Analog Devices AD598 Datasheet

PRODUCT DESCRIPTION
The AD598 is a complete, monolithic Linear Variable Differen­tial Transformer (LVDT) signal conditioning subsystem. It is used in conjunction with LVDTs to convert transducer mechan­ical position to a unipolar or bipolar dc voltage with a high degree of accuracy and repeatability. All circuit functions are included on the chip. With the addition of a few external passive components to set frequency and gain, the AD598 converts the raw LVDT secondary output to a scaled dc signal. The device can also be used with RVDT transducers.
The AD598 contains a low distortion sine wave oscillator to drive the LVDT primary. The LVDT secondary output consists of two sine waves that drive the AD598 directly. The AD598 operates upon the two signals, dividing their difference by their sum, producing a scaled unipolar or bipolar dc output.
The AD598 uses a unique ratiometric architecture (patent pend­ing) to eliminate several of the disadvantages associated with traditional approaches to LVDT interfacing. The benefits of this new circuit are: no adjustments are necessary, transformer null voltage and primary to secondary phase shift does not affect sys­tem accuracy, temperature stability is improved, and transducer interchangeability is improved.
The AD598 is available in two performance grades:
Grade Temperature Range Package
AD598JR 0°C to +70°C 20-Pin Small Outline (SOIC) AD598AD –40°C to +85°C 20-Pin Ceramic DIP
It is also available processed to MIL-STD-883B, for the military range of –55°C to +125°C.
FUNCTIONAL BLOCK DIAGRAM
OSC
AMP
AMP
V
OUT
LVDT
EXCITATION (CARRIER)
11
17
10
16
23
FILTER
A–B A+B
V
B
V
A
AD598
REV. A
Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.
a
LVDT Signal
Conditioner
AD598
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. Tel: 617/329-4700 Fax: 617/326-8703
PRODUCT HIGHLIGHTS
1. The AD598 offers a monolithic solution to LVDT and RVDT signal conditioning problems; few extra passive com­ponents are required to complete the conversion from me­chanical position to dc voltage and no adjustments are required.
2. The AD598 can be used with many different types of LVDTs because the circuit accommodates a wide range of input and output voltages and frequencies; the AD598 can drive an LVDT primary with up to 24 V rms and accept sec­ondary input levels as low as 100 mV rms.
3. The 20 Hz to 20 kHz LVDT excitation frequency is deter­mined by a single external capacitor. The AD598 input sig­nal need not be synchronous with the LVDT primary drive. This means that an external primary excitation, such as the 400 Hz power mains in aircraft, can be used.
4. The AD598 uses a ratiometric decoding scheme such that primary to secondary phase shifts and transducer null voltage have absolutely no effect on overall circuit performance.
5. Multiple LVDTs can be driven by a single AD598, either in series or parallel as long as power dissipation limits are not exceeded. The excitation output is thermally protected.
6. The AD598 may be used in telemetry applications or in hos­tile environments where the interface electronics may be re­mote from the LVDT. The AD598 can drive an LVDT at the end of 300 feet of cable, since the circuit is not affected by phase shifts or absolute signal magnitudes. The position output can drive as much as 1000 feet of cable.
7. The AD598 may be used as a loop integrator in the design of simple electromechanical servo loops.
FEATURES Single Chip Solution, Contains Internal Oscillator and
Voltage Reference No Adjustments Required Insensitive to Transducer Null Voltage Insensitive to Primary to Secondary Phase Shifts DC Output Proportional to Position 20 Hz to 20 kHz Frequency Range Single or Dual Supply Operation Unipolar or Bipolar Output Will Operate a Remote LVDT at Up to 300 Feet Position Output Can Drive Up to 1000 Feet of Cable Will Also Interface to an RVDT Outstanding Performance
Linearity: 0.05% of FS max
Output Voltage: 611 V min
Gain Drift: 50 ppm/8C of FS max
Offset Drift: 50 ppm/8C of FS max
AD598–SPECIFICATIONS
(typical @ +258C and 615 V dc, C1 = 0.015 mF, R2 = 80 kV, RL = 2 kV, unless otherwise noted. See Figure 7.)
