signal cable to ensure regulatory

compliance. A ferrite bead and its installation instructions are included in the literature kit.

The external service bypass panel isolates the system so that service can be carried out safely without any interruption to
the load.

WARNING:

Be careful when operating the external service bypass panel. Follow the operating procedure described below carefully.

All pluggable cables between the Smart-UPS DP and the SBP should be disconnected or should only be connected while the

SBP is in the Bypass position.

When the SBP is switched from “Normal” to “Bypass” the Smart-UPS DP no longer regulates and filters the input voltage.

Service Bypass Panel SBP Mounting Holes

UPS SERVICE BYPASS

System Input

Q001

UPS Input

SBP100E

Refer to User Gu ide

for operation instructions

Only operate Q002
when H002 is ON

Press and hold
S002 to request
operation of Q002

This panel has two

This panel has two

sources of power.

sources of power.

! !

H002

S002

System Output

Q002

Normal

Bypass

UPS Output

A

Service Bypass Panel Connections

Standard system with Service Bypass Panel (SBP)

System Mains Fuse*(Fm) Input Cable SBP Input Cable UPS

4kV 25A 3x6 mm² 3x6 mm²
6kV 40A 3x10 mm² 3x10 mm²
8kV 50A 3x16 mm² 3x16 mm²

10kV 63A 3x16 mm² 3x16 mm²

*Din gl Types

System Output Cable UPS Output Fuse SBP (Fo) Output Cable SBP

4kV 3x4 mm² 20A 3x4 mm²
6kV 3x10 mm² 32A 3x10 mm²
8kV 3x10 mm² 40A 3x10 mm²

10kV 3x16 mm² 50A 3x16 mm²

X010

C

X001

SYSTEM

INPUT

X002

UPS INPUT

B

003

UPS OUTPUT

004
SYSTEM
OUTPUT

Key

SUDP001 SUDP002

A = 240 mm 270 mm
B = 240 mm 330 mm
C = 4 x ø 6.5 mm

990-1007A, Revision 2 9/99 10

MAINS

L

N

PE

Fm Fo

INPUT

CABLE

SBP

L

N

OUTPUT

CABLE

SBP

X010

1 2 3 4

SBP

L

N

LOAD

L

N

SBP

CABLE

1 2 3 4

MBS CONTROL

Input
cable

UPS

NL NL

Output

cable

UPS

UPS

External Service Bypass Panel and Galvanic Isolation Transformer

If both the external service bypass panel and the galvanic isolation transformer are installed, the following connections
must be made:

• If the cables in the galvanic isolation transformer have 4 wires, the wire marked no. 3 must be cut off.

• If Smart-UPS DP has an ohm load, then it is necessary to ensure the system with 20A. In this case, an external

manual bypass switch which is supplied with a 32A CEE plug, should be used. The switch can ensure both 20A
and 32A fuses.

SBP and Galvanic Isolation Transformer Connections

Standard System With Isolating Transformer (230 V) And SBP

System Mains Fuse*

(Fm)

Input Cable

Transformer

Input Cable SBP Input Cable UPS

4kV 25A 3x6 mm² 3x6 mm² 3x6 mm²
6kV 40A 3x10 mm² 3x10 mm² 3x10 mm²
8kV 50A 3x16 mm² 3x16 mm² 3x16 mm²

10kV 63A 3x16 mm² 3x16 mm² 3x16 mm²

*Din gl Types

System Output Cable UPS Output Fuse SBP (Fo) Output Cable SBP

4kV 3x4 mm² 20A 3x4 mm²
6kV 3x10 mm² 32A 3x10 mm²
8kV 3x10 mm² 40A 3x10 mm²

10kV 3x16 mm² 50A 3x16 mm²

MAINS

L

N

PE

Input

Cable Tr.

LOAD

L

N

Iso.Tr

.

