Ametek DFS II, DFS II-R, DFS II-R-ND, DFE I User manual

Download

Part No. NC003194

June 2011

DF II Series

Digital Force Gauges

for DFS II, DFS II-R, DFS II-R-ND and DFE II Models

User Manual

DF II Series User Manual 1

WARRANTY

This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK® will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED AND AMETEK® HEREBY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. AMETEK® SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, ANY ANTICIPATED OR LOST PROFITS.

This warranty is voidable if the purchaser fails to follow any and all instructions, warnings or cautions in the instrument’s Instruction Manual.

If a manufacturing defect is found, AMETEK® will replace or repair the instrument or replace any defective part thereof without charge; however, AMETEK®’s obligation hereunder does not include the cost of transportation, which must be borne by the customer. AMETEK® assumes no responsibility for damage in transit, and any claims for such damage should be presented to the carrier by the purchaser.

TRADEMARKS

AMETEK® is a registered trademarks of AMETEK®, Inc. Chatillon® is a registered trademark of AMETEK®, Inc. Other trademarks are the property of their respective owners.

SUPPORT

AMETEK® Measurement & Calibration Technologies 8600 Somerset Drive Largo, FL 33773 United States of America

Tel: +1 800 527 9999 (toll free within continental U.S.A.) Tel: +1 727 538 6000 Fax: +1 727 539 6882

Email: chatillon.-lar@ametek.com

Internet: www.chatillon.com

2 DF II Series User Manual

ICONS

WARNING

The raised hand icon warns of a situation or condition that may lead to personal injury or death. Do not proceed until the warning is read and thoroughly understood. Warning messages are shown in bold type.

DANGEROUS VOLTAGE

The lightning icon warns of the presence of an uninsulated dangerous voltage within

theproductenclosurethatmightbeofsufcientmagnitudetocauseseriousshocks ordeath.Neveropentheenclosuresunlessyouareanauthorizedandqualied

Chatillon® service personnel. Never open any enclosure when power is connected to the system or its components.

CAUTION

The exclamation point icon indicates a situation or condition that may lead to equipment malfunction or damage. Do not proceed until the caution message is read and thoroughly understood. Caution messages are shown in bold type.

NOTE

The note icon indicates additional or supplementary information about the action, activity or concept. Notes are shown in bold type.

CAUTION

HIGH FORCES ARE OFTEN INVOLVED WITH THE MATERIAL TESTING PROCESSES.

THE PRODUCT IS NORMALLY USED UNDER BATTERY POWER. HOWEVER, MAINS POWER MAY BE USED.

IF THE EQUIPMENT IS USED IN A MANOR NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED.

TO MAINTAIN ALL ASPECTS OF THE SPECIFICATION, ONLY AMETEK® APPROVED ACCESSORIES, CONNECTIONS AND COMPONENTS SHOULD BE USED.

STRICTLY ADHERE TO ALL SPECIFIED SAFETY PROCEDURES

READ THIS MANUAL BEFORE USING THIS PRODUCT.

General Safety

General safety precautions must be followed when using this Chatillon® product. Failure to observe precautions and warnings may result in damage to the equipment, or injury to personnel.

It is understood that safety rules within companies vary.Ifaconictexistsbetweenthematerialcontained in all Chatillon® User’s Guides and the rules of a company using a Chatillon® product, the more stringent rules should take precedence.

Safety Considerations

The DF II Series is completely enclosed and provides no potentially hazardous outputs. Safety considerations are related to the power connections and physical mountings.

Electronic and mechanical components housed within the DF II Series covers are to be serviced by authorized Chatillon® representatives only.

Whendesigningcustomxturesensurethe loadratingofthecustomxturesexceed

the load rating of the load cell in the force

gauge being used. i.e. If the load cell is rated for

100LBFthecustomxturesshouldhaveaload

rating greater than 100 LBF.

DF II Series User Manual 3

TABLE OF CONTENTS

Getting started .............................................. 6

Test and stand adapters ............................... 8

Powering gauge on/off .................................. 9

Charging your gauge .................................... 9

Keypad operation ........................................ 10

Display layout .............................................. 11

Display options ............................................ 11

Changing display options ............................ 12

Display up or down option ........................... 12

Display backlight option ............................... 12

Display hide option ...................................... 13

Auto dimming............................................... 13

Display peaks .............................................. 13

Languages ................................................... 13

Changing mode ........................................... 14

Zero and taring mode .................................. 14

Changing units............................................. 15

Units lock ..................................................... 15

Load bar graph ............................................ 16

Sensor overload protection.......................... 16

Sensor overload display .............................. 16

Password protection .................................... 16

Operating your gauge .................................. 17

Handheld operation ..................................... 17

Test stand operation .................................... 17

Afxingadapters&xtures .......................... 17

Saving results .............................................. 18

Clear saved data ......................................... 18

Viewing results ............................................ 19

Viewing active result .................................... 19

Veiwing pass-fail results .............................. 20

Graphing of results ...................................... 21

Transmit results ........................................... 22

Transmit displayed result ............................. 22

Transmit format ........................................... 23

Clear result from memory ............................ 25

Using pass-fail limits .................................... 26

Activating pass-fail limits ............................. 28

Select pass-fail method ............................... 28

Selecting increments ................................... 29

Selecting high range limit ............................ 29

Selecting low range limit .............................. 30

Select nominal value method ...................... 30

Select nominal value ................................... 31

Select bandwidth ......................................... 31

Using load limits .......................................... 32

Load limit buzzer ......................................... 32

Activating transmit limits .............................. 33

Selecting increments ................................... 34

Selecting high limit setpoint ......................... 34

4 DF II Series User Manual

Selecting low limit setpoint .......................... 35

Viewing load limit result ............................... 35

Using auto shutdown ................................... 36

Selecting time period ................................... 36

Activating auto shutdown............................. 36

About gauge communications ..................... 37

Setup - Communications ............................. 37

Selecting limits............................................. 38

Selecting baud rate...................................... 38

Pinouts......................................................... 39

Using hyperterminal commands .................. 40

Changing gauge polarity.............................. 41

Setup - Polarity ............................................ 41

Connecting a printer .................................... 42

Communication cables ................................ 42

Connecting a serial printer........................... 43

Connecting a mitutoyo printer...................... 43

Using remote sensors.................................. 44

SLC loadcell sensors ................................... 44

STS torque sensors ..................................... 44

Specifying the correct sensor ...................... 45

Understanding full scale capacity ................ 45

Accuracy error effects .................................. 45

Powering your gauge................................... 46

Connecting a sensor.................................... 46

Power up with STS sensor .......................... 46

Improper sensor connection ........................ 46

About SLC sensors...................................... 47

Inserting the SLC sensor ............................. 47

Handling the SLC sensor............................. 48

Mounting SLC sensor to tester .................... 49

Using software ............................................. 50

Using load averaging ................................... 51

Load average force-based........................... 51

Load average time-based ............................ 51

Load average setup ..................................... 52

Load average - select type .......................... 52

Selecting increments ................................... 52

Selecting preload limit ................................. 53

Selecting time limit....................................... 53

Preforming a force-based load average test 54 Preforming a time-based load average test 55

Test annuciators .......................................... 55

Using break detection .................................. 56

Sharp break ................................................. 57

Percentage break ........................................ 57

Break detection setup .................................. 58

Break detect - select type ............................ 58

Selecting increments ................................... 58

Selecting break point ................................... 59

TABLE OF CONTENTS

Selecting % drop value ................................ 60

Performing a sharp break test ..................... 61

Performing a percentage break test ............ 62

Viewing your break test result ..................... 63

Transmitting your break test result .............. 63

Saving your break test result ....................... 65

Applying statistics to your break test result . 66

View % difference ........................................ 67

Usinglters .................................................. 68

Displaylter ................................................. 68

Peaklter..................................................... 68

Filter setup ................................................... 68

Displayltersetup ....................................... 69

Peakltersetup ........................................... 69

Using contact closure .................................. 70

Contact closure operation............................ 71

Contact closure mode.................................. 71

Contact closure pass-fail ............................. 71

Contact closure setup .................................. 72

Contact closure - on/off ............................... 73

Contact closure - open type......................... 73

Contact closure - close type ........................ 73

Specications .............................................. 74

Features and functions ................................ 74

Dimensions .................................................. 75

DF II Series User Manual 5

1.0 GETTING STARTED

CAUTION: The load cell sensor used in your DF II Series gauge is temperature sensitive. The gauge should be turned On and allowed to acclimate to ambient temperature before normal use and before being calibrated.

A 7 minute “warm-up” period is recommended.

The Chatillon® DF II Series digital force gauges are battery powered precision instruments used to measure axial tensile or compressive forces.

The following models represent the DF II Series force gauges:

n DFE II Series (With Outputs) n DFS II Series (Integral Loadcell) n DFS II-R Series (Dedicated Remote Loadcell) n DFS II-R-ND Series (Interchangeable Sensor)

- SLC Series (Loadcell Sensor)

- STS Series (Torque Sensor)

NOTE: The functions and features described in this user’s guide may not be available on all DF II models.

6 DF II Series User Manual

Please read this operating manual thoroughly before attempting to operate your gauge.

The tables below identify the standard accessories that were supplied with your DF II Series digital force gauge.

DF II Series Standard Accessories by Model

DFE II Series

Carrying Case SPK-DF-118 Flat Adapter1 SPK-FMG-011A SPK-FMG-011B Hook1 SPK-FMG-012A SPK-FMG-012B SPK-FMG-012C Chisel Point1 SPK-FMG-008A SPK-FMG-008B Point1 SPK-FMG-009A SPK-FMG-009B Notch Adapter1 SPK-FMG-010A SPK-FMG-010B Extension Rod1 SPK-FMG-013A SPK-FMG-013B Charger SPK-DF2-UNIV RS232 Cable SPK-DF-RS232 Calibration Certiﬁcate

NOTE:

Accessories are capacity dependent. Accessories used with capacities below 110 lbf (500N) will generally

have a #10-32 thread. Accessories for higher capacities generally have a 5/16-18 thread.

Accessories are capacity dependent. Accessories used with low torque capacity (3-50 in-lb) will receive 1/4 and

3/8 Hex Drive. Larger capacities receive 3/8 and 1/2 Drives.

DFS II Series DFS II-R Series

Carrying Case SPK-DF-118 Flat Adapter1 SPK-FMG-011A SPK-FMG-011B Hook1 SPK-FMG-012A SPK-FMG-012B SPK-FMG-012C Charger SPK-DF2-UNIV RS232 Cable SPK-DF-RS232 Calibration Certiﬁcate

DFS II-R-ND Series

Carrying Case SPK-DF-118 Charger SPK-DF2-UNIV RS232 Cable SPK-DF-RS232 Calibration Certiﬁcate

SLC Series

Carrying Case SPK-DF-118 Flat Adapter1 SPK-FMG-011A SPK-FMG-011B Hook1 SPK-FMG-012A SPK-FMG-012B SPK-FMG-012C Male Adapter NC000296 Calibration Certiﬁcate

STS Series

Carrying Case SPK-DF-118 Hex Blade SPK-DTG-040 Hex Drive 1/4 SPK-DTG-037 Hex Drive 3/8 SPK-DTG-038 Hex Drive 1/2 SPK-DTG-039 Calibration Certiﬁcate

DF II Series User Manual 7

TEST STAND ADAPTERS

The following tables show the proper adapters required when mounting your DF II Series force gauge to a Chatillon® force tester.

Low Capacity 110 lbf (500N) and below

DF II Series

MT150 SPK-MT-0001 MT500 SPK-MT-0001 LTCM-100 Direct Connect TT Tester NC002582

High Capacity Above 110 lbf (500N)

DF II Series

MT150 SPK-MT-0004 MT500 SPK-MT-0004 LTCM-100 Direct Connect TT Tester NC002582

Shown: DFS II digital force gauge mounted on the LTCM-100 motorized tester.

8 DF II Series User Manual

POWERING GAUGE ON/OFF

The DF II Series gauge has a dedicated power key. Depress the key to turn the gauge On or Off.

When the gauge is turned on, the Chatillon® Splash Screen is displayed for approximately 5 seconds. This display shows the gauge model

andcapacity,rmwarerevisionlevel,revision

date and website address for downloads.

Model DFE-100 Rev. No. 1.00 Rev Date dd/mm/yyyy

Chatillon®

www.Chatillon®.com

Shown: The power On/Off button is located on the front of all DF II Series force gauges.

NOTE: New NiMh batteries need to be charged 3-5 times before they will hold a full charge. This doesn’t mean charged

3-5 times in a row, but rather, charged 3-5

cycles under normal use.

CHARGING YOUR GAUGE

The DF II Series contains a Nickle Metal Hydride (NiMh) Battery Pack that can provide up to 20 hours of continuous use on a single charge.

Dimming Bluetooth®Hours of use

A Battery icon appears on the main operating display and operates like a bar graph. When the gauge has a full charge, the Battery icon appears full and is green. As battery power diminishes, the Battery icon will “open” and as power drains, it will turn yellow to indicate a lower level of charge.

ON OFF 20 hours

OFF OFF 16 hours

ON ON 16 hours

OFF ON 12 hours

You may view battery life remaining, by depressing the “i” key. The gauge will display the estimated battery life based on current usage in hours.

The DF II Series gauge will alert you when the battery requires charging. The gauge will display “Recharge Required” and the battery icon will show as “opened” and red.

It is best to completely drain your battery before reharging. To recharge, plug the stereo jack connector into the top housing. Plug the charger/adapter into your source power. Charge for 15-20 hrs to achieve maximum performance. A thermistor is used to prevent excessive heat from damaging the battery pack.

The DF II Series has a universal 120/230V power supply.

Battery

Est Battery Life 23 hrs

4.65 Volts

www.Chatillon®.com

Info

Recharge Required

Est Battery Life 2 hrs

4.65 Volts

www.Chatillon®.com

Info

DF II Series User Manual 9

KEYPAD OPERATION

The DF II Series gauge has nine (9) keys and a navigation pod.

Function Keys

There are three (3) function keys located immediately below the gauge display. These keys are mapped to the display prompt above it. Key functions change based on the gauge’s current status or operating mode. If no prompt appears above the key, the key is inactive.

Navigation Pod

The navigation pod is primarily used during setup. This circular pod contains four (4) directional arrows that correspond to certain gauge functions. The UP and RIGHT arrows are used to increment numbers or to navigate in an upward direction or to the right. The DOWN and LEFT arrows are used to decrement numbers or to navigate in a downward direction or to the left.

UNITS Key

A dedicated UNITS key is used to change the units of measure.