REV. A
–2–
AD598J AD598A
Parameter Min Typ Max Min Typ Max Unit
TRANSFER FUNCTION
1
V
OUT
=
V
A–VB
VA+V
B
×500 µA × R2
V
OVERALL ERROR
2
T
MIN
to T
MAX
0.6 2.35 0.6 1.65 % of FS
SIGNAL OUTPUT CHARACTERISTICS
Output Voltage Range (T
MIN
to T
MAX
) 611 611 V
Output Current (T
MIN
to T
MAX
)86mA Short Circuit Current 20 20 mA Nonlinearity
3
(T
MIN
to T
MAX
)756500 75 6500 ppm of FS
Gain Error
4
0.4 61 0.4 61 % of FS
Gain Drift 20 6100 20 650 ppm/°C of FS Offset
5
0.3 61 0.3 61 % of FS
Offset Drift 7 6200 7 650 ppm/°C of FS Excitation Voltage Rejection
6
100 100 ppm/dB
Power Supply Rejection (± 12 V to ±18 V)
PSRR Gain (T
MIN
to T
MAX
) 300 100 400 100 ppm/V
PSRR Offset (T
MIN
to T
MAX
) 100 15 200 15 ppm/V
Common-Mode Rejection (± 3 V)
CMRR Gain (T
MIN
to T
MAX
) 100 25 200 25 ppm/V
CMRR Offset (T
MIN
to T
MAX
) 100 6 200 6 ppm/V
Output Ripple
7
4 4 mV rms
EXCITATION OUTPUT CHARACTERISTICS (@ 2.5 kHz)
Excitation Voltage Range 2.1 24 2.1 24 V rms Excitation Voltage
(R1 = Open)
8
1.2 2.1 1.2 2.1 V rms
(R1 = 12.7 k)
8
2.6 4.1 2.6 4.1 V rms
(R1 = 487 )
8
14 20 14 20 V rms
Excitation Voltage TC
9
600 600 ppm/°C
Output Current 30 30 mA rms
T
MIN
to T
MAX
12 12 mA rms
Short Circuit Current 60 60 mA DC Offset Voltage (Differential, R1 = 12.7 k)
T
MIN
to T
MAX
30 6100 30 6100 mV
Frequency 20 20k 20 20k Hz Frequency TC, (R1 = 12.7 k) 200 200 ppm/°C Total Harmonic Distortion –50 –50 dB
SIGNAL INPUT CHARACTERISTICS
Signal Voltage 0.1 3.5 0.1 3.5 V rms Input Impedance 200 200 k Input Bias Current (AIN and BIN) 1 5 1 5 µA Signal Reference Bias Current 2 10 2 10 µA Excitation Frequency 0 20 0 20 kHz
POWER SUPPLY REQUIREMENTS
Operating Range 13 36 13 36 V Dual Supply Operation (±10 V Output) ±13 ±13 V Single Supply Operation
0 to +10 V Output 17.5 17.5 V 0 to –10 V Output 17.5 17.5 V
Current (No Load at Signal and Excitation Outputs) 12 15 12 15 mA
T
MIN
to T
MAX
16 18 mA
TEMPERATURE RANGE
JR (SOIC) 0 +70 °C AD (DIP) –40 +85 °C
PACKAGE OPTION
SOIC (R-20) AD598JR Side Brazed DIP (D-20) AD598AD
NOTES
1
VA and VB represent the Mean Average Deviation (MAD) of the detected sine waves. Note that for this Transfer Function to linearly represent positive displacement, the sum of VA and VB of the LVDT must remain constant with stroke length. See “Theory of Operation.” Also see Figures 7 and 12 for R2.
2
From T
MIN
, to T
MAX
, the overall error due to the AD598 alone is determined by combining gain error, gain drift and offset drift. For example the worst case overall
error for the AD598AD from T
MIN
to T
MAX
is calculated as follows: overall error = gain error at +25°C (±1% full scale) + gain drift from –40°C to +25°C (50 ppm/°C
of FS × +65°C) + offset drift from –40°C to +25°C (50 ppm/°C of FS × +65°C) = ±1.65% of full scale. Note that 1000 ppm of full scale equals 0.1% of full scale. Full scale is defined as the voltage difference between the maximum positive and maximum negative output.
3
Nonlinearity of the AD598 only, in units of ppm of full scale. Nonlinearity is defined as the maximum measured deviation of the AD598 output voltage from a straight line. The straight line is determined by connecting the maximum produced full-scale negative voltage with the maximum produced full-scale positive voltage.
4
See Transfer Function.
