APC ACRC100, ACRC103 User Manual

Installation
InRow™ RC
ACRC100 ACRC103
This manual is available in English on the enclosed CD.
Dieses Handbuch ist in Deutsch auf der beiliegenden CD-ROM verfügbar.
Deze handleiding staat in het Nederlands op de bijgevoegde cd.
Ce manuel est disponible en français sur le CD-ROM ci-inclus.
Questo manuale è disponibile in italiano nel CD-ROM allegato.
本マニュアルの日本語版は同梱の CD-ROM からご覧になれます。
Instrukcja Obs
O manual em Português está disponível no CD-ROM em anexo.
Данное руководство на русском языке имеется на прилагаемом компакт-диске.
您可以从包含的 CD 上获得本手册的中文版本。
ługi w jezyku polskim jest dostepna na CD.
동봉된 CD 안에 한국어 매뉴얼이 있습니다 .
American Power Conversion Legal Disclaimer
The information presented in this manual is not warranted by the American Power Conversion Corporation to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, American Power Conversion Corporation assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.
The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by American Power Conversion Corporation. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL AMERICAN POWER CONVERSION CORPORATION, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY OF AMERICAN POWER CONVERSION CORPORATION OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF AMERICAN POWER CONVERSION CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. AMERICAN POWER CONVERSION CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with American Power Conversion Corporation or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.
This Publication shall not be for resale in whole or in part.
Contents
General Information........................................................ 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Cross-reference symbol used in this manual . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Door and side panel locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
User interface connection panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Incoming power supply requirements . . . . . . . . . . . . . . . . . . . . . . . 7
Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
With cooling distribution unit (CDU) . . . . . . . . . . . . . . . . . . . . . . . . . 8
Without CDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal piping diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Piping and electrical access locations . . . . . . . . . . . . . . . . . . . . . . 11
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation ..................................................................... 13
Removing Doors and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Positioning the Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Stabilizing the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Floor brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Joining to enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
InRow RC Installation i
Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Accessories and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Filling and Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
User interface connection pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
A-Link ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Network port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Form C alarm contacts and shutdown input . . . . . . . . . . . . . . . . . . 28
Leak detector port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
InRow RC Installationii

General Information

Overview

Save these instructions

This manual contains important instructions that must be followed during the installation of this equipment.

Manual updates

Check for updates to this manual on the APC Web site, www.apc.com/support. Click on the User Manuals link and enter the manual part number or SKU for your equipment in the search field. See the
back cover of this manual for the part number.

Cross-reference symbol used in this manual

See another section of this document or another document for more information on this subject.

Safety

Read and adhere to the following important safety considerations when working with this cooling unit.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Turn off all power supplying this equipment before working on the equipment. All electrical work must be performed by licensed electricians. Practice lockout/tagout procedures. Do not wear jewelry when working with electrical equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the equipment for foreign objects before closing the doors and starting the equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1InRow RC Installation
WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
The equipment is heavy and can easily be tipped. For safety purposes, adequate personnel must be present when moving this equipment.
Failure to follow these instructions can result in death, injury, or equipment damage.
CAUTION
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by American Power Conversion (APC™) by Schneider Electric authorized personnel.
Failure to follow these instructions can result in injury or equipment damage.
InRow RC Installation2

Inspecting the Equipment

Inspect for missing components. All shipped loose components are identified by part number and description on the bill of lading. Ensure each item is present before accepting delivery of the unit.
Filing a claim. If damage has occurred, or if shipped loose parts are missing, report it immediately to
the delivering carrier and note the problem on the receiving copy of the bill of lading. Failure to do so will result in replacement parts and repairs being billed to the customer.
In case of shipping damage, do not operate the equipment. Keep all packaging for inspection by the shipping company and contact APC by Schneider Electric.

Inventory

Installation kit

Item Description Quantity
1-in NPT to 1-in BSPT adapters 2
1
Tie wraps 3
2
Termination resistor 1
3
M5 x 12 mm Phillips screws 4
4
M4 x 8 mm Phillips screws 4
5
Wire clip 3
6
Key 2
7

Door and side panel locks

The four side panels are locked at the factory, and the front and rear doors are not locked. Two keys are in the plastic documentation envelope located inside the equipment.
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3InRow RC Installation

Component Identification

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Exterior

1 Removable rear door 8 Door lock (front and rear doors)
2 Side panel latch 9 Top network wiring access
3 Removable side panel : Top supply (inlet)
4 Caster ; Top condensate drain
5 Adjustable leveling foot < Top return (outlet)
6 Display interface = Top power cord access
7 Removable front door
InRow RC Installation4

Interior

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1 Air filter ; Bottom supply connection (optional)
2 Top supply connection (optional) < Drain valve (cap is installed at factory)
3 Top return connection (optional) = User interface connection box
4 2-way supply valve (1-inch) > Power supply unit (PSU)
5 Flow meter ? Bottom condensate drain pan
6 3-way valve @ Condensate floats
7 2-way or 3-way valve with flow control
A Coil
actuator
8 2-way valve (3/4-inch) bypass shut-off B Top condensate drain pan
9 Bottom return connection (optional) C Fan
: Condensate pump
5InRow RC Installation
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