AMETEK CSW Series User Manual
Revision P
March 2015
by AMETEK Programmable Power.
All rights reserved.
Copyright 2015
P/N M162084-01
CSW Series
AC Power Source
User Manual
User Manual California Instruments
User's Manual
California Instruments AC Power Source
By AMETEK Programmable Power.
Models :
•
CSW5550
•
CSW5550-400
•
CSW11100
•
CSW11100-400
•
CSW16650
•
CSW16650-400
•
CSW22200
•
CSW22200-400
•
CSW27750
•
CSW27750-400
•
CSW33300
•
CSW33300-400
•
CSW38850
•
CSW38850-400
•
CSW44400
•
CSW44400-400
Copyright 2015 AMETEK Programmable Power. Rev P, March 2015.
2 CSW Series
User Manual California Instruments
About AMETEK
AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design
and manufacture of precision, programmable power supplies for R&D, test and measurement,
process control, power bus simulation and power conditioning applications across diverse industrial
segments. From bench top supplies to rack-mounted industrial power subsystems, AMETEK
Programmable Power is the proud manufacturer of Elgar, Sorensen, California Instruments and
Power Ten brand power supplies.
AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromechanical
devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working at
more than 80 manufacturing facilities and more than 80 sales and service centers in the United
States and around the world.
Trademarks
AMETEK is a registered trademark of AMETEK, Inc. California Instruments is a trademark owned by
AMETEK, Inc. Other trademarks, registered trademarks, and product names are the property of their
respective owners and are used herein for identification purposes only.
Notice of Copyright
CSW Series User Manual
© 2015 AMETEK Programmable Power, Inc. All rights reserved.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC. (“AMETEK”):
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY
TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES,
WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT
ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL
BE ENTIRELY AT THE USER’S RISK, AND
(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,
ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION,
THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT IS CONTAINED
WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT
WWW.PROGRAMMABLEPOWER.COM.
Date and Revision
March 2015 Revision P
Part Number
M162084-01
Contact Information
Telephone: 800 733 5427 (toll free in North America)
858 450 0085 (direct)
Fax: 858 458 0267
Email: sales.ppd@ametek.com
service.ppd@ametek.com
Web: www.programmablepower.com
CSW Series 3
User Manual California Instruments
Important Safety Instructions
Before applying power to the system, verify that your product is configured properly for your
particular application.
WARNING
WARNING
Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform
installation and servicing.
Ensure that the AC power line ground is connected properly to the Power Rack input connector or
chassis. Similarly, other power ground lines including those to application and maintenance equipment
must be grounded properly for both personnel and equipment safety.
Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any
cable.
In normal operation, the operator does not have access to hazardous voltages within the chassis.
However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO
HUMAN SAFETY may be normally generated on the output terminals. The customer/user must ensure
that the output power lines are labeled properly as to the safety hazards and that any inadvertent
contact with hazardous voltages is eliminated.
Guard against risks of electrical shock during open cover checks by not touching any portion of the
electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety
glasses during open cover checks to avoid personal injury by any sudden component failure.
Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary
sales organizations can accept any responsibility for personnel, material or inconsequential injury, loss
or damage that results from improper use of the equipment and accessories.
Hazardous voltages may be present when covers are removed. Qualified
personnel must use extreme caution when servicing this equipment.
Circuit boards, test points, and output voltages also may be floating above
(below) chassis ground.
The equipment used contains ESD sensitive parts. When installing
equipment, follow ESD Safety Procedures. Electrostatic discharges might
cause damage to the equipment.
4 CSW Series
User Manual California Instruments
SAFETY SYMBOLS
CSW Series 5
User Manual California Instruments
Product Family: CSW Series Power Source
Warranty Period: 1 Year
WARRANTY TERMS
AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the
Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in
material or workmanship within the applicable warranty period stated above, then AMETEK may, at
its option: repair or replace the Product; or issue a credit note for the defective Product; or provide
the Buyer with replacement parts for the Product.