5
This offset refers to the (VA–VB)/(VA+VB) input spanning a full-scale range of ±1. [For (VA–VB)/(VA+VB) to equal +1, VB must equal zero volts; and correspondingly for (VA–VB)/(VA+VB) to equal –1, VA must equal zero volts. Note that offset errors do not allow accurate use of zero magnitude inputs, practical inputs are limited to 100 mV rms.] The ±1 span is a convenient reference point to define offset referred to input. For example, with this input span a value of R2 = 20 k would give V
OUT
span a value of ±10 volts. Caution, most LVDTs will typically exercise less of the ((VA–VB))/((VA+VB)) input span and thus require a larger value of R2 to produce the ±10 V output span. In this case the offset is correspondingly magnified when referred to the output voltage. For example, a Schaevitz E100 LVDT requires 80.2 k for R2 to produce a ±10.69 V output and (VA–VB)/(VA+VB) equals 0.27. This ratio may be determined from the graph shown in Figure 18, (VA–VB)/(VA+VB) = (1.71 V rms – 0.99 V rms)/(1.71 V rms + 0.99 V rms). The maximum offset value referred to the ±10.69 V output may be determined by multiplying the maximum value shown in the data sheet (± 1% of FS by 1/0.27 which equals ±3.7% maximum. Similarly, to determine the maximum values of offset drift, offset CMRR and offset PSRR when referred to the ± 10.69 V output, these data sheet values should also be multiplied by (1/0.27). For this example for the AD598AD the maximum values of offset drift, PSRR offset and CMRR offset would be: 185 ppm/ °C of FS; 741 ppm/V and 741 ppm/V respectively when referred to the ±10.69 V output.
6
For example, if the excitation to the primary changes by 1 dB, the gain of the system will change by typically 100 ppm.
7
Output ripple is a function of the AD598 bandwidth determined by C2, C3 and C4. See Figures 16 and 17.
8
R1 is shown in Figures 7 and 12.
9
Excitation voltage drift is not an important specification because of the ratiometric operation of the AD598.
Specifications subject to change without notice. Specifications shown in boldface are tested on all production units at final electrical test. Results from those tested are used to calculate outgoing quality levels. All
min and max specifications are guaranteed, although only those shown in boldface are tested on all production units.
AD598
THERMAL CHARACTERISTICS
θ
JC
θ
JA
SOIC Package 22°C/W 80°C/W Side Brazed Package 25°C/W 85°C/W
ABSOLUTE MAXIMUM RATINGS
Total Supply Voltage +VS to –VS . . . . . . . . . . . . . . . . . +36 V
Storage Temperature Range
R Package . . . . . . . . . . . . . . . . . . . . . . . . .–65°C to +150°C
D Package . . . . . . . . . . . . . . . . . . . . . . . . .–65°C to +150°C
Operating Temperature Range
AD598JR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0°C to +70°C
AD598AD . . . . . . . . . . . . . . . . . . . . . . . . . .–40°C to +85°C
Lead Temperature Range (Soldering 60 sec) . . . . . . . . +300°C
Power Dissipation Up to +65°C . . . . . . . . . . . . . . . . . . .1.2 W
Derates Above +65°C . . . . . . . . . . . . . . . . . . . . . . . 12 mW/°C
ORDERING GUIDE
Temperature Package Package
Model Range Description Option
AD598JR 0°C to +70°C SOIC R-20 AD598AD –40°C to +85C Ceramic DIP D-20
OFFSET 1 OFFSET 2 SIGNAL REFERENCE
SIGNAL OUTPUT FEEDBACK OUTPUT FILTER
A1 FILTER
A2 FILTER
EXC 1
EXC 2 LEVEL 1 LEVEL 2
FREQ 1
FREQ 2 B1 FILTER B2 FILTER
1 2 3 4 5 6 7 8 9
10 11
12
13
14
16
15
17
18
19
20
–V
S
+V
S
AD598
TOP VIEW
(Not to Scale)
V
B
V
A
REV. A
–3–
AD598–Typical Characteristics
(at +258C and VS = 615 V, unless otherwise noted)
THEORY OF OPERATION
A block diagram of the AD598 along with an LVDT (Linear Variable Differential Transformer) connected to its input is shown in Figure 5. The LVDT is an electromechanical trans­ducer whose input is the mechanical displacement of a core and whose output is a pair of ac voltages proportional to core posi­tion. The transducer consists of a primary winding energized by
OSC
AMP
AMP
V
OUT
LVDT
EXCITATION (CARRIER)
11
17
10
16
23
FILTER
A–B A+B
V
B
V
A
AD598
Figure 5. AD598 Functional Block Diagram
an external sine wave reference source, two secondary windings connected in series, and the moveable core to couple flux be­tween the primary and secondary windings.
The AD598 energizes the LVDT primary, senses the LVDT secondary output voltages and produces a dc output voltage proportional to core position. The AD598 consists of a sine wave oscillator and power amplifier to drive the primary, a de­coder which determines the ratio of the difference between the LVDT secondary voltages divided by their sum, a filter and an output amplifier.
The oscillator comprises a multivibrator which produces a triwave output. The triwave drives a sine shaper, which pro­duces a low distortion sine wave whose frequency is determined by a single capacitor. Output frequency can range from 20 Hz to 20 kHz and amplitude from 2 V rms to 24 V rms. Total har­monic distortion is typically –50 dB.