Units

Home

Zero

Enter

ZERO Key

A dedicated ZERO key is used to zero a measured result or to tare the weight of attachments and

xturespriortomeasuringaload.

HOME Key

A dedicated HOME key is used to return you to the main operating display.

ENTER Key

A dedicated ENTER key is used to enable a selection or to accept a result.

Power Key

A dedicated POWER key is used to turn gauge power ON or OFF.

INFO Key

The INFO key provides you with “information” about your DF II Series force gauge. It is also used to review SAVED information that is stored in the gauge memory.

Depress the “i” key to access the following information:

n Gauge Capacity x Resolution n Firmware Revision and Revision Date n Overload History n Battery Life n Saved Results and Graph of Results

10 DF II Series User Manual

DISPLAY LAYOUT

The DF II Series digital force gauge features a TFT-LCD full-color display with backlight.

Status Line Upper Message Line Main Display Line 1 Main Display Line 2 Main Display Line 3 Lower Message Line

Battery Status

F1 F2 F3

Auto Shutdown ON

21.12

Measured Result

C-PK LBF

Mode Display More

Mode

Units

Display Grid Layout

DISPLAY OPTIONS

The DF II Series gauge features the following display options designed to enhance operation and performance.

Display Up or Down

Display Backlight

Hide Result

Display Up Down

This function operates in normal operating mode only. It allows you to display information rightside up or upside down using the navigation pod.

Display Backlight

This function operates in either normal operating mode or setup mode. It allows you to adjust the display backlight lighter or darker depending on your lighting conditions.

Hide Result

This function operates in normal operating mode only. It allows you to “hide” your results during a test. The “hide” function is useful for blind study applications. Selecting the right or left arrow on the navigation pod toggles the displayed result on/ off.

Typical Operating Display

C-PK

21.12

LBF

Mode Display More

Display Up or Down

Display Backlight

Hide Result

Display Options Menu

NOTE: The brighter the setting on the backlight, the shorter battery life.

To access and change display options, select the HOME key to place the gauge in normal operation. Select the F2 DISPLAY key.

DF II Series User Manual 11

CHANGING DISPLAY OPTIONS

From HOME display, select F2 DISPLAY key. This places the gauge in DISPLAY SETUP MODE.

DISPLAY UP OR DOWN OPTION

The Display Up or Down option allows you to change the orientation of the display.

From HOME display, select F2 DISPLAY key. The status line will read “Display Up Down”. If the status line displays “ON”, the “Display Up Down” option is enabled.

To change the orientation, depress the F1 key (On or OFF).

If the “Display Up Down” option is ON, displayed information is presented upside down. The function keys map to the function tags.

If the “Display Up Down” option is OFF, the feature is disabled. The gauge displays information rightside up.

Display Up Down OFF

C-PK

21.12

LBF

On Display

Display Up/Down option is OFF.

NOTE: The Display Up or Down option only functions when the gauge is in the normal operating mode. It does not operate in the setup modes.

DISPLAY BACKLIGHT OPTION

The Display Backlight option allows you to change the backlight level of the display. This may be useful in low or high light ambient environments and to save battery life.

The DISPLAY BACKLIGHT is the second option in the display setup mode.

From the DISPLAY UP DOWN screen, depress the F3 DISPLAY key until “Display Backlight” appears on the status line.

Depress the F1 HIGH key or F2 LOW key to change the backlight level of brightness.

Selecting HIGH brightens the backlight setting.

Selecting LOW darkens the backlight setting.

LBF C-PK

Display Up/Down option is ON.

Display Up Down OFF

21.12

C-PK LBF

On Display

Display Contrast

C-PK

21.12

LBF

High Low Display

Off Display

Display Up Down ON

12 DF II Series User Manual

DISPLAY HIDE OPTION

The Display HIDE option allows you to hide your measured result during testing. This feature is useful when performing blind studies.

From the DISPLAY BACKLIGHT screen, depress the F3 DISPLAY key until “Hide Result” appears on the status line.

Depress the F1 (NO or Yes) key to enable the Hide Result option.

Selecting YES allows you to use the navigation pod to hide your measured result.

Use the LEFT arrow to “Hide” your force value.

Use the RIGHT arrow to “Unhide” your force value.

Selecting NO disables the Hide Result option.

Display Contrast

C-PK

21.12

High Low Display

Hide Result No

21.12

Yes Display

LBF

C-PK LBF

AUTO DIMMING

The Auto dimming function is preset from the factory to maximize battery life. The DF II Series of gauges is set such that the LCD Backlight will automatically dim if there is no use of the unit within 30 seconds. The user can disable this setting and also manually brighten the display. To change the setting:

-Press F3 (More) four times. Scroll down to Auto Dimming and press Enter.

- Press the F1 (Off) key to disable.

- To enable, follow the same instructions as above with the F1 (On) key used to enable the function.

WARNING: Disabling Auto Dimming will result in a reduction in battery life.

DISPLAY PEAKS

The Display Peaks function is preset from the factory to show the peak values. The user can disable this setting.

To change the setting:

-Press F3 (More) four times. Scroll down to Display Peaks and press Enter.

- Press the F1 (Off) key to disable.

- To enable, follow the same instructions as above with the F1 (On) key used to enable the function.

LANGUAGES

The DF II Series of gauges contains the programming to allow for the unit to display in English, French, German, Spanish, Portuguese, and Chinese. To change the language displayed on the unit:

-PresstheF3(More)keyvetimes.

- The Select Language function is the only function on this screen. Press Enter.

- Use the Navigation Pod Up/Down arrows to change the language selection. Once the desired language is displayed on the unit, press Enter to select that language.

can then use the Up/Down arrows to select a readable language.

Hide Result Yes

HIDE

No Display

CAUTION: If the language has been changed on the unit inadvertently, the user should press the Home key, the F3

keyvetimes,andthenEnter.Theuser

C-PK LBF

DF II Series User Manual 13

CHANGING MODE

Change Mode

C-PK

21.12

Mode Display More

Normal Mode (Norm)

Tension Peak (T-PK)

Compression Peak (C-PK)

Load Averaging (Lav)

Tension Break (%Tbk)

Compression Break (%Cbk)

NOTE: The DF II Series force gauge allows you to save results to memory for the purposes of calculating statistics. Therefore, you cannot change mode if you have results saved in memory. You must clear results from the instrument’s memory before you are allowed to

change the mode.

LBF

You may change the DF II Series gauge operating mode by selecting the F1 (Mode) key. From the HOME display, select F1 (Mode) for the following operating modes:

Normal Mode

When the gauge is in normal mode (NORM), the display will indicate the tensile or compressive load that is applied to the loadcell.

Peak Tension Mode

When the gauge is in Peak Tension mode (T-PK), the gauge will display the maximum tensile load that was measured by the loadcell sensor.

Peak Compression Mode

When the gauge is in Peak Compression mode (C-PK), the gauge will display the maximum compressive load that was measured by the loadcell sensor.

NOTE: Load averaging, Tension break and Compression break are explained later in the manual.

0.00

Mode Display More

Units

Home

14 DF II Series User Manual

C-PK LBF

Zero

Enter

ZERO AND TARING GAUGE

The DF II Series gauge has a dedicated ZERO key for zeroing the measured result or for taring out the

weightofaccessories,gripsorxturesattachedto

your gauge. Your gauge is capable of taring up to

10%ofitsspeciedcapacity.

To zero a result or tare, depress the ZERO key.

To zero or CLEAR stored values in memory, please see Stored Values section.

Change Units

CHANGING UNITS

The DF II Series gauge has a dedicated UNITS key for changing units of measure.

C-PK

21.12

Mode Display More

LBF

Units

Home

ozf (ounces force)

gf (grams force)

lbf (pounds force)

kgf (kilograms force)

N (newtons)

Units Locked

21.12

Mode Display More

Zero

Enter

C-PK

LBF

DF II Series gauges with a capacity of 110 lbf (500N) and below can display results in the follow-

ing units: ozf, gf, lbf, kgf and N.

DF II Series with capacities greater than 110 lbf (500N) can display results in lbf, kgf and N.

DFS II-R-ND gauges with the STS Series torque sensor can display torque in the following units: N-cm, cm-kg, oz-in, lb-in, N-m.

The ozf and gf units are available on DF II Series

}

gauges with capacities of 100 lbf and below. These units are not available on 200 lbf or higher capacities.

UNITS LOCK

You may “lock” the units of measured on your DF II Series gauges. This disables the UNITS key.

To enable the UNITS LOCK feature, from HOME, select the F3 (More) key to get to the SETUP function. From Home, depress the F3 key four times.

Select Units Lock. Select ENTER. Use the F1 key to turn the feature ON/OFF.

A “Lock Icon” appears at the top of the screen when the Units Lock feature is ON. A message prompt also alerts the operator.

DF II Series User Manual 15

LOAD BAR GRAPH

The DF II Series gauge features a dynamic bar graph that shows the force or torque being applied to the gauge. The purpose of the bar graph is to provide a visual indicator to the user when they are approaching the sensor’s capacity. The bar graph has a “T” for tension and a “C” for compression to indicate direction of force. The bar

graphllsfromthecenterlineandchangesfrom

green to yellow to red indicating proximity to the sensor’s capacity. If the DFS II-R-ND uses the STS torque sensor, the bar graph will change to show “CW” for clockwise and “CCW” for counter-clockwise.

SENSOR OVERLOAD PROTECTION

The DF II Series gauge features mechanical overload protection up to 150% of the sensor’s capacity. Mechanical overload protection is provided in the tension and compression direction for sensors with a capacity of 110 lbf (500N) and below.

C-PK

25.6

LBF

Mode Display More

Typical Compressive Load Display

T-PK

- 5.6

LBF

Mode Display More

Typical Tension Load Display

SENSOR OVERLOAD DISPLAY

When the DF II Series gauge senses that the force applied is approximately 116% of the sensor capacity,thebargraphwillllandthelower message line will display “OVERLOAD”.

PASSWORD PROTECTION

The DF II Series offers Password Protection for the unit set-up. The Password feature may be accessed by:

-Pressing F3 (More) four times, scrolling down to select Password Enable, then pressing Enter. The Status will show if the function is On or Off.

-If Off, Press the F1 key (On) to enable the Password protection. Once enabled, the user will need to know the password to change the Mode, Peak Values, etc. on the unit.

- If the user attempts to change a protected parameter, the unit will prompt for a password to be entered. The password is entered using the Navigation Pod (Up/Down Arrows to increment or decrement value and Left/Right arrows to select the digit). The Factory Default value is “0000”.

- Once the digits are entered, The Enter key is pressed to allow for changes to the unit.

-The user also is prompted to use the Home key to exit if the Password is not known.

- To change the Password, from the Password screen, hold the Zero key for 5 seconds and a message will show to enter the new password.

16 DF II Series User Manual

-11.6

CCW

in-lb

Mode Display More

Typical Torque Display

Overload

C-PK LBF

Mode Display More

Overload Display

NOTE: Green load bar graph to 75% of capacity. Yellow load bar graph from 75% to 90% of capacity. Red load bar graph greater than 90% of capacity.

CAUTION: If OVERLOAD is displayed, you may have damaged the sensor.

CAUTION: The bargraph provides you with visual indication on the amount of force or torque being applied to the load cell sensor or torque sensor. Use caution when applying loads

andtorque.Ifthebargraphisnearlylledandis

red, stop applying load or torque to prevent damage to your sensor.

OPERATING YOUR GAUGE

The DF II Series gauge may be used as a handheld instrument or mounted to a Chatillon® tester for compression and tensile testing.

TEST STAND OPERATION

When using the DF II Series gauge with a Chatillon® tester, make sure that the gauge is secured to the tester with the proper adapter if required. Adapters may be required to ensure that the gauge shaft is located axially to the sample under test. If

CAUTION: The DF II Series gauge is designed for axial loading only. Never

the gauge is not secured properly, you may get faulty reading or cause damage to the loadcell.

apply a side load to the load shaft.

HANDHELD OPERATION

When using the DF II Series gauge for handheld testing, make sure to apply the load axially to the load shaft.

Keep the gauge perpendicular to the item being measured to ensure axial loading. Use the optional handle assembly (SPK-DF-HANDLE) for high capacity loads.

DFS II gauge mounted to LTCM100 tester

Low Capacity 110 lbf (500N) and below

DF II Series

MT150 SPK-MT-0001 MT500 SPK-MT-0001 LTCM-100 Direct Connect TT Tester NC002582

High Capacity Above 110 lbf (500N)

DF II Series

MT150 SPK-MT-0004 MT500 SPK-MT-0004 LTCM-100 Direct Connect TT Tester NC002582

AFFIXING ADAPTERS & FIXTURES

Adaptersandtestxturesshouldbematedtothe

load shaft on the instrument. Do not use tools to

secureyouradaptersorxtures.Fingertorque tightnessissufcient.

CAUTION: Do not use hand tools to

secureadaptersorxturestoyour

gauge. Over tightening will damage the sensor.

Securexturesandadapterswith “nger-tight”torque.

DF II Series User Manual 17

SAVING RESULTS

The DF II Series can save 20 or 100 results (depnding on model) in the gauge memory. You may use our TCD WEDGE software (p/n

NC003164-D)tosaveinniteresultsandperform

automation, data acquistion and detailed measurement analysis.

To save a result, apply load to the loadcell shaft. Your gauge will display the load reading.

CLEAR SAVED DATA

C-PK

LBF

0.0

Mode Display More

To save, select the F3 (More) key. This will take you to the View display. Select F2 (Save).

If you do not want to save a result, select the Zero key. This will zero the gauge and clear the result.

To change MODE, you must clear all Saved Data from the gauge’s memory. This is to ensure that the gauge will correctly calculate statistics, since results from different modes will cause erroneous statistics.

In DF II Series gauges the following message prompts the user to clear saved data:

“MODE [locked] CLR SAVED DATA”

MODE CLR SAVED DATA

C-PK

LBF

0.0

Mode Display More

23.5

Mode Display More

change the mode.

18 DF II Series User Manual

C-PK LBF

C-PK

23.5

Xmit-W Save More

LBF

VIEWING RESULTS

The DF II Series displays results in the following formats:

n Active Measured Result n Saved Measured Result(s) n Pass - Fail Result n Load Limt Result n Load Average Result n Break Detect Result (DFS II Series only)

VIEWING ACTIVE RESULT

The DF II Series gauge will display the result in Normal, Tension Peak (T-PK) or Compression Peak (C-PK) modes.

The DF II Series gauge will display the measured result, mode, units of measure, active options and battery life.

Displaying Normal Mode Result

When the DF II Series gauge is in Normal mode, the gauge will indicate the measured result, units, active options, Tpk, Cpk and battery life. Select the F1 (Mode) key to set the gauge in Normal mode.