The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in
accordance with the return procedure specified below. AMETEK will, at its expense, deliver the
repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the
Buyer is in default under the Purchase Order Agreement or where the Product or any part thereof:
•
is damaged by misuse, accident, negligence or failure to maintain the same as
specified or required by AMETEK;
•
is damaged by modifications, alterations or attachments thereto which are not
authorized by AMETEK;
•
is installed or operated contrary to the instructions of AMETEK;
•
is opened, modified or disassembled in any way without AMETEK’s consent; or
•
is used in combination with items, articles or materials not authorized by AMETEK.
The Buyer may not assert any claim that the Products are not in conformity with any warranty until
the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.
PRODUCT RETURN PROCEDURE
Request a Return Material Authorization (RMA) number from the repair facility (must be done in
the country in which it was purchased):
•
In the USA, contact the AMETEK Repair Department prior to the return of the
product to AMETEK for repair:
Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)
858-450-0085, ext. 2295 or ext. 2463 (direct)
•
Outside the United States, contact the nearest Authorized Service Center (ASC). A
full listing can be found either through your local distributor or our website,
www.programmablepower.com, by clicking Support and going to the Service Centers
tab.
When requesting an RMA, have the following information ready:
•
Model number
•
Serial number
•
Description of the problem
NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.
NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to an
evaluation fee and applicable freight charges.
6 CSW Series
User Manual California Instruments
Table of Contents
1. Introduction ........................................................................................................................... 12
1.1 General Description ............................................................................................................................. 12
1.2 CSW Models ........................................................................................................................................ 13
2. Specifications ....................................................................................................................... 14
2.1 Electrical .............................................................................................................................................. 14
2.2 Mechanical .......................................................................................................................................... 27
2.3 Environmental ...................................................................................................................................... 27
2.4 Regulatory ........................................................................................................................................... 28
2.5 Front Panel Controls ............................................................................................................................ 28
2.6 Special Features, OptionsEP5362706-05 and Accessories ................................................................ 29
2.7 Supplemental Specifications ................................................................................................................ 30
3. Unpacking and Installation ................................................................................................... 31
3.1 Unpacking ............................................................................................................................................ 31
3.2 Power Requirements ........................................................................................................................... 31
3.3 Mechanical Installation ........................................................................................................................ 32
3.4 Input Wiring – TB1 ............................................................................................................................... 32
3.5 Output Power Connections – TB2 ....................................................................................................... 33
3.6 Connectors - Rear Panel ..................................................................................................................... 35
3.7 Single-Phase and Three Phase Multiple Box System Configurations.................................................. 39
3.8 Output Voltage Ranges ....................................................................................................................... 40
3.9 Functional Test .................................................................................................................................... 40
3.10 Tour of the Front Panel ........................................................................................................................ 46
3.11 Menu Structure .................................................................................................................................... 52
3.12 Output Programming ........................................................................................................................... 86
3.13 Waveform Management ...................................................................................................................... 88
3.14 Standard Measurements ..................................................................................................................... 92
3.15 Advanced Measurements .................................................................................................................... 93
3.16 Transient Programming ..................................................................................................................... 102
4. Principle of Operation ......................................................................................................... 107
4.1 General .............................................................................................................................................. 107
4.2 Overall Description ............................................................................................................................ 107
4.3 Controller (A2) (7006-714) ................................................................................................................. 107
4.4 Keyboard/Display Board (A1) (7006-716) .......................................................................................... 107
4.5 Remote Interface (A7) (7006-715) ..................................................................................................... 107
4.6 Analog Board (A3) (5162062) ............................................................................................................ 108
4.7 Auxiliary Power Supply (A8) (5162048) ............................................................................................. 108
4.8 PFC - DC/DC Module (A14, A15 and A16) (5161273) ....................................................................... 110
4.9 Phase A, B and C Amplifiers (A17, A18, A19) (5161274-05) ............................................................. 112
4.10 Output Filter Board (A9) (5162063) ................................................................................................... 112