Tr. Sw. cable

INPUT

L

CABLE

SBP

N

L

N

SBP

CABLE

MBS CONTROL

X010

1 2 3 4

1 2 3 4

SBP

UPS

Input
cable

UPS

NL NL

Output

cable

UPS

11

OUTPUT

L

CABLE

SBP

N

990-1007A, Revision 2 9/99

L

N

Standard System With Isolating Transformer (400 V) And SBP

System Mains Fuse*

(Fm)

Input Cable

Transformer

Input Cable UPS Output Cable

4kV 16A 3x2.5mm² 3x6mm² 3x6 mm²
6kV 25A 3x6 mm² 3x16 mm² 3x10 mm²
8kV 32A 3x10 mm² 3x16 mm² 3x10 mm²

10kV 40A 3x10 mm² 3x16 mm² 3x16 mm²

*Din gl Types

System Output Cable UPS Output Fuse SBP (Fo) Output Cable SBP

4kV 3x4 mm² 20A 3x4 mm²
6kV 3x10 mm² 32A 3x10 mm²
8kV 3x10 mm² 40A 3x10 mm²

10kV 3x16 mm² 50A 3x16 mm²

L1

L2

PE

Fm

Fm

Input

Cable Tr.

L1

L2

Iso.Tr

.

Tr. Sw. cable

INPUT

L

CABLE

SBP

N

L

N

SBP

CABLE

MBS CONTROL

X010

1 2 3 4

1 2 3 4

SBP

Input
cable
UPS

NL NL

Output

cable

UPS

UPS

UPS

L

N

OUTPUT

CABLE

SBP

LOADMAINS

L

Fo

N

External Run Battery Cabinet

Note:

You must attach a ferrite bead to the signal cable of the extended run battery cabinet to ensure regulatory compliance. A ferrite

bead and its installation instructions are included in the literature kit.

For longer uninterrupted power during UPS on-battery operation, connect an extended run battery cabinet to the
Smart-UPS DP. All connection diagrams show the UPS with an extended run battery cabinet already connected.

Detail of Smart-UPS DP with an Extended Run Battery Cabinet

++

DC

384V

Belt

Temp.

sensor

MBS control

Ext. Tr.

Th.
Sw.

UPS

PORT

NL NL

UPS

input

UPS

output

EPOCOM

Ext.

DC

Ext.
Batt

Temp.

DC

cable

Temp.

sensor

cable

990-1007A, Revision 2 9/99 12

Operating Instructions

Switching On

Switch on the mains fuse on the rear of the UPS. The Smart-UPS DP will perform a self-check ending with
the LED display showing red/yellow/green, meaning that the unit is functioning properly. The unit performs

n

s

i

a

M

1

F

0

0

Switching Off

Switching off the Smart-UPS DP must be done in the following way:

Setting the Voltage

If the AC power mains voltage is not 230 V (the factory-set default for the UPS), use the PowerChute
software to set it to the correct voltage. This must be done with no load connected to the UPS.

External Service Bypass Panel Operation

The external service bypass panel (SBP) isolates the Smart-UPS DP so service can be carried out safely without any
interruption to the load.

The Smart-UPS DP must only be connected by service bypass panels (SBPs) manufactured by APC. If SBPs other than those

When the SBP is switched from “Normal” to “Bypass” the output voltage is no longer adjusted or controlled by the

Before operating the SBP, check that the Smart-UPS DP is running in normal operation. When S002 is pushed, H002 must go

on within 1 second - if not, release S002 immediately- bypass mains is outside tolerances and the SBP cannot be operated.

a self-test automatically when turned on, and every two weeks thereafter

.

Switch the 1/0 switch on the front of the Smart-UPS to 1 (up). The acoustic alarm will give a short beep
when output power is available.

Note:

Whenever the UPS is turned on and utility voltage is present, the charger maintains battery charge.

• Switch the on/off switch on the front to 0 (down).

• Switch off (down) the mains fuse on the rear.

• Switch off the main supply.

®

power management

WARNING:

manufactured by APC are used, the UPS system may be damaged and the warranty given by APC is repealed.

Smart-UPS DP.

Q001:

Q002:

0 :

I :

Normal :

Supply voltage to Smart-UPS DP is OFF.

Supply voltage to Smart-UPS DP is ON.

The Smart-UPS DP is running in normal operation.
The electrical load is supplied directly from the Smart­UPS DP.

Bypass:

The electrical load is supplied via the bypass switch
from the mains.

Note:

Ensure that the UPS is operating on-line (Normal mode) before switching to the Bypass mode.

How to Switch From Normal to Bypass Mode

1. Press and hold the S002 switch and, within one (1) second turn the Q002 switch to the Bypass position.

2. Turn the Q001 switch to the “0” position. The UPS can now be shut down or serviced.

How to Return to Normal Mode

1. Turn the Q001 switch to the “I” position.

2. Turn the Smart-UPS DP on by switching the front panel switch from the “0” to the “I” position.

3. Push and hold the S002 switch and, within one (1) second turn the Q002 switch to the Normal position.

13

990-1007A, Revision 2 9/99

LEDs

The LED bar on the front of the unit gives information by means of color and size of the bar.