When in Normal mode, the gauge will display the load that is currently being applied to the load sensor. A compressive load is indicated as a “positive” result. A tensile load is indicated as a “negative” (-) result. The load bar graph will also indicate the load and direction of load that is applied to the sensor relative to the sensor’s capacity. The loadcell bar graph is intended to assist you in preventing

overloads.Ifthebargraphisnearlylledandis

red, you should stop applying a load to the sensor. See Load Bar Graph.

Displaying Peak Mode Result

If you want your DF II Series gauge to display the peak result, you should change the gauge to either Tension Peak (T-PK) or Compression Peak (C-PK) depending on the direction you are testing. Peak results will also show in the standard mode screen.

C-PK

25.6

Mode Display More

- 5.6

Mode Display More

LBF

T-PK

LBF

Norm

25.6

Mode Display More

NOTE: If you perform a test in NORMAL mode and you want to view what the peak measurement was they are displayed above and below the current active reading. You may also select the Mode key and the gauge will display the peak result even if the test was performed in NORMAL mode.

LBF

DF II Series User Manual 19

Viewing Saved Result

The DFE II will save up to 20 and the DFS II will

1 of 10 Saved

save up to 100 measured results in its internal memory provided you elect to “SAVE” a result.

To view a “Saved Result”, from the Home display, select F3 (More) to access the View display. Select the “INFO” key (i).

- 5.6

Xmit-O Save More

T-PK LBF

Saved results are displayed with their reference number (1 of 100, 2 of 100, etc.). The measured value, units and mode are displayed. Use the navigation pod UP and DOWN arrow to view the remaining saved results from memory.

A graphical representation of the results can also be viewed by selecting F3 (More) key while viewing a result. To exit the graph and return to viewing results, select F3 (More)

VIEWING PASS-FAIL RESULTS

Pass-Fail results are viewed from the View display. To access the View display from the Home display, select the F3 (More) key.

Saved results are displayed with their reference number (1 of 100, 2 of 100, etc.) and indication of green

“Pass”orred“Fail”basedonyourspecications.Themeasuredvalue,unitsandmodearedisplayed

with a green “Pass” or red “Fail” tag. Use the navigation pod UP and DOWN arrow to view the remaining saved results from memory.

When “PASS-FAIL” is enabled (ON), the gauge will display a green “PASS” or red “FAIL” two ways:

1. If the gauge MODE is either T-PK or C-PK;

2. If measured results are SAVED into memory.

High 20.0

C-PK

12.34

LBF

Mode Display More

PASS

12.34

Low 10.0

Nom Back

C-PK LBF

20 DF II Series User Manual

Viewing Pass-Fail for Peak Results

If “PASS-FAIL” is enabled (ON), the gauge will indicate a green “PASS” or red “FAIL” result when a peak result is displayed. The gauge will also dis-

VIEW results by using the navigation pod UP and DOWN key to scroll through the results saved in memory. If “PASS-FAIL” is enabled, each result will be tagged with a green “PASS” or red “FAIL”.

play either the High and Low Limits or the Nominal Value and Bandwidth %. The gauge will NOT display a “PASS” or “FAIL” for normal mode results.

You may XMIT or CLEAR the displayed result by selecting either the XMIT (F1) key or the CLEAR (F2) key. Select the MORE (F3) key to calculate

Viewing Pass-Fail Results from Memory

statistics.

If “PASS-FAIL” is enabled (ON), the results saved in memory are tagged with either a green “PASS” or a red “FAIL” based on the “PASS-FAIL” setup.

High 20.0

PASS

12.34

Low 10.0

C-PK LBF

Nom Back

To view “PASS-FAIL” results, start from the HOME display. Select F3 (MORE) and then the INFO key. If it is desired to clear all of the values, instead of using the F2 (Clear) function, select the Zero key. A message will appear on the screen advising to Press Enter to Clear All.

2 of 10 Saved

PASS

High 20.0

12.34

Low 10.0

C-PK LBF

Xmit-W Clear More

NOTE: You can apply Pass/Fail tolerances to your results in memory after they have been saved. It is not necessary to apply a tolerance prior to saving a result.

NOTE: You must enable the Pass/Fail feature before you can view a Pass/Fail result.

GRAPHING OF RESULTS

The DFS II is capable of displaying a graphical representation of the saved results. To view the graph, enter into the viewing of saved results (press F3 to see the number of saved results, then press i to see a particular result) then from the saved result screen, press F3 (More) to view the graph of all saved results.

DF II Series User Manual 21

TRANSMIT RESULTS

The DF II Series can transmit data using its RS232, Mitutoyo, USB, Bluetooth® (DFS II only) or Analog output. The gauge will transmit data to whatever device is connected to the gauge through the selected output port.

Data transmit is used to send information to another device, e.g. personal computer or to print information to a serial or Mitutoyo printer.

To transmit information, the gauge must be in the View display.

You have two options when transmitting:

TRANSMIT DISPLAYED RESULT

You can transmit results from the View display. From Home, select F3 (More). This will access the View display.

Select F1 (Xmit) to specify what you want to transmit. You may transmit either the displayed result or all results saved in instrument memory.

Select F1 (Xmit-W or Xmit-O) to transmit the currently displayed result. If “Xmit-W” is displayed, the gauge has been setup to transmit WITH UNITS. If “Xmit-O” is displayed, the gauge has been setup to transmit the result WITHOUT UNITS. You specify the output type in the Communication Setup procedure.

n Transmit Displayed Result n Transmit ALL Results from Memory

1 of 10 Saved

T-PK

- 5.6

Xmit Save More

LBF

Select F1 (Xmit) to transmit all currently saved results from the instrument memory. The gauge will transmit all results With or Without Units as

denedbytheF1key.IftheF1keysays“Xmit-W”,

all results will be transmited WITH UNITS. If the F1 key says “Xmit-O”, all results will be transmitted WITHOUT UNITS.

1 of 10 Saved

T-PK

- 5.6

Xmit-W Xmit More

1 of 10 Saved

- 5.6

Xmit-W Xmit More

LBF

T-PK LBF

22 DF II Series User Manual

TRANSMIT FORMAT

The DF II Series gauge will transmit and print results in the following formats:

Transmit WITH UNITS (Xmit-W)

Mode Result Value Units Norm 1 3.8 lb Norm 2 3.8 lb Norm 3 3.7 lb Norm 4 4.3 lb Norm 5 4.1 lb Norm 6 3.8 lb Norm 7 4.0 lb Norm 8 3.5 lb Norm 9 3.9 lb Norm 10 4.5 lb Mean 4.0 S-DEV 0.3 COV 7.13 Variance 0.1 % Diff 1 v 2 0.00 2 v 3 -2.68 3 v 4 14.83 4 v 5 -4.20 5 v 6 -7.21 6 v 7 4.05 7 v 8 -12.66 8 v 9 12.64 9 v 10 13.86

Transmit WITHOUT UNITS (Xmit-O)

Mode Result Value Norm 1 3.8 Norm 2 3.8 Norm 3 3.7 Norm 4 4.3 Norm 5 4.1 Norm 6 3.8 Norm 7 4.0 Norm 8 3.5 Norm 9 3.9 Norm 10 4.5 Mean 4.0 S-DEV 0.3 COV 7.13 Variance 0.1 % Diff 1 v 2 0.00 2 v 3 -2.68 3 v 4 14.83 4 v 5 -4.20 5 v 6 -7.21 6 v 7 4.05 7 v 8 -12.66 8 v 9 12.64 9 v 10 13.86

DF II Series User Manual 23

Transmit WITH UNITS (Xmit-W)

1 of 10 Saved

- 5.6

Xmit-O Save More

Transmit Using RS232

The DF II Series gauge will communicate to a serial device using its RS232 output. Connect to the device using the RS232 cable (p/n SPK-DFRS232).

DF II Series Gauge

T-PK LBF

( p/n SPK-DF-RS232)

Gauge will transmit result WITHOUT units.

The gauge can transmit information with or without units.

If the F1 label indicates “Xmit-O”, the gauge will

Transmit Using USB

The DF II Series gauge will communicate to a serial device using its USB output. Connect to the device using the USB cable (p/n SPK-FMG-USB).

transmit data withOut units.

You can select how you want data to be transmitted at the COMMUNICATION SETUP MENU.

Transmit WITHOUT UNITS (Xmit-O)

1 of 10 Saved

T-PK

- 5.6

LBF

Xmit-W Save More

Transmit Using Bluetooth

The DF II Series gauge will communicate to a serial device using its Bluetooth® output. Connect to the device using the Bluetooth® wireless communication as would be done with any other Bluetooth device.

Gauge will transmit result WITH units.

Transmit Using Mitutoyo

If the F1 label indicates “Xmit-W”, the gauge will transmit data With units.

The DF II Series gauge will communicate to a

MitutoyodevicewhenconguredwiththeMitutoyo

output. Connect to the device using the Mitutoyo cable (p/n NC000654).

Analog Output

The DF II Series gauge supplies a +2Vdc (+0.015Vdc) analog output. The output is a linear signal with a 200Hz frequency. The analog output may be used to drive annunciators, recorders or other external devices.

RS232

DF II Series Gauge

( p/n SPK-FMG-USB)

USB Port

DF II Series Gauge

( p/n NC000654)

Mitutoyo Connector

- 10 Pin Male

NOTE: The DFE II model does not have Bluetooth® capability. It cannot transmit a result wire- lessly. Bluetooth® range is 4 to 10 feet.

24 DF II Series User Manual

CLEAR RESULT FROM MEMORY

The DFS II can store up to 100 and the DFE II can store up to 20 results in instrument memory. These results may be used for later viewing or for calculating statistics.

You may clear a result using the View display.

To access the View display from the Home display, press the F3 (More) key once. This will access the View display.

To access the CLEAR option, select the INFO key (i key). This will change the F2 (Save) key to F2 (Clear). Select F2 (Clear) to clear the displayed result. Use the UP and DOWN key to access the remaining stored results for clearing. A message will show on the DF display stating to Clear the selected result, press Enter. You may Clear all results from the same menu by selecting Zero instead of the F2 (Clear) feature. The DF will display a message saying to Clear all results, press Enter.

1 of 10 Saved

T-PK

- 5.6

Xmit-O Save More

LBF

1 of 10 Saved

T-PK

- 5.6

Xmit-O Clear More

LBF

DF II Series User Manual 25

USING PASS-FAIL LIMITS

The DF II Series force gauge allows you to setup PASS-FAIL LIMITS based on either a Range of values or on a Nominal Value.

Pass-Fail Limit - Range

You may setup your DF II Series gauge to display a green PASS or red FAIL message based on whether or not the measured results falls within an upper and lower setpoint range. The gauge will display green PASS or red FAIL depending on how the measured result compares to the setpoint range.

Example: The DF II Series will display green PASS if the measured result is 11.2 lbf and the upper setpoint was 12.0 lbf and the lower setpoint was 10.0 lbf.

Conversely, if the measured result was 9.8 lbf, the gauge would display red FAIL.

High Setpoint

Result = Pass

Low Setpoint

If the measured result is equal to or within the Range Limits, the result = PASS.

1 of 10 Saved

PASS

High 12.0

11.2

Low 10.0

C-PK LBF

Xmit-W Clear More

Result = Fail

Low Setpoint

If the measured result is outside the Range Limits, the result = FAIL.

2 of 10 Saved

FAIL

High 12.0

Low 10.0

9.8

C-PK LBF

Xmit-W Clear More

26 DF II Series User Manual

USING PASS-FAIL LIMITS

The DFS II Series allows you to setup PASS-FAIL LIMITS based on either a Range of values or on a Nominal Value.

Example: The DFS II Series will display green PASS if the measured result is 9.8 lbf and the Nominal Value was 10.0 lbf and the Bandwidth is

10%.

Pass-Fail Limit - Nominal Value

You may setup your DFS II Series gauge to display a green PASS or red FAIL message based on

Conversely, if the measured result was 8.9 lbf, the gauge would display red FAIL.

whether or not the measured results falls within an upper and lower setpoint range calculated using a Nominal Value and % Bandwidth. The gauge will display green PASS or red FAIL depending on how the measured result compares to the setpoint range.

High Setpoint High Setpoint

Nominal Value Nominal Value

Result = FailResult = Pass

Low Setpoint

If the measured result is equal to or within the range calculated by the nominal value and user-

specied bandwidth %, the result = PASS.

3 of 10 Saved

PASS

High 11.0

Low 9.0

9.8

C-PK LBF

Xmit-W Clear More

Low Setpoint

If the measured result is outside the range c

alculated by the nominal value and user-specied bandwidth %, the result = FAIL.

4 of 10 Saved

FAIL

High 11.0

Low 9.0

8.9

C-PK LBF

Xmit-W Clear More

DF II Series User Manual 27

ACTIVATING PASS-FAIL LIMITS

You have the option of enabling or disabling PassFail Limits. The factory default is Pass-Fail Limits

SELECT PASS - FAIL METHOD

There are two Pass-Fail Methods available to choose from:

OFF.

n Range

To enable Pass-Fail Limits, from the Home display, select F3 (More) twice. This will take you to the Main Setup Menu display.

Setup - Pass/Fail Limits

Enter to select

Auto Shutdown

Pass - Fail

Load Limits Communications

Back Service

Use the navigation UP or DOWN key to position the cursor arrow next to the PASS - FAIL option. Select enter.

The Pass-Fail activation display allows you to “turn ON” or “turn OFF” the Pass-Fail feature. Select F1 to turn ON or OFF. Select enter.

n Nominal Value

Use the navigation pod UP and DOWN key to position the cursor arrow next to the method you want to base your Pass-Fail result on. Select ENTER.

SELECT RANGE METHOD

Use the navigation pod UP and DOWN key to position the cursor arrow next to the RANGE method. Select ENTER.

Setup - Pass/Fail Limits

Enter to select

Pass - Fail ON

RANGE NOMINAL VALUE

Off Back

Setup - Pass/Fail Limits

Pass-Fail ON

RANGE

Enter to select

NOMINAL VALUE

Off Back

Setup

Enter to select

Pass - Fail OFF

On Back

28 DF II Series User Manual

Setup - Pass/Fail Limits

Enter to select

Pass - Fail ON

RANGE

NOMINAL VALUE

Off Back

SELECTING INCREMENTS

Increments are associated with the numeric values displayed by the gauge during setup. You select the increment you want to use to adjust your setup values. Increments are provided in values

SELECTING HIGH RANGE LIMIT

Use the F1 key to select the HIGH RANGE PassFail Limit. The cursor arrow will automatically be placed next to the HIGH Limit tag indicating that you are about to adjust this value.

corresponding to the gauge capacity and units of measure. Increment values available are:

n 0.001 n 0.01 n 0.1 n 1.0 n 10.0 n 100.0

Setup - Pass/Fail Range

Enter to select

Increment 1.0

High 100.0 LBF

Low 80.0 LBF

Low Back

Selecting an increment of 10.0 will adjust the setup numeric value by “tens”. Selecting the increment

0.1 will adjust the setup numeric value by “tenths”.

