ANALOG DEVICES UG-402 Service Manual

Evaluation Board User Guide
10653-001
One Technology Way P.O. Box 9106 Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.461.3113www.analog.com
UG-402
iCoupler ADuM3070 Isolated Switch Regulator
With Integrated Feedback Evaluation Board

FEATURES

2 independent ADuM3070 circuits including 2.5 kV rms
isolated dc-to-dc converters Single supply
5 V in to 5 V out (regulated) Reconfigurable to 5 V in to 3.3 V out or 3.3 V in
to 3.3 V out
Double supply
5 V in to 15 V out (regulated) and 7.5 V out (unregulated) Reconfigurable to 5 V in to 12 V out (regulated) and 6 V
out (unregulated) Footprints for Coilcraft and Halo transformer options Multiple switching frequency options

SUPPORTED iCoupler MODELS

ADuM3070

GENERAL DESCRIPTION

The EVA L-ADuM3070EBZ demonstrates two separate applications for the ADuM3070 isolated switch regulator with integrated feedback. It has two independent power supply circuits: a double supply and a single supply. The switching frequency can be set from 200 kHz to 1000 kHz. The board supports a variety of I/O configurations and multiple trans­former options. It is equipped with two ADuM3070 isolators.

ADUM3070 EVALUATION BOARD

Figure 1. Double Supply (Top) and Single Supply (Bottom) Configurations
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UG-402 Evaluation Board User Guide
TABLE OF CONTENTS
Features .............................................................................................. 1
Supported iCoupler Models ............................................................ 1
General Description ......................................................................... 1
ADuM3070 Evaluation Board ........................................................ 1
Revision History ............................................................................... 2
Single Supply ..................................................................................... 3
Terminals ....................................................................................... 3
Transformer Selection .................................................................. 3
Switching Frequency Options ..................................................... 3
Other Input and Isolated Output Supply Options ................... 4

REVISION HISTORY

5/12—Revision 0: Initial Version
Schematic........................................................................................5
Double Supply ....................................................................................6
Terminals ........................................................................................6
Transformer Selection ..................................................................7
Switching Frequency Options......................................................7
Other Secondary Isolated Supply Configurations ....................8
Schematic........................................................................................8
Evaluation Board Layout ..................................................................9
Ordering Information .................................................................... 10
Bill of Materials ........................................................................... 10
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Evaluation Board User Guide UG-402
10653-002
10653-003

SINGLE SUPPLY

Two independent and isolated circuits comprise the ADuM3070 evaluation board. The lower half of the board, shown in Figure 2, is for a single power supply configuration (see the ADuM3070 data sheet for applications information about the ADuM3070 in this configuration).
Figure 2. Single Supply Configuration
The single supply is configured as a 5 V secondary isolated supply with a 5 V primary input supply, which can provide up to 2.5 W of regulated, isolated power. It can be reconfigured for a 3.3 V secondary isolated supply with a 5 V or 3.3 V primary input supply (see the Other Input and Isolated Output Supply Options section). Figure 9 shows the single supply schematic.

TERMINALS

The single supply has terminal blocks on Side 1 (the primary/ power supply input side) and Side 2 (the secondary/power supply output side). A 4.3 mm isolation barrier separates Side 1 and Side 2. Figure 3 shows these terminal locations.
Tabl e 1 summarizes the functions of the terminal connections. They are described in detail in the Input Power Connections and Output Power Connections sections.
V
supplies the voltage to the transformer primary and to the
DD1
ADuM3070 supply voltage, V
for additional information about the V and V
are bypassed by a 47 µF ceramic capacitor (C1) and a
DDA
(see the ADuM3070 data sheet
DDA
pin function). V
DDA
DD1
0.1 µF local bypass capacitor (C2) located close to the ADuM3070. R7, R8, C5, and C6 are provided for an optional and unpopulated snubber, which can be used to reduce radiated emissions.
Power is transferred to Side 2 by a regulated push-pull converter comprising the ADuM3070 (U1), an external transformer (T1 or T2), and other components (see the ADuM3070 data sheet for an explanation of this circuit functionality).