4.11 Circuit Breaker & Trip Circuit (A5)...................................................................................................... 112
5. Calibration ........................................................................................................................... 114
5.1 Calibration Equipment ....................................................................................................................... 114
5.2 Calibration Screen Access ................................................................................................................. 114
5.3 Routine Calibration ............................................................................................................................ 115
5.4 Non-Routine Calibration .................................................................................................................... 120
6. Service ................................................................................................................................. 122
6.1 Cleaning ............................................................................................................................................ 122
6.2 General .............................................................................................................................................. 122
6.3 Basic operation .................................................................................................................................. 122
6.4 125
CSW Series 7
User Manual California Instruments
7. Top Assembly Replaceable Parts ....................................................................................... 125
7.1 Sub assemblies ................................................................................................................................. 125
7.2 126
8. Options ................................................................................................................................ 126
8.1 RTCA/DO-160 Option ....................................................................................................................... 126
8.2 IEC 61000-4-11 Option ..................................................................................................................... 143
8.3 IEC 61000-4-13 Option ..................................................................................................................... 151
8.4 WHM Option ...................................................................................................................................... 164
9. Error Messages ................................................................................................................... 166
10. Index .................................................................................................................................... 172
8 CSW Series
User Manual California Instruments
List of Figures
Figure 1-1 California Instruments CSW5550 (With Rack Mount Ears) ................................................................ 12
Figure 2-1: CSW5550 – Typical Current De-Rating Chart for 156v AC Range ................................................... 18
Figure 2-2: CSW5550 – Typical Current De-Rating Chart for 312v AC Range ................................................... 19
Figure 3-1:CSW5550 ........................................................................................................................................... 31
Figure 3-2:USB Connector pin orientation ........................................................................................................... 37
Figure 3-3: Rear Panel View for the CSW5550) .................................................................................................. 39
Figure 3-4: Output Power Connections for 1 Source and Multi-source Systems ................................................. 42
Figure 3-5: Functional Test Setup ....................................................................................................................... 43
Figure 3-6: Three CSW Sources, 9-phases with Clock/Lock ............................................................................... 44
Figure 3-7: Shuttle Knob ...................................................................................................................................... 47
Figure 3-8: FUNCTION keypad .......................................................................................................................... 48
Figure 3-9: Entering value from decimal keypad ................................................................................................ 49
Figure 3-10: Cursor UP key movement .............................................................................................................. 50
Figure 3-11: Cursor DOWN key movement ........................................................................................................ 50
Figure 3-12: Main Menu 1 screen ....................................................................................................................... 51
Figure 3-13: Menu 1 through 3 ........................................................................................................................... 52
Figure 3-14: PROGRAM Menu ........................................................................................................................... 56
Figure 3-15: MEASUREMENTS Screen, single phase and three phase modes ................................................ 58
Figure 3-16: HARMONICS/TRACE ANALYSIS screen ...................................................................................... 60
Figure 3-17: TRANSIENTS menu ....................................................................................................................... 63
Figure 3-18: VOLTAGE SURGE/SAG SETUP screen ....................................................................................... 64
Figure 3-19: VOLTAGE SWEEP/STEP SETUP screen ..................................................................................... 66
Figure 3-20: FREQUENCY SWEEP/STEP SETUP screen ................................................................................ 68
Figure 3-21: VOLTAGE/FREQUENCY SWEEP/STEP SETUP screen .............................................................. 69
Figure 3-22: START/VIEW TRANSIENT SEQUENCE screen ............................................................................ 70
Figure 3-23: WAVEFORMS menu ...................................................................................................................... 71
Figure 3-24: APPLICATIONS menu ................................................................................................................... 73
Figure 3-25: SETUP REGISTERS menu ............................................................................................................ 74
Figure 3-26: UTILITY menus .............................................................................................................................. 75
Figure 3-27: GPIB/RS232 SETUP menu ............................................................................................................ 78
Figure 3-28: VOLTAGE/CURRENT CONTROL SETUP menu........................................................................... 79
Figure 3-29: INITIAL SETUP menus ................................................................................................................... 80