You select increments using the RIGHT and LEFT arrow keys on the navigation pod. Selecting the RIGHT arrow increases the increment value. Selecting the LEFT arrow decreases the increment value.

Setup - Pass/Fail Range

Enter to select

Increment 1.0

High 100.0 LBF Low 80.0 LBF

Use the UP and DOWN navigation key to increase or decrease the High Pass-Fail Limit VALUE. The value will increase by the increment selected upon each key press.

Do NOT select ENTER until you have adjusted both the High and Low Pass-Fail Limits to your desired setpoints.

Low Back

DF II Series User Manual 29

SELECTING LOW RANGE LIMIT

Use the F1 key to select the LOW RANGE PassFail Limit. The cursor arrow will automatically be placed next to the LOW Limit tag indicating that you are about to adjust this value.

SELECT NOMINAL VALUE METHOD

Use the navigation pod UP and DOWN key to position the cursor arrow next to the NOMINAL VALUE method. Select ENTER.

Setup - Pass/Fail Range

Enter to select

Increment 1.0

High 100.0 LBF

Low 80.0 LBF

High Back

Use the UP and DOWN navigation key to increase or decrease the Low Pass-Fail Limit VALUE. The value will increase by the increment selected upon each key press.

TheNominalValuemethodusesaspeciedsetpoint value and bandwidth to calculate the High and Low setpoints. The DF gauge will automatically calculate and display the High and Low Limits. You only need to specify the Nominal Value and the %

Select enter when you have adjusted both the High

Bandwidth.

and Low Pass-Fail Limits to your desired setpoints.

Setup - Pass/Fail Limits

Enter to select

Pass - Fail ON RANGE

NOMINAL VALUE

Off Back

30 DF II Series User Manual

SELECTING INCREMENTS

Increments are associated with the numeric values displayed by the gauge during setup. You select the increment you want to use to adjust your setup

SELECT NOMINAL VALUE

Use the F1 key to specify the Nominal Value or the Bandwidth. When Pass-Fail is ON, the gauge will start at the Nominal Value position.

values. Increments are provided in values corresponding to the gauge capacity and units of measure. Increment values available are:

Use the UP and DOWN navigation key to increase or decrease the Nominal Value. The value will increase by the increment selected upon each key

n 0.001 n 0.01 n 0.1

press. Note that the gauge will automatically calculate the High and Low Limits based on the Nominal Value entered and the Bandwidth value.

n 1.0 n 10.0 n 100.0

Selecting an increment of 10.0 will adjust the setup numeric value by “tens”. Selecting the increment

0.1 will adjust the setup numeric value by “tenths”.

You select increments using the RIGHT and LEFT arrow keys on the navigation pod. Selecting the RIGHT arrow increases the increment value. Selecting the LEFT arrow decreases the increment value.

Setup - Pass/Fail Nom

Enter to select

Increment 1.0

High 100.0 LBF Low 80.0 LBF

Low Back

SELECT BANDWIDTH

Use the F1 key to specify the Bandwidth. the Bandwidth is expressed as a percentage of the Nominal Value. The maximum allowable bandwidth is 50%.

Use the UP and DOWN navigation key to increase or decrease the Bandwidth. The value will increase by the increment selected upon each key press. Note that the gauge will automatically calculate the High and Low Limits based on the Bandwidth entered and the Nominal value.

Setup - Pass/Fail Nom

Increment 1.0

High 67.5 LBF

>Nom 45.0 LBF

Band 50.0 % Low 22.5 LBF

Band Back

Selectenterwhenyouaresatisedwithyour calculated limits based on your Nominal Value and Bandwidth.

Setup - Pass/Fail Nom

Increment 1.0

High 67.5 LBF Nom 45.0 LBF

>Band 50.0 %

Low 22.5 LBF

Nom Back

DF II Series User Manual 31

USING LOAD LIMITS

The DF II Series force gauge allows you to setup and apply LOAD LIMITS. You may setup HIGH and LOW load limits. Load Limits are useful for protecting your gauge or testing system from damage or to simply alert you that the gauge or system has exceeded a setpoint value.

LOAD LIMIT BUZZER

You may setup your DF II Series gauge to provide an audible alarm whenever a Load Limit has been reached. When the buzzer is enabled, an icon will show in the main display.

L-LO

BUZZ

High 20.0

9.34

Low 10.0

C-PK LBF

Xmit-W Clear More

Low Setpoint

If the measured result falls below the LOW setpoint, the gauge will display “L-LO” until the result is greater than the LOW setpoint value.

If the measured result exceeds the HIGH setpoint, the gauge will display “L-HI” until the result is less than the HIGH setpoint value.

L-HI

BUZZ

High 20.0

21.24

Low 10.0

C-PK LBF

Xmit-W Clear More

High Setpoint

32 DF II Series User Manual

ACTIVATING TRANSMIT LIMITS

You have the option of enabling or disabling Transmit Limits. The factory default is Transmit Limits OFF.

When Transmit Limits are ON, the DF II Series gauge will transmit a continuous data string to the attached TCD Series tester through the RS232 port.

To enable Transmit Limits, from the Home display, select F3 (More) twice. This will take you to the Main Setup Menu display.

Setup - RS-232

Enter to select

Auto Shutdown Pass - Fail Load Limits

Communications

Back Service

Use the navigation UP or DOWN key to position the cursor arrow next to the COMMUNICATIONS option. Select enter.

The XMIT LIMITS option is used to activate the Transmit Limits feature. Use the RIGHT arrow to activate the Transmit Limits (ON). Use the LEFT arrow to deactive the Transmit Limits (OFF).

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON

Xmit Limits OFF

Baud 9600

Mit Back

When a High Limit is reached, the DF II Series gauge will send a continuous string of “$$$$$” to the tester. The tester will read this string and stop the crosshead from traveling.

When a Low Limit is reached, the DF II Series gauge will send a continuous string of “‘‘‘‘‘‘‘‘” to the tester. The tester will read this string and stop the crosshead from traveling.

Activating Buzzer

You have the option of enabling or disabling the Load Limits Buzzer. If ON, the Buzzer provides you with a visual indicator and an audible indicator when the load measurement exceeds a High or Low Load Limit.

The buzzer icon is displayed when this feature is turned ON.

L-HI

BUZZ

High 20.0

21.24

Low 10.0

C-PK LBF

Xmit-W Clear More

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON

Xmit Limits ON

Baud 9600

Mit Back

Select the F2 (B-ON) to turn the Buzzer feature ON. Or select F2 (B-OFF) to turn the Buzzer feature OFF.

Setup - Load Limits

Enter to select

Increment 1.0

Buzzer ON

High 100.0 LBF Low 50.0 LBF

Off Back

DF II Series User Manual 33

SELECTING INCREMENTS

Increments are associated with the numeric values displayed by the gauge during setup. You select the increment you want to use to adjust your setup values. Increments are provided in values corresponding to the gauge capacity and units of

SELECTING HIGH LIMIT SETPOINT

The HIGH Limit Setpoint is the load value representing the highest COMPRESSION load value that you want your gauge to measure prior to it giving a Load Limit indication. The HIGH Load Limit is a positive number or zero.

measure. Increment values available are:

n 0.001 n 0.01 n 0.1 n 1.0 n 10.0 n 100.0

Selecting an increment of 10.0 will adjust the setup numeric value by “tens”. Selecting the increment

0.1 will adjust the setup numeric value by “tenths”.

You select increments using the RIGHT and LEFT arrow keys on the navigation pod. Selecting the RIGHT arrow increases the increment value. Selecting the LEFT arrow decreases the increment value.

Use the F1 key to select the HIGH Load Limit. The cursor arrow will automatically be placed next to the HIGH Load Limit tag indicating that you are about to adjust this value.

High Limit

(Compression)

0 lbf 100 lbf

Setup - Load Limits

Enter to select

Increment 1.0

Buzzer ON High 100.0 LBF Low - 50.0 LBF

High B-Off Back

Setup - Load Limits

Enter to select

Increment 1.0

Buzzer ON High 100.0 LBF Low - 50.0 LBF

High B-Off Back

34 DF II Series User Manual

Setup - Load Limits

Enter to select

Increment 1.0

Buzzer ON

High 100.0 LBF

Low - 50.0 LBF

Low B-Off Back

Use the UP and DOWN navigation key to increase or decrease the High Load Limit VALUE. The value will increase by the increment selected upon each key press.

Do NOT select enter until you have adjusted both the High and Low Limits to your desired setpoints.

SELECTING LOW LIMIT SETPOINT

The LOW Limit Setpoint is the load value representing the lowest TENSION load value that you want your gauge to measure prior to it giving a Load Limit indication. The LOW Load Limit is a negative number or zero.

VIEWING LOAD LIMIT RESULT

The DF II Series gauge will display “L-T” if a Low Load (Tension) Limit has been reached, or “L-C” if a High Load (Compression) Limit has been reached. The Limit tag displays until the measured

resultfallsaboveorbelowtheuser-speciedlimit.

Low Limit

(Tension)

-50 lbf

0 lbf

Load Limit indications are displayed in any mode.

Use the F1 key to select the LOW Load Limit. The cursor arrow will automatically be placed next to the LOW Load Limit tag indicating that you are about to adjust this value.

Setup - Load Limits

Enter to select

Increment 1.0

Buzzer ON High 100.0 LBF

Low - 50.0 LBF

Low B-Off Back

Use the UP and DOWN navigation key to increase or decrease the Low Load Limit VALUE. The value will increase by the increment selected upon each key press.

Select enter after both the High and Low Limits have been adjusted.

L-LO

- 5.6

T-PK LBF

Xmit-O Save More

DF II Series User Manual 35

USING AUTO SHUTDOWN

TheDFIISeriesforcegaugeallowsyoutocongure your gauge to automatically shut down if there has been no keypad activity or no communication

activityforaspeciedperiodoftime.Thepurpose

ACTIVATING AUTO SHUTDOWN

Automatic Shutdown may be activated from the Main Setup display. From the Home display, select the F3 (More) key twice to access the Main Setup display.

of automatic shutdown is to help preserve the instrument battery. The factory default for Auto Shutdown is OFF (disabled).

If your tests involve long test periods where keypad entries are infrequent, you should take care to specify a long shutdown period to avoid losing testing results. Or, consider NOT using the automatic shutdown feature.

TheDFIISeriesgaugecanbespeciedtoautomatically shutdown when there has been no keypad activity or communication activity from 10 minutes up to 480 minutes (8 hours).

Use the UP and DOWN navigation keys to position the cursor arrow next to the Auto Shutdown tag. Select enter.

Select the F1 key to turn Auto Shutdown ON or OFF.

Setup - Auto Shutdown

Enter to select

Auto Shutdown

Pass - Fail Load Limits Communications

Back Service

SELECTING TIME PERIOD

Automatic Shutdown time is expressed in MINUTES.

Use the UP and DOWN key to select the desired time period, e.g. the amount of time in minutes that determine that the gauge will automatically shutdown when there has been no keypad activity.

Each depress of the UP or DOWN key increments the time by 10 minutes.

Auto Shutdown Icon. Indicates that the automatic shutdown feature is activated.

36 DF II Series User Manual

Setup - Auto Shutdown

On Back

Setup - Auto Shutdown

MIN

Off Back

ABOUT GAUGE COMMUNICATIONS

The DF II Series force gauges allow you to communicate to external devices using either RS232, Mitutoyo, USB, Bluetooth® (DFS II only) or analog

SETUP - COMMUNICATIONS

Communications may be setup from the Main Setup display. From the Home display, select the F3 (More) key twice to access the Main Setup display.

outputs.

Communication may be via the 12-pin output using the following Chatillon® cables:

n RS232 (Cable p/n SPK-DF-RS232) n Mitutoyo (Cable p/n NC000654)

The +2Vdc analog output is always available via pins 11 and 12.

Communications via the USB output is through the USB port.

n USB (Cable p/n SPK-FMG-USB)

Communications through Bluetooth® is via a wireless communication to a Bluetooth® ready device.

Use the UP and DOWN navigation keys to position the cursor arrow next to the Communications tag. Select enter. You may then set the Xmit Units, Xmit Limits, Baud, Bluetooth® PIN.

Use the F2 (More) function to move to the next screen and select the communication method. The default factory setting is RS232. Use the UP and DOWN navigation keys or the F1 (Change) to change selections to USB Port or Bluetooth® Port. If Bluetooth® is selected, the DF II Series will actively look to pair with a Bluetooth® device. Leaving it selected will lower the battery life.

Setup - Communications

Enter to select

Auto Shutdown Pass - Fail Load Limits

Communications

Back Service

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600

C +ve Mit Back

Use the F2 (More) function to move to the screen to select a protocol for the DF II Series.

The DF II Series has a standard AMETEK® protocol and an Alternate protocol loaded for use of the ASCII commands. Use the UP and DOWN navigation keys or the F1 (Change) to change selection.

DF II Series User Manual 37

SELECTING LIMITS (RS232, USB AND BLUETOOTH®)

The DF II Series allows you to transmit an ASCII

SELECTING BAUD RATE (RS232)

The DF II Series allows you to select the required baud rate when in RS232 mode.

signal when a Load Limit has been met. This signal is used to stop crosshead movement on a TCD Series tester.

Position the arrow next to the BAUD tag. Use the UP and DOWN arrow to specify any of the following baud rates:

A HIGH LIMIT sends the following ASCII string:

$$$$$$$$$$

n 4800 n 9600

A LOW LIMIT sends the following ASCII string:

’’’’’’’’’’’’’’’

n 19200 n 28800 n 38400

To enable XMIT LIMITS, position the arrow next to the XMIT LIMITS tag. Select the RIGHT arrow on the navigation key to enable this feature (ON). Select the LEFT arrow on the navigation key to disable this feature (OFF). Select ENTER.

n 57600 n 115200

Select ENTER to enable.

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON

Xmit Limits ON

Baud 9600

C +ve Mit Back

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON

Xmit Limits OFF

Baud 9600

C +ve Mit Back

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON Xmit Limits OFF

Baud 9600

C +ve Mit Back

38 DF II Series User Manual

PINOUTS

The DF II Series is supplied with a 12-pin female connector to provide RS232, Mitutoyo and analog outputs.