The general meaning is:

Green = Okay.
Yellow = Okay, but...
Red = DANGER!! Might lose output.

Green

Yellow

Red

Normal Oper.
Recharging Batt.

Overload

[ 25 % ]

LED DISPLAY

CONSTANT GREEN

FLASHING GREEN

Battery Oper.
Check Battery

Bypass / Failure

[ 75 % ]

[ 100 % ][ 50 % ]

[ MUTE ]

= NORMAL OPERATION

0 - 25% load

25 - 50% l oad

50 - 75% l oad

75 - 100% load

= BATTERY OPERATION

100 - 75% remaining energy

75 - 50% remaining energy

50 - 25% remaining energy

25 - 0% remaining energy

CONSTANT YELLOW

= CHARGING

0 - 25% recharged

25 - 50% recharged

50 - 75% recharged

75 - 100% recharged

FLASHING YELLOW

Battery is wearing out and
needs to be changed

CONSTANT RED

Overload

FLASHING RED

Bypass

An alarm will sound when the UPS goes into battery operation, bypass operation, or fault conditions. (The alarm can be
stopped by pressing the mute button.)

990-1007A, Revision 2 9/99 14

Batteries

Automatic Battery Check

The battery test is automatically carried out every third month, if the automatic battery test function is set. The battery test
starts when the batteries are fully charged. There is no alarm given for the battery operation and the display shows normal
operation.

Manual Battery Check

1. Let the Smart-UPS DP run in normal operation for 24 hours.

2. Use the PowerChute

The tests are carried out to detect possible failure in the Smart-UPS DP. Save all work on the connected load before tests are

started. Battery tests should be run during noncritical periods for computer operation safety reasons.

Battery Replacement

The built-in batteries are designed for five years of service life. Service personnel will replace the batteries every three to
five years, or when an annual check gives an unsatisfactory result. See your dealer or call the number in this manual for
information on replacement battery.

Please read the cautions in the Safety Section at the beginning of this User’s Guide. Once the battery is

®

power management software to start the self-test.

WARNING:

Note:

disconnected, the loads are not protected from power outages.

Batteries must be recycled. Deliver the battery to an appropriate recycling facility or ship it to

the supplier in the new battery’s packing material. See the new battery instructions for more
information.

Storage

Storage Conditions

Store the UPS covered and upright in a cool, dry location, with its battery fully charged. Before storing, charge the UPS
for at least 2 hours. Remove any accessories in the accessory slot and disconnect any cables connected to the computer
interface port to avoid unnecessarily draining the battery.

Extended storage

At -15 to +30 °C (+5 to +86 °F), charge the UPS’s battery every 6 months.
At +30 to +45 °C (+86 to +113 °F), charge the UPS’s battery every 3 months.

Service

If the UPS requires service do not return it to the dealer!

Follow these steps:

1. Use the Troubleshooting section of the Quick Reference Guide to eliminate common problems.

2. Verify that no circuit breakers are tripped. A tripped circuit breaker is the most common UPS problem!

3. If the problem persists, call customer service or visit the APC Internet Website (www.apcc.com).

4. Note the model number of the UPS, the serial number, and the date purchased. A technician will ask you to describe

the problem and try to solve it over the phone, if possible. If this is not possible the technician will schedule a service
call.

15

990-1007A, Revision 2 9/99

Specifications

SUDP4000I SUDP6000I SUDP8000I SUDP10000I

Acceptable input voltage 220/230/240V

+10%/-15% normal operation

±10% bypass operation
Input voltage (on-line operation) 220/230/240 VAC
230 volt output range 220/230/240 VAC
Nominal input frequency 50 or 60 Hz
Input protection Resettable circuit breaker
Frequency limits (on-line operation) 50 or 60 Hz, 8%
Bypass Transfer time 2 ms typical, 5 ms maximum
Maximum load, Total 4000 VA 6000 VA 8000 VA 10000 VA
On-battery output voltage 230 VAC
On-battery frequency 50 or 60 Hz, 0.1 Hz;

unless synchronized to utility during brownout.
On-battery waveshape Low-distortion sine wave
Overload protection (on-battery) Overcurrent and short-circuit protected, latching shutdown on overload
Overload protection (on-line) 25A 40A 50A 63A
Noise filter Normal and common mode EMI/RFI suppression,