The output from the LVDT secondaries consists of a pair of sine waves whose amplitude difference, (V
A–VB
), is proportional to core position. Previous LVDT conditioners synchronously detect this amplitude difference and convert its absolute value to
–20 0 20 60 100 140–60
–200
–240
–160
–120
–80
–40
0
40
TEMPERATURE – °C
GAIN AND OFFSET PSRR – ppm/Volt
OFFSET PSRR 12–15V
OFFSET PSRR 15–18V
GAIN PSRR 12–15V
GAIN PSRR 15–18V
Figure 1. Gain and Offset PSRR vs. Temperature
–20 0 20 60 100 140–60
–25
–30
–35
–20
–15
–10
–5
0
5
TEMPERATURE – °C
GAIN AND OFFSET CMRR – ppm/Volt
OFFSET CMRR ± 3V
GAIN CMRR ± 3V
Figure 3. Gain and Offset CMRR vs. Temperature
–20 0 20 60 100 140–60
–40
–60
–80
–20
0
20
40
80
120
TEMPERATURE – °C
TYPICAL GAIN DRIFT – ppm/°C
Figure 2. Typical Gain Drift vs. Temperature
–20 0 20 60 100 140–60
–10
–20
0
10
20
TEMPERATURE – °C
TYPICAL OFFSET DRIFT – ppm/°C
Figure 4. Typical Offset Drift vs. Temperature
REV. A–4–
AD598
REV. A
–5–
a voltage proportional to position. This technique uses the pri­mary excitation voltage as a phase reference to determine the polarity of the output voltage. There are a number of problems associated with this technique such as (1) producing a constant amplitude, constant frequency excitation signal, (2) compensating for LVDT primary to secondary phase shifts, and (3) compen­sating for these shifts as a function of temperature and frequency.
The AD598 eliminates all of these problems. The AD598 does not require a constant amplitude because it works on the ratio of the difference and sum of the LVDT output signals. A constant frequency signal is not necessary because the inputs are rectified and only the sine wave carrier magnitude is processed. There is no sensitivity to phase shift between the primary excitation and the LVDT outputs because synchronous detection is not em­ployed. The ratiometric principle upon which the AD598 oper­ates requires that the sum of the LVDT secondary voltages remains constant with LVDT stroke length. Although LVDT manufacturers generally do not specify the relationship between V
A+VB
and stroke length, it is recognized that some LVDTs do not meet this requirement. In these cases a nonlinearity will result. However, the majority of available LVDTs do in fact meet these requirements.
The AD598 utilizes a special decoder circuit. Referring to the block diagram and Figure 6 below, an implicit analog comput­ing loop is employed. After rectification, the A and B signals are multiplied by complementary duty cycle signals, d and (I–d) respectively. The difference of these processed signals is inte­grated and sampled by a comparator. It is the output of this comparator that defines the original duty cycle, d, which is fed back to the multipliers.
As shown in Figure 6, the input to the integrator is [(A+B)d]B. Since the integrator input is forced to 0, the duty cycle d = B/(A+B).
The output comparator which produces d = B/(A+B) also con­trols an output amplifier driven by a reference current. Duty cycle signals d and (1–d) perform separate modulations on the reference current as shown in Figure 6, which are summed. The summed current, which is the output current, is I
REF
× (1–2d).
Since d = B/(A+B), by substitution the output current equals I
REF
× (A–B)/(A+B). This output current is then filtered and
converted to a voltage since it is forced to flow through the scal­ing resistor R2 such that:
V
OUT
= I
REF
×( A– B)/(A+ B)× R2
CONNECTING THE AD598
The AD598 can easily be connected for dual or single supply operation as shown in Figures 7 and 12. The following general design procedures demonstrate how external component values are selected and can be used for any LVDT which meets AD598 input/output criteria.
Parameters which are set with external passive components in­clude: excitation frequency and amplitude, AD598 system bandwidth, and the scale factor (V/inch). Additionally, there are optional features, offset null adjustment, filtering, and signal in­tegration which can be used by adding external components.
COMP
COMP
FILT
FILT
COMP
RTO OFFSET
FILT
INTEG
V TO I
BANDGAP
REFERENCE
INPUT
INPUT
±1
±1
A
d
B
0<d<1
BINARY SIGNAL d - DUTY CYCLE
(A+B) d–B
B
A+B
1–d
I
REF
d
I
REF
A–B A+B
VOLTS
OUTPUT
V
OUT
= R
SCALE
x I
REF
x
A–B A+B
INTEG
V TO I
1–d
d
V TO I
Figure 6. Block Diagram of Decoder
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