Thepinoutoftheconnectorisshownabove.Pinassignmentsaredenedinthetablebelow.

PIN SYMBOL I/O PURPOSE DESCRIPTION

1 TXD O RS-232 Transmitted Data 2 RXD I RS-232 Received Data 3 GND O Ground Digital Ground 4 O Clock Mitutoyo Clock 5 O Ready Mitutoyo Ready 6 I Request Mitutoyo Request 7 O Data Mitutoyo Data 8 I Detect Sense Contact Closure 9 O Setpoint Setpoint Output Signal 10 - Ground Digital Ground 11 - Analog GND Analog Ground 12 O Analog SIG Analog Output

DF II Series User Manual 39

USING HYPERTERMINAL COMMANDS The DF II Series can accept and execute commands through the RS232, USB or the Bluetooth® communicationsusingHyperterminal.Thecommandsetistailoredtomakeiteasytocongureandoperatetheinstrument under a computer program control. The string commands are sent as strings of ASCII characters. The following string commands are recognized:

Command Response Description

F Toggles between Normal and Data

Collect Modes

P Steps through Peak Modes: Normal, Tension Peak, Compression Peak

R Resets the gauge: zeroes all modes.

S ^N-MODE^^^<CR><LF> or Sends currently selected mode: TP-MODE^^^<CR><LF> or Normal, Tension Peak, Compression CP-MODE^^^<CR><LF> Peak, Data Collect

U Steps through Units

X or ? ±99.999^lb<CR><LF> or ±9999.9^kg<CR><LF> or ±99.999^N<CR><LF> display. ±99.999^oz<CR><LF> or ±9999.9^g^<CR><LF> or If “Transmit Limits” is set to transmit ±99.999^N^<CR><LF> without units ^ is replaced by ^^.

ERROR^^^^^<CR><LF> Response during force overload.

Y Opens RS232 output and sends continuous data stream when in Data Collect mode.

Sends data on display with the position of the decimal place the same as on

Z Normal, Tension Peak or Compression Peak

Zeroes the currently selected mode:

40 DF II Series User Manual

CHANGING GAUGE POLARITY The DF II Series will normally display TENSION measurements as a NEGATIVE number, while displaying COMPRESSION measurements as a POSITIVE number.

However, you may change the gauge so that it displays tensile results as POSITIVE number and compression results as a NEGATIVE.

SETUP - POLARITY

Polarity may be setup from the Main Setup display.

To change the polarity, depress the F1 key. Select

ENTER. From the Home display, select the F3 (More) key twice to access the Main Setup display.

Setup - Communications

Enter to select

Auto Shutdown Pass - Fail Load Limits

Communications

Back Service

Use the UP and DOWN navigation keys to position the cursor arrow next to the Communications tag. Select enter.

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600

C +ve Mit Back

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600

T +ve Mit Back

Setup - RS232 Units

Enter to select

Comms RS232 Xmit Units ON Xmit Limits ON Baud 9600

C +ve Mit Back

The F1 key indicates the current polarify for the gauge results: C +ve means the compression result with display as a POSITIVE number (ve = voltage excitation). This is the gauge default setting

T +ve means the tension result will display as a POSITIVE number.

DF II Series User Manual 41

CONNECTING A PRINTER

The DF II Series force gauge can transmit information to a serial data printer or Mitutoyo printer. Printing is performed from the View display using the TRANSMIT function.

From the Home display, select F3 (More) to access the View Display.

COMMUNICATION CABLES

The DF II Series gauges are supplied standard

with an RS232 serial data cable (p/n SPK-DF-

RS232). You may also use the outputs on these

gauges to communicate with Mitutoyo devices.

A USB cable is also available.

Select F1 (Xmit) to access the Transmit display. From this display, you have the options of transmitting the current displayed result, or transmitting all results saved in the instrument memory. Selecting

Connect to Cable

Mitutoyo Device NC000654

the Xmit keys will send data through the gauge’s

output,intheconguredformat,totheexternal

device.

See Communications for the output setup options.

Serial Device SPK-DF-RS232

SPK-DF-RS232

42 DF II Series User Manual

CONNECTING A SERIAL PRINTER Connect the DF II Series gauge to the serial printer using the gauge output connector and the serial cable provided with the gauge (p/n SPKDF-RS232). The serial data cable has a Hirose connector for the gauge and a D-Type 9-Pin male

CONNECTING A MITUTOYO PRINTER

Connect the DF II Series gauge to a Mitutoyo

printer using the optional Mitutoyo cable (p/n

NC000654). The Mitutoyo cable is a 10-pin con-

nector cable with a Hirose connector for the gauge

and a 10-pin male connector for the printer. connector for the printer.

CongurethegaugeoutputtypetoMITUTOYO. Congurethegaugeoutputs(SeeUsingOutputs)

and match the baud rate in the gauge to the baud

The gauge will transmit data with units to the

Mitutoyo printer. rate for the printer.

Read the manual that came with the Mitutoyo printer

to determine the printer setup requirements.

NC000654

DF II Series User Manual 43

USING REMOTE SENSORS

The DFS II-R-ND Series digital force gauge can be used with two different types of sensors:

n SLC Loadcell Sensors n STS Torque Sensors

SLC LOADCELL SENSORS

The SLC Series loadcell sensors have been designed to work exclusively with the DFS-R-ND and DFS II-R-ND Series force gauges. These sensors are NOT compatible with previous Chatillon® digital gauges that used interchangeable sensors. The SLC Sensor is inserted into the 15-pin connector located on the side of the DFS II-R-ND gauge. The gauge will automatically recognize the sensor type and its associated capacity and resolutions.

The SLC Series sensor is available in capacities from 250gf to 1000 lbf. Multiple sensors can be used to mount to a single DFS II-R-ND gauge. This can provide the user with cost savings and convenience. The disadvantage is the DFS II-RND with remote sensors has an accuracy of better than 0.25% full scale (compared to a dedicated sensor with accuracy of better than 0.1% full scale).

TheexiblecableusedwiththeSLCsensorsare

ideal for applications where access to the sample under test is limited. The cable, when fully extended, reaches approximately 9 feet (3 meters).

STS TORQUE SENSORS

The STS Series torque sensors have been designed

to work exclusively with the DFS-R-ND and

R-ND

compatible with previous Chatillon® digital gauges

that used interchangeable sensors. The STS Sen-

sor is inserted into the 15-pin connector located on

the side of the DFS II-R-ND gauge. The gauge will

automatically recognize the sensor type and its as-

sociated capacity and resolutions.

The STS Series sensor is available in capacities

from 3 in-lbs to 200 in-lbs. Different capacity

sensors may be plugged into the DFS II-R-ND

depending on the application requirements. The

gauge’s automatic recognition eliminates the need

tocongurethecapacitiesandresolution.

The STS Series sensors come with different hex

ttingsforattachingtothetestsample.TheSTS

sensor is turned and the gauge will indicate torque

and torque direction. The cable, when fully

extended, reaches approximately 9 feet (3 meters).

DFS II-

Series force gauges. These sensors are NOT

44 DF II Series User Manual

SPECIFYING THE CORRECT SENSOR

The single, most-common problem when measuring load or torque is caused by the use of a sensor that is not appropriate for the application.

UNDERSTANDING FULL SCALE CAPACITY

The SLC and STS Series sensors have accura-

cies based on “full scale”. The accuracy of these

sensors is based on the full scale capacity of the

sensor.

Thesensorselectedshouldbespeciedsothat

the expected measured results occurs within the 20% to 90% capacity for the sensor. This is particularly important when using “full scale accuracy” devices. Operating at too near either end of the sensor’s capacity can lead to inaccurate measurements, and worse, a damaged sensor.

If the sensor capacity is 100 lbf, and the accuracy

is +0.25% of full scale, there will be more measure-

ment error effect at the lower end of the capacity.

In some instances, if too high a capacity sensor is

used, and the measurement is too near the zero

(under 10%), the measured results may indeed be

inaccurate, e.g. using a 100 lbf loadcell to measure The table below indicates the recommended sen-

a 10 lbf load. sor capacities for different test applications.

ACCURACY ERROR EFFECTS Sensor Selection Guide

Expected Recommended Load Capacity Model

50 - 225 gf 250 gf SLC-250G 500 gf - 1.8 lbf 2 lbf SLC-0002 2 - 9 lbf 10 lbf SLC-0010 10 - 22.5 lbf 25 lbf SLC-0025 10 - 45 lbf 50 lbf SLC-0050 20 - 90 lbf 100 lbf SLC-0100 40 - 180 lbf 200 lbf SLC-0200 100 - 450 lbf 500 lbf SLC-0500 200 - 900 lbf 1000 lbf SLC-1000

Load Min Max % Error

0 0 0.25 100%

2 1.75 2.25 25%

5 4.75 5.25 10%

10 9.75 10.25 5%

25 24.75 25.25 2%

50 49.75 50.25 1%

100 99.75 100.25 0.5%

Example: Assumes a 100 lbf (500N) load sensor with an

accuracy of +0.25% full scale.

Nominal

10 - 45 in-oz 3 in-lb STS-0003 2 - 10.8 in-lb 12 in-lb STS-0012 10 - 45 in-lb 50 in-lb STS-0050 20 - 90 in-lb 100 in-lb STS-0100 40 - 180 in-lb 200 in-lb STS-0200

100 lbf0 lbf

Example: The diagram shows the accuracy limits of a 100

lbf sensor with an accuracy specication of better than

0.25% full scale. The further the measured result from

capacity, the more error is introduced. The effects of

using an improper loadcell capacity on too low a measure-

ment will increase the error in measured result.

DF II Series User Manual 45

POWERING YOUR GAUGE

The DFS II-R-ND requires a sensor for it to perform as a force or torque gauge. The DFS II-R-ND without a sensor attached will indicate that a sen-

sormustbetted.

POWER UP WITH STS SENSOR

When you connect a calibrated STS Sensor to the

DFS II-R-ND, the gauge will display the STS model

number, representing the capacity on the power up

display. The gauge will perform as a torque gauge.

If an SLC or STS sensor is not connected to the gauge, the gauge will display “Int Cal Error”, “Ext Cal

Error”,“CongurationError”,“Defaultsloaded”or“No

Sensor”.

The gauge will then ask for a Calibration Date. Power down the gauge and connect the sensor to allow for a proper instrument start,

Model DFS-R-ND

Rev. No. 1.00 Rev Date 01/01/2005

Chatillon®

www.Chatillon®.com

IMPROPER SENSOR CONNECTION

If you disconnect the sensor from the gauge with

power still ON, the gauge will display “No Sensor”.

If you connect a new sensor to the DFS II-R-ND

with power still ON, the gauge will display the last

sensor that was recognized at power up. It will not

recognize the new sensor, since the sensor’s

characteristicsaretransmitedtothegaugermware

Model SLC-0100

Rev. No. 1.00 Rev Date 01/01/2005

Chatillon®

www.Chatillon®.com

at powerup. If the last sensor that was attached to

the gauge before powering down was an

SLC-0100, and you connect an SLC-0025 with

power still ON, the gauge will perform incorrectly

and act as if the SLC-0100 is connected.

Model STS-0050

Rev. No. 1.00 Rev Date 01/01/2005

Chatillon®

www.Chatillon®.com

No Sensor Norm LBF

CONNECTING A SENSOR

The SLC or STS Sensor must be connected to the DFS II-R-ND gauge with the power OFF. The gauge does not permit “hot swapping” of sensors, connecting new sensor with the power ON. The DFS II-R-ND must go through the power ON routine with the sensor attached so that it can obtain the sensor characteristics. The sensor characteristics, e.g. sensivity, calibration data, etc. is stored on a printed circuit board in the connector for the sensor.

46 DF II Series User Manual

ABOUT SLC SENSORS

The SLC Series sensor may be used for tensile or compression testing. The “S” type sensors have one end dedicated for tension and the other end dedicated for compression. It is important, when using this type of sensor, to ensure that the proper end of the sensor is being used.

INSERTING THE SLC SENSOR

The SLC Sensor mates to the DFS II-R-ND using a 15-pin connector. The connector on the SLC is equipped with a PCB that helps the DFS II-R-ND recognized the sensor characteristics.

Sensor Fitted

With the DFS II-R-ND turned OFF, insert the SLC connector making sure to properly “seat” the individual pins. Once the sensor is connected, secure the sensor by tightening the mounting screws. Do NOT over-tighten. Finger-tight torque

issufcient.

Turn the DFS II-R-ND ON. The gauge will display the sensor capacity and resolutions for all available units of measure.

If no sensor is connected, if an incompatible sensor is applied, of it the sensor is damaged, the DFS IIR-ND gauge will display “No Sensor”.

Model SLC-0100 Rev. No. 1.00 Rev Date dd/mm/yyyy

Chatillon®

www.Chatillon®.com

CAUTION: Never connect or disconnect a remote sensor when power to the gauge in On.

Carefully mate the connector on the SLC or STS sensor to

the connector on the side of the DFS II-R-ND gauge.

No Sensor

CAUTION:Donotover-tightenxturesontoasensor.Finger-tighttorqueissufcient.Over-

tightening can damage the sensor, especially on low capacity sensors.

DF II Series User Manual 47

HANDLING THE SLC SENSOR

The SLC Sensor is a precision instrument. HANDLE WITH CARE and follow these precautions:

PRECAUTIONS

n Do not connect the sensor when the pow-

er to the DFS II-R-ND is ON. Make sure

that power to the DFS II-R-ND is OFF before connecting your sensor.

n Do not disconnect the sensor by pulling

on the cable. Grasp the connector and pull

the sensor from the DFS II-R-ND gauge.

n Do not carry the sensor using the cable.

This may damage the internal wiring of the sensor.

n Make sure to use the proper end of the

“S” type sensors. One end is dedicated to

“tension”. One end is dedicated to “compression”.

NEVER disconnect the sensor by pulling on the cable.

This may damage connections. Disconnect by grasping

the connector and pulling from the connector housing.

n Use the proper capacity for your testing.

Ideally, make sure that the expected measured load falls within the 20% to 80% range of the sensor capacity.

n Never connect an incompatible sensor.

Use only SLC Series or STS Series sensors.

n Store your sensor properly. When not in

use, store your SLC sensor in its original carrying case.

“Dead” Side

For a tensile test, x the tensile adapter at the end opposite the “Dead Side”. Connect the “Dead Side” to the tester.

48 DF II Series User Manual

“Dead” Side

For a compression test, x the compression adapter at the

end opposite the “Dead Side”. Connect the “Dead Side”

to the tester.