100 kHz to 10 MHz
Battery type Spill proof, maintenance free, sealed lead-acid
Typical battery life 5 years, depending on number of discharge cycles

and ambient temperature
Typical recharge time 24 hours from total discharge
Operating temperature 0 to 40৽C (+32 to +104৽F)
Storage temperature -15 to +45৽C (+5 to +113৽F)
Operating and storage relative humidity

Operating elevation 0 to +3,000 m (0 to +10,000 ft.)
Storage elevation 0 to +15,000 m (0 to +50,000 ft.)
Electromagnetic Compatibility (EMC) EN50091-2
Electromagnetic Interference (EMI) EN55022 Class A
Electromagnetic Immunity IEC 801-2, 801-3, 801-4, 801-5, 1000-2-2

Audible noise in dBA at 1 m (3 ft.) 45 dBA
Safety approvals GS licensed by VDE to EN50091-1-1 and EN60950
Size (W x H x D) 315 x 650 x 610 mm
Weight 128 kg 138 kg

30% to 95%, not condensing

EN60555-1, -2, -3, EN61000-4-1, EN61000-4-11

Limited Warranty

American Power Conversion (APC) warrants its products to be free from defects in materials and workmanship for a period of two years from the date
of purchase. Its obligation under this warranty is limited to repairing or replacing, at its own sole option, any such defective products. To obtain
service under warranty you must obtain a Returned Material Authorization (RMA) number from customer support (see the Service section of the User’s
Manual). Products must be returned with transportation charges prepaid and must be accompanied by a brief description of the problem encountered
and proof of date and place of purchase. This warranty does not apply to equipment which has been damaged by accident, negligence, or
misapplication or has been altered or modified in any way. This warranty applies only to the original purchaser who must have properly registered the
product within 10 days of purchase.

EXCEPT AS PROVIDED HEREIN, AMERICAN POWER CONVERSION MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit limitation or exclusion of
implied warranties; therefore, the aforesaid limitation(s) or exclusion(s) may not apply to the purchaser.

EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL APC BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH
DAMAGE. Specifically, APC is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software,
loss of data, costs of substitutes, claims by third parties, or otherwise.

990-1007A, Revision 2 9/99 16

Regulatory Agency Approvals

N 394

geprüfte
Sicherheit

B

ME 61

17

990-1007A, Revision 2 9/99

APC Contact Information

Internet

Latin America, South America

Argentina................0800.9.APCC (0800.9.2722) Mexico ............................... 95.800.804.4283

Brazil......................0800.12.72.21 Uruguay.............................. 000.413.598.2139

Colombia................980.15.39.47 Venezuela........................... 8001.2856

[e-mail]

Europe, Middle East, Africa

Phone .....................+353 91 702020 Email Europe...................... [e-mail]

Fax .........................+353 91 755275 Email Central Africa .......... [e-mail]

Ireland .................... 1 800 702000 x 2045 Luxembourg ....................... 0800 2091

Austria....................0660 6480 Norway............................... 800 11 632

Belgium..................0800 15063 Poland ................................ 00800 353 1202

Denmark.................800 18 153 Portugal.............................. 0800 853 182

France.....................0800 906 483 Russia................................. 007 095 2306297 (toll number)

Finland ...................9800 13 374 South Africa ....................... 0800 994206

Germany.................0800 180 1227 Spain .................................. 900 95 35 33

Holland...................0800 0224655 Sweden............................... 020 795 419

Hungary..................00800 12221 Switzerland......................... 0800 556177

Israel.......................177 353 2206 Turkey................................ 0800 35390275

Italy ........................ 1678 74731 UK...................................... 0800 132990

http://www.apcc.com

Asia, Australia

Australia, New Zealand..................................................... [phone], 1-800-652-725

Singapore, Thailand, Vietnam...........................................+65 337 4462

Malaysia............................................................................ [phone]

Indonesia...........................................................................+62 21 6500813

China.................................................................................+86 10 6201 6688

Hong Kong, Taiwan.......................................................... [phone]

India, Nepal, Sri Lanka, Bangladesh, Maldives................+91 44 433 1124

Korea.................................................................................+82 2 501 6492

Philippines.........................................................................+63 2 813 2662

Email for Southeast [e-mail]

Email for Australia...[e-mail]

Email for India .................................................................. [e-mail]

990-1007A, Revision 2 9/99 18