Output Power Connections

An output load can be connected to P3 (labeled +5V/3.3V on the silkscreen and not labeled on the schematic), which is the iso­lated, regulated 5 V output supply. Connect the return of the load to P4, which is the Side 2 ground reference. P4 is labeled GND ISO on the silkscreen and GND2 on the schematic. This supply can provide up to 500 mA in the default 5 V primary input supply, 5 V secondary isolated supply configuration. Figure 5 through Figure 8 in this user guide show how the power supply’s efficiency varies with load current, switching frequency, and temperature.
Table 1. Single Supply Terminal Function Descriptions
Terminal Pin Label Description
P1 1 +5V IN Side 1 5 V primary input supply P2 1 GND Side 1 ground reference P3 1 +5V/3.3V Side 2 5 V secondary isolated supply P4 1 GND ISO Side 2 ground reference
Care must be taken to avoid driving the V
output with an
DD2
external voltage because this can result in permanent damage to the ADuM3070.
Figure 3. Single Supply Terminals

Input Power Connections

Connect 5 V to P1, labeled +5V IN (or +3.3 V for a
3.3 V primary input supply with a 3.3 V secondary isolated supply). Connect the negative supply to P2, labeled GND (GND1 on the schematic). These are the only off-board connections required for the single supply to function.

TRANSFORMER SELECTION

The EVA L-ADuM3070EBZ supports multiple transformer options. The single supply is equipped with a Halo TGSAD­260V6LF (T1) or a Coilcraft JA4631-BL (T2) 1:2 turns ratio transformer. The Coilcraft footprint is offset to the left of the Halo footprint. Figure 5 and Figure 7 show the efficiency curves for the single supply operating with a Coilcraft and a Halo transformer, respectively.

SWITCHING FREQUENCY OPTIONS

The resistor connected from the ADuM3070 oscillator control pin (OC) to ground sets the single supply switching frequency. Figure 4 shows the relationship between this resistance and the converter switching frequency. The EVA L-ADuM3070EBZ can be configured with 0 Ω, 0805 resistors to four different preset switching frequencies. Short-circuiting R10 sets R1 (300 kΩ) and R2 (150 kΩ) in parallel, and short-circuiting R11 sets R1 and R3 (100 kΩ) in parallel. Tabl e 2 lists the switching frequencies that can be selected by short- or open-circuiting R10 and R11.
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UG-402 Evaluation Board User Guide
1500 1400 1300 1200 1100 1000
90
0 800 700 600 500 400 300 200 100
0
0 50 100 150 200 250 30
0 350 400 450 500
f
SW
(kHz)
R
OC
(
)
10653-004
90
80
70
60
50
40
30
20
10
0
0 50045040035030025020015010050
EFFICIENCY (%)
LOAD CURRENT (mA)
f
SW
= 1MHz
f
SW
= 700kHz
f
SW
= 500kHz
f
SW
= 200kHz
10653-005
90
80
70
60
50
40
30
20
10
0
0 50045040035030025020015010050
EFFICIENCY (%)
LOAD CURRENT (mA)
TA= –40°C T
A
= +25°C
T
A
= +105°C
10653-006
90
80
70
60
50
40
30
20
10
0
0 50045040035030025020015010050
EFFICIENCY (%)
LOAD CURRENT (mA)
f
SW
= 1MHz
f
SW
= 700kHz
f
SW
= 500kHz
f
SW
= 200kHz
10653-007
The user can select a different switching frequency by removing R10 and R11 and then choosing R1 based on Figure 4. The board is configured for the 500 kHz setting by default. Figure 5 and Figure 7 show how the switching frequency affects the supply’s efficiency with either transformer installed. Figure 6 shows how the efficiency curve varies over temperature with a 500 kHz switching frequency.
Table 2. Switching Frequency Selection
R10 R11 ROC Switching Frequency
Open Open 300 kΩ 200 kHz 0 Ω Open 100 kΩ 500 kHz Open 0 Ω 75 kΩ 700 kHz 0 Ω 0 Ω 50 kΩ 1 MHz
Figure 5. 5 V In to 5 V Out Efficiency with 1:2 Coilcraft Transformer at Various
Switching Frequencies
Figure 4. Switching Frequency vs. R

OTHER INPUT AND ISOLATED OUTPUT SUPPLY OPTIONS

The single supply can be configured to have a 3.3 V secondary isolated supply with a 3.3 V or 5 V primary input supply. Short­circuiting R4 by soldering a 0 Ω, 0805 resistor to R9 sets the output supply for 3.3 V. The voltage at the feedback node (the FB pin of the ADuM3070) should be the desired output voltage divided to approximately 1.25 V. Having R9 open-circuited sets the secondary isolated supply to 5 V, and having it short-circuited sets the supply to 3.3 V. See the ADuM3070 data sheet for more details on setting the secondary isolated output supply voltage. Figure 8 shows how the single supply efficiency curve changes when it is reconfigured for either of these supply options.
Resistance
OC
Figure 6. 5 V In to 5 V Out Efficiency with 1:2 Coilcraft Transformer at 500 kHz
over Temperature
Figure 7. 5 V In to 5 V Out Efficiency with 1:2 Halo Transformer at Various
Switching Frequencies
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