MOUNTING SLC SENSOR TO TESTER

The SLC Series loadcell sensor may be used with Chatillon® force testers. A mounting adapter is required to secure the sensor to the following testers:

Tester Adapter Part No.

MT150 SPK-MT-0001 & NC000300

MT500 SPK-MT-0004 & NC000300 LTCM-100 NC000300 TT Tester NC002582 & NC000300

Note: NC000300 CANNOT be used on tests requiring a capacity greater than 225 lbf (1 kN).

SLC Sensors with capacities of 10 lbf (5N) and less, have

a “block-style” design. Higher capacity loadcell sensors

have an “S-type” design.

SLC SENSOR CAPACITIES

SLC Model ozf gf lbf kgf N

SLC-250G 8 x 0.002 250 x 0.05 0.5 x 0.0001 0.25 x 0.0001 2.5 x 0.0005 SLC-0002 32 x 0.005 1000 x 0.1 2 x 0.0002 1 x 0.0001 10 x 0.001 SLC-0010 160 x 0.02 5000 x 0.5 10 x 0.001 5 x 0.0005 50 x 0.005 SLC-0025 400 x 0.05 10,000 x 1 25 x 0.002 10 x 0.001 100 x 0.01 SLC-0050 800 x 0.1 25,000 x 2 50 x 0.005 25 x 0.002 250 x 0.02 SLC-0100 1600 x 0.2 50,000 x 5 100 x 0.01 50 x 0.005 500 x 0.05 SLC-0200 - - 200 x 0.02 100 x 0.01 1000 x 0.1 SLC-0500 - - 500 x 0.05 250 x 0.02 2500 x 0.2 SLC-1000 - - 1000 x 0.1 500 x 0.05 5000 x 0.5

STS SENSOR CAPACITIES

STS Model oz-in N-cm lb-in kg-cm N-m

STS-0003 50 x 0.005 35 x 0.005 3 x 0.0005 3.5 x 0.0005 0.35 x 0.0001

STS-0012 192 x 0.02 125 x 0.02 12 x 0.002 12.5 x 0.002 1.25 x 0.0002 STS-0050 800 x 0.1 500 x 0.05 50 x 0.005 50 x 0.005 5 x 0.0005 STS-0100 - 1000 x 0.1 100 x 0.01 100 x 0.01 10 x 0.001 STS-0200 - 2000 x 0.2 200 x 0.02 200 x 0.02 20 x 0.002

DF II Series User Manual 49

USING SOFTWARE

Your DF II Series gauge can be operated using our TCD WEDGE applications software.

TCD WEDGE software communicates between your DF II Series force gauge and your Windows

based personal computer. Measurement data is sent from your gauge via the RS232 cable, USB cable or Bluetooth®, to a Microsoft® Excel®le. The data can then be edited, saved or used to create graphs or more detailed statistical analysis.

TCD WEDGE software features:

n automatic communication setup n automatic Microsoft

Excel®legeneration

n display language selection: English,

German, French, Spanish, Italian.

n date/time data n electronic of printed report formats

TCD WEDGE software can be used with computer systems having the following:

n Microsoft

Windows® 7 operating system

n Microsoft n Microsoft

Windows® XP®, Vista® or

Internet Explorer® 6.0 are later

Excel® 2003 or later

The following gauge to pc interface cable is supplied with your TCD WEDGE software product:

n NC003164-D

50 DF II Series User Manual

USING LOAD AVERAGING

The DF II Series force gauge allows you to perform two different types of Load Averaging tests:

n Load Average Force-Based n Load Average Time-Based

LOAD AVERAGE FORCE-BASED

This load averaging test allows you to set a preload limit value or load threshold. This gauge mode is represented and displayed as “LAVf”. The preload value represents the “Start” and “End” point for your averaging function. The gauge will

LOAD AVERAGE TIME-BASED

This load averaging test works identical to the Force-Based method except it adds “Time” as a factor. You may set the “Time Value” from 1 second to 999 seconds. This gauge mode is rep-

resented and displayed as “LAVt”. begin to collect and average the measured values once the “Preload Value” has been sensed. The gauge will continue to average until the measured load drops below the preload value. When the test is completed, the gauge will display the “Average Load”. You can also display the peak load for the averaging period by selecting the F1 mode key.

The gauge will begin to collect and average the

measured values once the “Preload Value” has

been sensed. The gauge will continue to average

until the measured load drops below the preload

valueORuntilthespeciedtimehasexpired.

When the test is completed, the gauge will display

the “Average Load”. You can also display the

peak load for the averaging period by selecting the

F1 mode key.

LAVf

- 9.34

LBF

Xmit-W Save More

LAVt

- 8.92

LBF

Xmit-W Save More

Measured Load

Preload Value

Average Results

The gauge will begin to average once the preload value is reached. The gauge will continue to average until the measured load drops below the preload value.

The gauge will begin to average once the preload value

is reached. The gauge will continue to average until the

measured load drops below the preload value or when the

time has expired.

Time Period

Measured Load

Preload Value

Average Results

DF II Series User Manual 51

LOAD AVERAGE SETUP

To setup the Load Average function, from the Home display depress F3 (More) three times. Use the navigation key to position the arrow at the “Load Average” function. Press ENTER.

SELECTING INCREMENTS

Increments are associated with the numeric values

displayed by the gauge during setup. You select

the increment you want to use to adjust your setup

values. Increments are provided in values

corresponding to the gauge capacity and units of

measure. Increment values available are:

Setup - Load Average

Enter to select

Load Average

Break Detect Filters Load Compare

n 0.001

n 0.01

n 0.1

n 1.0

n 10.0

n 100.0

Back

Selecting an increment of 10.0 will adjust the setup

numeric value by “tens”. Selecting the increment

0.1 will adjust the setup numeric value by “tenths”.

LOAD AVERAGE - SELECT TYPE

The DFS II load average default type is Load Average Force-Based. The setup menu will display the current Preload Value (PreL).

To change the Load Average type to Time-based,

You select increments using the RIGHT and LEFT

arrow keys on the navigation pod. Selecting the

RIGHT arrow increases the increment value.

Selecting the LEFT arrow decreases the increment

value.

select the F1 (T-ON) key. The gauge will now display “Time”. A cursor will appear next to the “Preload” value. Use the F1 key to toggle between the two available Load Average Types.

Setup - Preload

Enter to select

Increment 1.0

PreL 5.00LBF

T-ON Back

Setup - Preload

Enter to select

Increment 1.0

PreL 5.00LBF

T-ON Back

Setup - Preload

Enter to select

Increment 1.0

PreL 5.00LBF

Time 60SEC

T-OFF Time Back

52 DF II Series User Manual

Setup - Time

Enter to select

Increment 1.0

PreL 5.00LBF

Time 60SEC

T-OFF Time Back

SELECTING PRELOAD LIMIT

The “Preload Value” is the threshold value or “trigger point”thatdenesthe“Start”and“End”ofthe average function.

SELECTING TIME LIMIT

The “Time Value” functions with the “Preload Value”.

It represents the operand “OR” when selected. The

gauge will “start” to average once the preload value

is acheived. The gauge will continue to average If the Preload Value is 5.00 lbf, the gauge will start to average once the load sensor has detected a

5.00 lbf load. The gauge will continue to average

until the load applied to the sensor drops below the

preloadvalue,OR,untilthetimeperiodspecied

expires. the load that is applied to the load sensor until the applied load drops below 5.00 lbf. Once the load drops below the preload value, the test is ended. The average is calculated and displayed.

ToselectTime,youmustrstactivethetimefunction

by pressing the F1 (T-ON) key. This enables the

time function. When in the time function, you may

disable by depressing the F1 (T-OFF) key.

SelectthePreloadLimitvaluebyrstadjusting

your increments. Use the UP or DOWN navigation key to set the Preload Limit value. Depressing the DOWN key will decrease the displayed value. Depressing the UP key will increase the displayed value. Depress ENTER to select.

Setup - Preload

Enter to select

Increment 1.0

PreL 5.00LBF

T-ON Back

Setup - Preload

Enter to select

Increment 1.0

PreL 5.00LBF

T-ON Back

Setup - Time

Enter to select

Increment 1.0

PreL 5.00LBF

Time 60SEC

T-OFF Time Back

Select the F2 (Time) key. This will reposition the

cursor arrow next to the Time label.

Setup - Time

Enter to select

Increment 10

PreL 5.00LBF

Time 60SEC

T-OFF Time Back

DF II Series User Manual 53

Select the increment value using the LEFT or RIGHT navigation key. Increments for time may be either 1, 10 or 100 and represent seconds. Time is only displayed in seconds. If you are using minutes, you must convert to seconds. The maximum time allowable is 999 seconds (16.56 minutes).

PERFORMING A FORCE-BASED LOAD

AVERAGE TEST

From the Home display, depress the F1 (Mode)

key until the gauge displays “LAVf” for mode. The

“LAVf” label indicates that the gauge is setup to

perform a Load Average test based on a force only

(No time).

Select the desired time interval using the UP and DOWN navigation keys. Use the UP key to increase the time value. Use the DOWN key to decrease the time value. Select ENTER.

Setup - Time

Enter to select

T-OFF Preload Back

Increment 10

PreL 5.00LBF

Time 60SEC

Apply load to the measurement sensor. Load

should be applied in one direction only (tension

or compression). The gauge will begin to display

the changes in applied loads. Once the measured

Select the F1 (T-OFF) key to disable the Time function.

Select F2 (Preload) to reposition the cursor arrow to the “PreL” preload label, allowing you to adjust the preload value.

Select F3 (Back) to return to the Setup menu.

load equals the preload value, the gauge will begin

to average the applied loads. When the applied

loadfallsbelowthepreloadvaluespecied,the

display will “freeze”. The gauge will display the

LAVf result when in the LAVf mode. The user may

also display the peak load (the maximum load

that was applied during the averaging function)

be pressing the F1 key until you display “T-PK” or

“C-PK”. At the completion of a test you may record

the following:

LAVf

LBF

Mode Display More

54 DF II Series User Manual

n Minimum Load (equals Preload Value)

n Peak Load (equals T-PK or C-PK)

n Average Load (equals LAVf)

You may Transmit (F1), Save (F2) or perform Sta-

tistics (F3) by depressing the associated function

key.

LAVf

- 9.34

Xmit-W Save More

LBF

PERFORMING A TIME-BASED LOAD AVERAGE TEST

From the Home display, depress the F1 (Mode) key until the gauge displays “LAVt” for mode. The “LAVt” label indicates that the gauge is setup to perform a Load Average test based on a preload limit and a time period.

LAVt

Mode Display More

Apply load to the measurement sensor. Load should be applied in one direction only (tension or compression). The gauge will begin to display the changes in applied loads. Once the measured load equals the preload value, the gauge will begin to average the applied loads. When the applied

loadfallsbelowthepreloadvaluespecied,or

when the time set has expired, the display will “freeze”. The gauge will display the LAVt result when in the LAVt mode. The user may also display the peak load (the maximum load that was applied during the averaging function) be pressing the F1 key until you display “T-PK” or “C-PK”. At the completion of a test you may record the following:

LBF

TEST ANNUCIATORS

The Load Averaging feature employs three types of

annunciators to:

1. Signal the START of your Test,

2. Signal the END of your Test,

3. Signal the FAILURE of a Test

Signal the START of a Test

A single beep will sound to signal the START of

a test.

The START of a test is determine by the measured

load achieving the Preload Value that you setup

for the test.

Signal the END of a Test

A double beep will sound to signal the END of a

test that is based on both a Preload Value and a

Time Period.

When a Time-based test is being conducted, a

double beep will annunciate when the time period

for the test has been achieved.

Signal a FAILED Test

A rapid, triple beep will sound to alert you that the

measured load dropped below the Preload Value

before the Time Period was completed.

n Minimum Load (equals Preload Value) n Peak Load (equals T-PK or C-PK) n Average Load (equals LAVf)

You may Transmit (F1), Save (F2) or perform Statistics (F3) by depressing the associated function key.

LAVt

- 8.92

Xmit-W Save More

LBF

DF II Series User Manual 55

USING BREAK DETECTION (DFS II ONLY)

Break Detection is used when you want to capture the break load of a sample. This function is useful especially with samples that characteristically yield before they actually break. The Break Detect function provides you with the Peak Load and the Break Load.

The DFS II Series gauge will report the following as part of a Break Detect test:

n Break Load

The DFS II Series force gauge allows you to per-

form two different types of Break tests:

n Sharp Break Test (95% Drop Fixed)

n Percentage Drop (% Break) Test

ASharpBreakisdenedasa95%dropinmea-

sured load from the recorded maximum load. The

95% Drop is a preset and cannot be changed by

the user. When the load drops to a value equal to

95% of the maximum load, the gauge will identify

this point as the Break Load.

n Break Point (Break Threshold) n % Drop (used to calculate the Break Load

from Maximum Load)

The Break Load is calculated as:

APercentageDrop(%Break)isauser-dened

drop in measured load after the maximum load.

You may select the desired % Drop to be used to

calculate the Break Load.

Break Load = (Peak Load)(% Drop)

The%Dropisauser-denedpointthatthegauge

will use to determine the break load. The % Drop value is the percentage of the maximum load that

theDFSmeasuresthatyoudeneastheBreak

Load.

In some cases, the Peak Load is the Break Load. However, with samples that yield before breaking, the Break Load is often not the same as the Peak Load.

Example: If the maximum load was measured to be 100 lbf and the % Drop was setup as 80%, the

gaugewilldenetheBreakLoadas80lbf.

If the maximum load was measured to be 50 N and the % Drop was setup as 50%, the gauge will de-

netheBreakLoadas25N(50Nx0.5=25N).

Noisy samples, such as adhesives or peel tests

shouldbespeciedwithahigh%Dropandwith

the Peak Filter set at 10Hz. Setting the % Drop

too low may cause the gauge to sense a break be-

fore a break actually occurs. Conversely, samples

that are rigid may use a high % Drop value. How-

ever, rigid samples typically break at a value equal

to the Peak Load.

56 DF II Series User Manual

SHARP BREAK

The Sharp Break test looks for a 95% Drop from the maximum load. In this test, you can determine the “Break Detect Point” which is the load that

mustrstbeachievedbeforetheDFSIISeries

gauges begins to look for a 95% Drop in load. The

PERCENTAGE BREAK

The Percentage Break test allows you to specify

the % Drop from the Peak Load. If you set the %

Drop at 80%, the DFS II gauge will determine the

Break Load when the measured load is 80% of the

Peak Load value. “Break Detect Point” is sometimes referred to as the “load threshold” or “trigger load”.

When the DFS II Series gauge is in the “% Break

Mode”, the mode indicator will display as “%CBk” During a Sharp Break Test, the DFS II gauge will look for the Peak Load value and determine a

for “% Compressive Break”. The DFS II mode

indicator will display “%TBk” for “% Tension Break”. “Sharp Break” when the measured load equals 95% of the Peak Load value.

When the DFS II Series gauge is in the “Sharp Break Mode” the mode indicator will display as “SCBk” for “Sharp Compressive Break”. The DFS II mode indicator will display “STBk” for “Sharp Tension Break”.

% Drop 95

95.00

Peak 100.0

Mode Display More

100 lbf - Max Load

95 lbf (95% Drop)

Measured Load

50 lbf Break Detect

Time

SCBK LBF

% Drop 75

- 75.00

Peak -100.0

%TBK LBF

Mode Display More

100 lbf - Max Load

75 lbf (75% Drop)

Measured Load

50 lbf Break Detect

Time

DF II Series User Manual 57

BREAK DETECTION SETUP

To setup the Break Detection function, from the Home display depress F3 (More) three times. Use the navigation key to position the arrow at the “Break Detect” function. Press ENTER.

SELECTING INCREMENTS

Increments are associated with the numeric values

displayed by the gauge during setup. You select

the increment you want to use to adjust your setup

values. Increments are provided in values

corresponding to the gauge capacity and units of

measure. Increment values available are:

Setup - Break Detect

Enter to select

Back

Load Average

Break Detect

Filters Load Compare

n 0.001

n 0.01

n 0.1

n 1.0

n 10.0

n 100.0

Selecting an increment of 10.0 will adjust the setup

numeric value by “tens”. Selecting the increment

0.1 will adjust the setup numeric value by “tenths”.

BREAK DETECT - SELECT TYPE

The DFS II break detect default type is Percentage Break. To change the break detect type to Sharp Break, select the F1 (Sharp) key.

You select increments using the RIGHT and LEFT

arrow keys on the navigation pod. Selecting the

RIGHT arrow increases the increment value.

Selecting the LEFT arrow decreases the increment To change from Sharp Break to Percentage Break,

value. select F1 (% Drop).

Results are expressed with the following mode lables:

n STBk (Sharp Break Tension) n SCBK (Sharp Break Compression) n %TBK (% Break Tension) n %CBK (% Break Compression)

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF %Bk 5%

Sharp Percent Back

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

%Drop 95%

Sharp Percent Back

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

% Drop ´ Back

58 DF II Series User Manual

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

% Drop Back

SELECTING BREAK POINT

The “Break Point” is the break detector value or the “break trigger”. It is the force value that must be acheived before the gauge will look for the maximum load and the peak load.

Break Point - Percentage Break Method

To set the Break Point in a Percentage Break setup,

establish the correct increment value. Position the

arrow cursor next to the label “BkPt”.

If the cursor arrow is next to the “%Bk” label, select It is important to set a correct “Break Point” based on the type of sample and the sample’s break

the F2 (BKpt) key. This will reposition the cursor

arrow next to the “BkPt” label. characteristics.

Use the UP navigation arrow to increase the Break In a peel application, if the break point is set too low, the gauge may sense a break due to the characteristically noisy signal produced by a peel

Point value, and the DOWN navigation arrow to

decrease the value. Select Enter once you have

the desired Break Point value displayed. application. In a peel test, it is quite easy to have a 95% drop from a maximum load that is not representative of the true maximum load or true break load.

If the break point is set too high, the gauge may never see a break.

The best way to establish the break point is through sample testing trials.

Break Point - Sharp Break Method

To set the Break Point in a Sharp Break setup, establish the correct increment value. Use the UP navigation arrow to increase the Break Point value, and the DOWN navigation arrow to decrease the value. Select Enter once you have the desired Break Point value displayed.

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

%Drop 5%

Sharp Percent Back

Setup - Break Percent

Enter to select

Increment 1.0

BkPt 50.00LBF

%Drop 95%

Sharp BkPt Back

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

% Drop Back

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

%Bk 95%

Sharp Percent Back

DF II Series User Manual 59

SELECTING % DROP VALUE

The “% Drop” is the percentage drop value. This represents how much the measured load must drop from a previous maximum load for the DFS II Series gauge to identify the break load.

ASharpBreakhasaxedpercentagedropof

95%. It presents the 95% value from full scale. If the maximum load is 100 lbf and the % Drop is 95% (for a Sharp Break), the break load will be at 95 lbf. At 95 lbf, the DFS II gauge will “end the test”. If the gauge is used with a TCD tester, the gauge will signal the tester at 95 lbf to stop the test.

APercentageBreakisauser-denedpercentage

drop. You may specify the % Drop to be from 1% to 99%.

To change the “% Drop” value, select the F2 (Percent) key. The cursor arrow will now point to the “%Drop” label.

Select the proper increments using the LEFT and RIGHT navigation arrows. The LEFT arrow decreases the increment value. The RIGHT arrow increases the increment value.

Use the UP arrow to increase the “%Drop” value. Use the DOWN arrow to decrease the “%Drop” value. Select Enter when the required % drop value is displayed.

Setup - Break Point

Enter to select

Increment 1.0

BkPt 50.00LBF

%Drop 95%

Sharp Percent Back

Setup - Break Percent

Enter to select

Increment 1.0

BkPt 50.00LBF

%Drop 95%

Sharp BkPt Back

60 DF II Series User Manual

PERFORMING A SHARP BREAK TEST

Once you have setup your Break Detect, from the Home display, depress the F1 (Mode) key until the DFS II displays “Norm”.

Compress to Rupture (Break)

A compress to rupture test will use the mode

“SCBk”.Afxyoursampletothegriporxture

and zero the gauge. Press the Zero key to zero

the load effects caused by the sample weight and

Pull to Break

xture(tareout).

A pull to break test will use the mode “STBk”. Af-

xyoursampletothegriporxtureandzerothe

gauge. Press the Zero key to zero the load effects

causedbythesampleweightandxture(tareout).

Compress (Push) the sample (manually or using

a Chatillon® tester). The load applied to the load

sensor is displayed during the test.

Pull the sample (manually or using a Chatillon® tester). The load applied to the load sensor is displayed during the test.

When the sample breaks (physically breaks) or

when the load caused by the sample being pulled

drops by 95% from a maximum value, the test will

end. When the sample breaks (physically breaks) or when the load caused by the sample being pulled drops by 95% from a maximum value, the test will end.

You may view the Peak Load by pressing the F1

(Mode) key until the mode indicator displays “C-

PK”. The value displayed is the Peak Compres-

sion value for the test. This value is taken from the You may view the Peak Load by pressing the F1

DFS II Series gauge’s Peak Register. (Mode) key until the mode indicator displays “TPK”. The value displayed is the Peak Tensile value for the test. This value is taken from the DFS II Series gauge’s Peak Register.

You may view the Break Load by depressing the

F1 (Mode) key until the mode indicator displays

“SCBk”. The DFS II Series gauge will display the

following results and test parameters: You may view the Break Load by depressing the F1 (Mode) key until the mode indicator displays “STBk”. The DFS II Series gauge will display the following results and test parameters:

n 95% Drop (Sharp Break Default value)

n Break (Break Load) expressed as “SCBk”

n Max (Maximum Load)

n 95% Drop (Sharp Break Default value) n Break (Break Load) expressed as “STBk” n Max (Maximum Load)

% Drop 95

-95.00

Max 100.0

Mode Display More

STBK LBF

% Drop 95

Max 50.0

47.50

SCBK LBF

Mode Display More

DF II Series User Manual 61

PERFORMING A PERCENTAGE BREAK TEST

Once the Percentage Break Setup is complete, from the Home display, depress the F1 (Mode) key until the DFS II displays “Norm”.

Pull to Break

Apulltobreaktestwillusethemode“%TBk”.Afx yoursampletothegriporxtureandzerothegauge.

Press the Zero key to zero the load effects caused

bythesampleweightandxture(tareout).

Compress to Rupture (Break)

A compress to rupture test will use the mode

“%CBk”.Afxyoursampletothegriporxture

and zero the gauge. Press the Zero key to zero

the load effects caused by the sample weight and

xture(tareout).

Compress (Push) the sample (manually or using a

Chatillon® tester). The load applied to the load

sensor is displayed during the test.

Pull the sample (manually or using a Chatillon® tester). The load applied to the load sensor is displayed during the test.

When the sample breaks (physically breaks) or

when the load caused by the sample being pulled

drops by 95% from a maximum value, the test will

end. When the sample breaks (physically breaks) or when the load caused by the sample being pulled

dropsbyyourspecied%Dropfromamaximum

value, the test will end.

You may view the Peak Load by pressing the F1

(Mode) key until the mode indicator displays “C-PK”.

The value displayed is the Peak Compression value

for the test. This value is taken from the DFS II SeYou may view the Peak Load by pressing the F1

ries gauge’s Peak Register. (Mode) key until the mode indicator displays “T-PK”. The value displayed is the Peak Tensile value for the test. This value is taken from the DFS II Series gauge’s Peak Register.

You may view the Break Load by depressing the

F1 (Mode) key until the mode indicator displays

“%CBk”. The DFS II Series gauge will display the

following results and test parameters: You may view the %Break Load by depressing the F1 (Mode) key until the mode indicator displays “%TBk”. The DFS II Series gauge will display the following results and test parameters:

n %Drop(user-dened)

n Break (Break Load) expressed as “%CBk”

n Max (Maximum Load)

n %Drop(user-dened) n Break (Break Load)) expressed as “%TBk” n Max (Maximum Load

% Drop 75

-75.00

Max 100.0

Mode Display More

%TBK LBF

% Drop 50

Max 50.0

25.00

%CBK LBF

Mode Display More

62 DF II Series User Manual

VIEWING YOUR BREAK TEST RESULT

The DFS II Series gauge will display the following information at the completion of a test:

TRANSMITTING YOUR BREAK TEST

RESULT

From the SAVE Mode, select the F1 (Xmit) key

to transmit information through the DFS II Series

RS232, USB communication port or Bluetooth®.

% Drop 50

Max 50.0

25.00

%CBK LBF

Mode Display More

When you select the F1 (Xmit) key you will be pro-

vided with two options:

n Xmit-W (F1)

n XmitAll (F2)

From this display, you may record your reading manually; zero your test and start another, or navigate to the SAVE Mode. The SAVE Mode allows you to “Save” the result to the gauge memory or “Transmit” the value to an external device through the gauge’s RS232, USB, Bluetooth® or Mitutoyo output.

To Zero the result, depress the Zero key. The result is erased from the gauge.

To go to the SAVE Mode, select the F3 (More) key.

% Drop 50

Max 50.0

25.00

%CBK LBF

Mode Display More

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit-W XmitAll More

The F1 “Xmit-W” key will transmit the currently

displayed value for %CBk mode through the DFS II

gauge’s digital output port. The following informa-

tion is transmitted:

Break Load with Units (%TBk,%CBk, STBk, SCBk)

n Maximum Load with Units

n % Drop Value

n Break Point Value

n Peak Register Value (T-PK, C-PK)

n Pass/Fail(ifcongured)

n Pass/FailLimits(ifcongured)

The “Xmit-W” represents that the values will be

transmited “With” units. You may elect to transmit

values without units by changing the Transmit op-

tion in the COMMUNICATIONS setup. Change

the “Xmit Units” from “ON” to “OFF”. When “Off”,

the gauge will transmit information without units.

The F1 key will display “Xmit-O”, the values will be

transmitted without units.

DF II Series User Manual 63

When the F2 “XmitAll” key is selected, the gauge will transmit all information “Saved” in the gauge memory for the %Bk mode. The following information is transmitted:

n Result Number (1- 10) n Break Load with or without Units

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit-W XmitAll More

n Maximum Load with or without Units n Peak Load with or without Units n % Drop Value n Break Point Value n Pass or Fail Result n Pass/Fail High Limit n Pass/Fail Low Limit

Information will be transmitted in a Row format. Each Row will represent the Result Number. Column headers will be transmitted for each result value listed above.

Result Break Load Max Load Peak Load %Drop BkPt P/F P/F High P/F Low

1 25.00 lbf 50.00 lbf 53.48 lbf 50% 15 lbf Pass 30.00 lbf 20.00 lbf

Sample Row Report

% Drop 50

25.00

Max 50.0

%CBK LBF

64 DF II Series User Manual

SAVING YOUR BREAK TEST RESULT

You may save up to 100 results in the DFS II Series gauge memory. If you are saving information, remember that the gauge can only save 100 results. It is also important for good operating practice to save like mode information. Don’t mix different results from different modes.

From the SAVE Mode, select the F2 (Save) key to “save” information to the DFS II Series gauge’s internal memory. Up to 100 results may be stored in memory. If larger numbers of results are required, you should use the Nexygen DF II Series Software.

The gauge will display the Result Number compared to the available results saved, e.g. “1 of 100 Saved”.

If the memory is full (100 results are saved), the gauge will display “Memory Full”. You must “Clear” a result to save another result.

When you “Clear” a result, select the F2 (Clear)

key. The result that is currently displayed will be

cleared after you select the Enter key. You may

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

also clear all results by selecting the Zero key and

all will be cleared after selecting the Enter key.

The DFS II gauge will indicate how many results

remain in memory, e.g. “1 of 9 Saved”, “1 of 8

Saved”, etc.

Memory Full

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Clear More

Enter to Clear Result

% Drop 50

Max 50.0

1 of 9 Saved

25.00

%CBK LBF

Xmit Clear More

1 of 10 Saved

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

DF II Series User Manual 65

APPLYING STATISTICS TO YOUR BREAK TEST RESULT

The DFS II Series gauge will calculate statistics for your Break Test results saved in the gauge memory. The gauge will calculate and display the following:

n Mean n CoefcientofVariation(COV) n % Difference n Standard Deviation

The “Statistics” function is part of the “Save” function within the DFS II Series gauge. To calculate and display statistics from the Home display, select the F3 (More) key. Then select the “i” key. Next select the F3 (More) key for gauge statistics.

View Mean

TherstcalculatedstatisticisMean.TheDFSII

Series gauge will display the average of the number of results saved in memory. In addition to the Mean value, the gauge will also display the Maximum and Minimum values on which the Mean was calculated.

Select the F1 (Xmit) key to transmit the displayed information through the digital output port.

Select F2 (COV) to calculate and display the next

statistic-CoefcientofVariation.

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

1 of 9 Saved

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

View MEAN 9 Results

Max 34.25

Min 23.85

28.46

%CBK LBF

Xmit COV More

Select F3 (More) to go to the next statistical operand- % Difference.

View COV (Coefcient of Variation)

COV is displayed after Mean. The DFS II Series gauge will display the COV value and the Standard Deviation and Mean used to calculate this result.

Select the F1 (Xmit) key to transmit the displayed information through the selected communications port.

Select F2 (%Diff) to calculate and display the next statistic- % Difference.

Select F3 (More) to go to the next statistical operand- Standard Deviation.

66 DF II Series User Manual

View COV 9 Results

S-Dev 0.84

Mean 28.46

1.37

%CBK %

Xmit %Diff More

View % Difference

% Difference is displayed after COV. The DFS II Series gauge will display the % Difference between successive results beginning with Result #1 compared to Result #2. Use the LEFT and RIGHT navigation keys to change Result Numbers.

Select the F1 (Xmit) key to transmit the displayed information through the selected communications port.

View %Diff 9 Results

Result 1 29.87

Result 2 28.46

4.72

%CBK %

Xmit S-Dev More

Select F2 (S-Dev) to calculate and display the next statistic- Standard Deviation.

Select F3 (More) to go to the next statistical operand- Mean.

View Standard Deviation

Standard Deviation is displayed after % Difference. Standard Deviation uses the n-1 method. The DFS II Series gauge will display the Standard Deviation, Variance and Mean of the results saved in memory.

Select the F1 (Xmit) key to transmit the displayed information through the selected communications port.

Select F2 (Mean) to calculate and display the next statistic- Mean.

Select F3 (More) to go to the Save display.

View S-Dev 9 Results

Variance 3.17

Mean 28.46

0.11

%CBK

Xmit Mean More

View S-Dev 9 Results

Variance 3.17

Mean 28.46

0.11

%CBK

Xmit Mean More

1 of 9 Saved

% Drop 50

Max 50.0

25.00

%CBK LBF

Xmit Save More

DF II Series User Manual 67

USING FILTERS

The DF II Series digital force gauge supplies two typesofltering.Filteringmaybeusefulwith applications that are “noisy” or susceptible to

FILTER SETUP

TheDFIISeriesltersaresetupfromtheMain

Setup Menu. From the Home display, press the F3

(More) key three times. vibration effects, e,g., gauges measuring extremely low forces below 250gf. Filtering may be used to “dampen” the effects of these external conditions in order to provide you with a more stable display of information.

DISPLAY FILTER

The Display Filter is also called the Normal Filter. The default display update rate for the DF II Series is 10Hz. The display data rate may be reduced to 4Hz (maximum data averaging before values are displayed). Adjusting the Display Filter affects the instantaneous force measurement results displayed in Normal mode.

C-PK

25.6

LBF

Mode Display More

PEAK FILTER

The Peak Filter affects the peak tension and compression values. The default Peak Filter is set at 1 KHz. At this rate, the gauge updates quickly with minimal averaging for peak load indication. The Peak Filter may be adjusted to 10Hz, 100Hz, 1 KHz, and 7 KHz for the DFE II or 10 KHz for the DFS II.

C-PK

25.6

LBF

Xmit-W Save More

Setup - Auto Shutdown

Enter to select

Auto Shutdown

Pass - Fail Load Limits Communications

Back More

Setup - Load Average

Enter to select

Load Average

Break Detect Filters

Back

68 DF II Series User Manual

Use the UP or DOWN navigation key to position the cursor arrow next to the “Filters” option. Select ENTER.

PEAK FILTER SETUP

From the Display Filter setup, depress F1 (Peak) to

change the Peak Filter setup. Selecting F1 (Peak)

will position the cursor arrow next to the “Peak”

Setup - Load Average

Enter to select

Load Average Break Detect

Filters

label. Use the UP and DOWN arrow to adjust the

peak sample rate to the desired setting. The peak

sample rate default is 10KHz (10kHz) and may be

changed to 1KHz, 100 Hz and 10Hz respectively.

SelectENTERtoapplylterrate.

Back

DISPLAY FILTER SETUP

From the Main Filter Setup display, you may set

theDisplayandPeaklterrate.Thecursorarrow willappearnexttotheDisplaylteroption,“Disp

10 Hz”. This is the default display update rate. To change the Display Filter rate to 4Hz, depress the UP or DOWN navigation key. The display rate will change between 10Hz and 4Hz. Select ENTER when the desired rate is displayed.

Setup - Disp Filter

Disp 8Hz

Peak 5kHz

Enter to select

Peak Back

Setup - Disp Filter

Setup - Display Filter

Disp 8Hz

Peak 5kHz

Enter to select

Peak Back

Setup - Disp Filter

Disp 2Hz

Peak 5kHz

Enter to select

Display Back

Setup - Disp Filter

Disp 2Hz

Peak 200Hz

Enter to select

Display Back

Disp 2Hz

Peak 5kHz

Enter to select

Peak Back

Setup - Disp Filter

Disp 2Hz

Peak 8Hz

Enter to select

Display Back

DF II Series User Manual 69

USING CONTACT CLOSURE (DFS II only)

The DFS II Series digital force gauge can be used to identify two types of contact closure events:

n Break (Open) Connection n Make (Closed) Connection

The DFS II Series digital gauge will freeze its display at the force that was required to sense an event change in a switch operation.

BREAK (OPEN) CONNECTION

The Break or Open Connection switch sensor operates when the gauge has been setup to look for an external signal change from 1-0 (Low).

The gauge setup option is called OPEN.

The DFS II will measure the force being applied to a switch and will display the peak force that caused the switch to “Open” or “break”. If the “Pass-Fail” option is used, the gauge will also display whether or not the force requirement was met and indicate either a “Pass” or “Fail” label with the displayed result.

1 - Close

“Break”

0 - Open

PASS

11.213

Xmit-W Clear More

OFRZ LBF

MAKE (CLOSE) CONNECTION

The Make or Close Connection switch sensor

operates when the gauge has been setup to look

for an external signal change from 0-1 (High).

The gauge setup option is called CLOSE.

The DFS II will measure the force being applied to

a switch and will display the peak force that caused

the switch to “Close” or “make”. If the “Pass-Fail”

option is used, the gauge will also display whether

or not the force requirement was met and indicate

either a “Pass” or “Fail” label with the displayed

result.

0 - Open

1 - Close

“Make”

FAIL

8.795

Xmit-W Clear More

CFRZ LBF

70 DF II Series User Manual

CONTACT CLOSURE OPERATION

Thecontactclosurefeaturemustbespeciedin

the gauge setup and the gauge must be placed in

Mode indication: OFRZ represents “Open” or “Break” con-

tact. CFRZ represents “Close” or “Make” contact.

Contact Closure Mode. When in Contact Closure mode, the DFS II Series gauge will “freeze” the display at the load that caused a switch “make” or “break”.

The DFS II Series gauge must have a cable that jumpers Pins 8 and 10 and that connects the switch to the force gauge.

PASS

11.213

OFRZ LBF

Xmit-W Clear More

CONTACT CLOSURE MODE

The DFS II Series will indicate that the gauge is in the Contact Closure mode. The mode indicator will display as “OFRZ” for a “break” setup or as “CFRZ”

Pass or Fail indication: “Pass” means that the measured

load was equal to or within the pass-fail limits. “Fail”

means that the measured load was outside the pass-fail

limits.

for a “make” setup. The load measurement will represent the actual load that was sensed by the gauge when the switch was “opened” of “closed”. Units may be changed and results may be saved in the gauge memory for statistical calculations.

CONTACT CLOSURE PASS-FAIL

FAIL

8.795

Xmit-W Clear More

The DFS II Series gauge’s Pass-Fail feature can be used with the Contact Closure Mode. Pass

orFaillimitsmaybeconguredbytheuserinthe

gauge setup. When this feature is enabled, the DFS II Series gauge will display a green “PASS” or ared“FAIL”basedonthelimitsthatwerecongured and the load that is displayed by the gauge. The Pass or Fail limits may be based on a RANGE or on a NOMINAL VALUE with BANDWIDTH. See “Using Pass-Fail Limits” for more information.

PIN SYMBOL I/O PURPOSE DESCRIPTION

CFRZ LBF

DF II Series User Manual 71

CONTACT CLOSURE SETUP

ContactclosureisspeciedusingtheDFSII

Gauge Setup menu.

From the HOME display, press F3 (More) four times to get to the CONTACT CLOSURE option.

Use the UP or DOWN navigation key to cursor to the CONTACT CLOSURE option and select ENTER.

FAIL

8.795

CFRZ LBF

Mode Display More

FAIL

8.795

CFRZ LBF

Xmit-W Clear More

Setup - Auto Shutdown

Auto Shutdown < Pass - Fail Load Limits

Enter to select

Communications

Back More

Setup - Load Average

Load Average < Break Detect Filters

Enter to select

Load Compare

Back More

Setup - Contact Closure

Contact Closure <

72 DF II Series User Manual

Enter to select

Back More

CONTACT CLOSURE - ON/OFF

If this option is selected, the DFS II Series gauge will not freeze its display when a switch event has occurred. There is no Contact Closure Mode available. Select F1 (ON/OFF) to enable or disable contact closure.

CONTACT CLOSURE - OPEN TYPE

If this option is selected, the DFS II Series gauge will freeze its display when a switch has been opened (break). Select F1 (OPEN) to specify the DFS II to look for a switch “break”. Select F2 (Back) to turn contact closure Off.

Setup - Contact Closure

Contact Closure <

Enter to select

Back More

Setup - Contact Closure

Contact Closure OFF

CONTACT CLOSURE - CLOSE TYPE

If this option is selected, the DFS II Series gauge will freeze its display when a switch has been closed (make). Select F1 (CLOSE) to specify the DFS II to look for a switch “make”. Select F2 (Back) to turn contact closure Off.

Enter to select

On Back

Setup - Contact Closure

Contact Closure ON Type OPEN

Enter to select

Close Back

Setup - Contact Closure

Contact Closure ON Type CLOSE

Enter to select

Open Back

DF II Series User Manual 73

DFE II DFS II DFS II-R DFS II-R-SLC DFS II-R-STS

SPECIFICATIONS

Accuracy: % of full scale +0.25% +0.1% +0.1% +0.25%1 0.3% Data Sampling Rate (KHz): 7 10 10 10 10 Peak Capture Rate (Hz): 7000 10,000 10,000 10,000 10,000 Display Update Rate (Hz): 10 10 10 10 Display Resolution: 1000:1 10,000:1 10,000:1 10,000:1 10,000:1 Tare Capacity (% Full Scale): 110% 110% 110% 110% 110% Overload Protection (% Full Scale): 150% 150% 150% 150% 150% Display Type: Color Color Color Color Color Memory (No. of Saved Results): 20 100 100 100 100

Note 1: SLC-02000, SLC-05000 and SLC-10000 capacities used with the DFS II-R-ND have a calibration accuracy of +0.5% of full scale.

Common Specications to all DF Models

Temperature Rating Operating Temperature: 40O to 100OF (4O to 38OC) Storage Temperature: 0O to 130OF (-17O to 54OC) Temperature Stability: +0.015% per OF Relative Humidity: 20% to 85% non-condensing Conformity: BS EN 61010-1: 2001 Safety Requirements for Electrical Equipment, BS EN 61326--1: 2006 Electrical Equipment for Measurement, Control and Laboratory use: General Requirements BS EN 61326--2-3: 2006 Electrical Equipment for Measurement, Control and Laboratory use: Transducers with integrated or remote signal conditioning, RoHS and WEEE Power: Battery (Nickel Metal Hydride) or direct AC 120/230Vac Battery Life: With Dimming ON and Bluetooth OFF: 20 Hours With dimming OFF and Bluetooth OFF: 16 Hours With dimming ON and Bluetooth ON: 16 Hours With dimming OFF and Bluetooth ON: 12 Hours Software: Use with TCD WEDGE application software (Nexygen DF II) Instrument Weight: 1.5 lbs (0.7 kg) Shipping Weight: 4 lbs (2 kg) Warranty Period: 1 year

FEATURES & FUNCTIONS

Operating Modes DFE II DFS II DFS II-R DFS II-R-ND Normal Std Std Std Std Peak (Tension & Compression) Std Std Std Std Load Limits Std Std Std Std Load Average Std Std Std Std Break Detection - Std Std Std Contact Closure - Std Std Std Peak (Torque) - - - Std Tolerances (Pass/Fail) Std Std Std Std Outputs Analog Std Std Std Std Digital RS232 Std Std Std Std USB Std Std Std Std Bluetooth® - Std Std Std Mitutoyo Std Std Std Std Output Filters Peak Std Std Std Std Display Std Std Std Std Statistics Mean Std Std Std Std Max/Min Std Std Std Std COV Std Std Std Std Standard Deviation Std Std Std Std % Difference Std Std Std Std Password Std Std Std Std Auto Dimming Std Std Std Std Multiple Languages Std Std Std Std Graphing Std Std Std

74 DF II Series User Manual

DIMENSIONS

Gauge with Integral Load Cell Sensor

1.62” (41.1 mm)

6.80” (172.7 mm)

3.48” (88.3 mm)

E96-354

5.53” (140.3 mm)

2.86” (72.6 mm)

1.80” (45.7 mm)

#10-32 UNC - 2B

Female Thread

2.25” (57.2 mm)

3.00” (76.3 mm)

Interchangeable Sensors for DFS-R-ND

#10-32F

1.5”

0.75”

#10-32

0.75”

0.69” (17.4 mm)

2.0”

7.28” (184.8 mm)

Gauge with Remote Load Cell Sensor

6.83 [173.5 mm]

E96- 353

8 ft +/-6 in

Coiled Cable

Extended Length

2.86 [72.6 mm]1.62 [41.1 mm]

2.25

[57.1 mm]

3.03

[77.0 mm]

10-32 UNF Mtg Holes (2 Places)

Coiled Cable

Extended Length

Coiled Cable

Extended Length

3.68” (93.5mm)

8 ft +/-6 in

Coiled Cable

Extended Length

1.69 ”

1.75”

DF II Series User Manual 75

International Symbols

WEEE Directive

This equipment contains electrical and electronic circuits and should not be directly disposed of in a landﬁll site.

RoHS

This product is RoHS and China RoHS compliant. This symbol indicates the equipment contains some restricted hazardous substances above the recommended level, and may offer potential harm to the environment after 15 years from date of manufacture.

www.chatillon.com

Part No. NC003194, June 2011

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Tel (US only) +1 800 527 9999 • Tel +1 727 538 6000

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76 DF II Series User Manual

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Tel +65 484 2388 • aspl@ametek.com.sg

Ametek DFS II, DFS II-R, DFS II-R-ND, DFE I User manual

Specifications and Main Features

Frequently Asked Questions

User Manual