Figure 3-30:LIMIT SETUP menu ......................................................................................................................... 81
Figure 3-31: CONFIGURATION SETUP Menus .................................................................................................. 82
Figure 3-32: MEASUREMENT CAL FACTORS menu ........................................................................................ 84
Figure 3-33: OUTPUT CAL FACTORS menu...................................................................................................... 84
Figure 3-34: Selecting a waveform ...................................................................................................................... 88
Figure 3-35: Selecting waveforms for single phase or all phases ....................................................................... 88
Figure 3-36: Custom waveform creation with GUI program ................................................................................. 89
Figure 3-37: Waveform crest factor affects max. rms voltage.............................................................................. 90
Figure 3-38: Waveform frequency domain view mode ....................................................................................... 91
Figure 3-39: Scrolling through tabular FFT data ................................................................................................. 95
Figure 3-40: Scrolling through bar chart FFT data .............................................................................................. 95
Figure 3-41: Scrolling through acquired waveform data ..................................................................................... 97
Figure 3-42: SET VOLT trigger source acquisition ............................................................................................. 99
Figure 3-43: Positive trigger delay (Post trigger data) ...................................................................................... 100
Figure 3-44: Negative trigger delay (Pre-trigger data) ...................................................................................... 101
Figure 3-45: Pulse Transients........................................................................................................................... 102
Figure 3-46: List Transients .............................................................................................................................. 103
Figure 3-47: Switching waveforms in a transient list ......................................................................................... 105
Figure 3-48: START/VIEW TRANSIENT SEQUENCE menu ........................................................................... 106
Figure 4-1: Power Source Module Block Diagram ............................................................................................. 109
Figure 4-2: Internal Assembly Locations ........................................................................................................... 111
Figure 5-1: Test Equipment Hook-up for Calibration ......................................................................................... 119
Figure 5-2: Front Panel Assembly Adjustment Location (Top View) .................................................................. 120
Figure 8-1: Application Menu ............................................................................................................................. 128
Figure 8-2: DO160 Main Menu .......................................................................................................................... 128
Figure 8-3: Normal state .................................................................................................................................... 129
Figure 8-4: Voltage Modulation......................................................................................................................... 131
Figure 8-5: Frequency Modulation ..................................................................................................................... 132
CSW Series 9
User Manual California Instruments
Figure 8-6: Power Interrupt ............................................................................................................................... 133
Figure 8-7: Power Interrupt for Group 2 and 3 .................................................................................................. 134
Figure 8-8: Emergency Screen ......................................................................................................................... 135
Figure 8-9: Abnormal Screen ............................................................................................................................ 137
Figure 8-10: DO-160 DC Main Menu ................................................................................................................ 139
Figure 8-11: Normal State ................................................................................................................................. 139
Figure 8-12: Abnormal State ............................................................................................................................. 141
Figure 8-13: Application menu .......................................................................................................................... 145
Figure 8-14: IEC1000-4-11 Menu ...................................................................................................................... 145
Figure 8-15: IEC Dips and Interrupts ................................................................................................................. 146
Figure 8-16: Voltage Variation screen ............................................................................................................... 148
Figure 8-17: EN 61000-4-11 Voltage Variation specification- Edition 1.0 .......................................................... 149
Figure 8-18: EN 61000-4-11 Voltage Variation specification- Edition 2.0 .......................................................... 149
Figure 8-19: IEC 61000-4-11 GUI screen. ........................................................................................................ 150
Figure 8-20: Application menu .......................................................................................................................... 152
Figure 8-21: IEC 61000-4-13 Menu................................................................................................................... 152
Figure 8-22: IEC 61000-4-13 FCurve ................................................................................................................ 154
Figure 8-23: IEC 61000-4-13 OSwing ............................................................................................................... 154
Figure 8-24: IEC 61000-4-13 Sweep ................................................................................................................. 155
Figure 8-25: IEC 61000-4-13 Harmonics .......................................................................................................... 156
Figure 8-26: IEC 61000-4-13 Inter harmonics ................................................................................................... 157
Figure 8-27: IEC 61000-4-13 Meister Curve ..................................................................................................... 158
Figure 8-28: IEC 61000-4-13 Test Flowchart Class 1 and 2 ............................................................................. 159
Figure 8-29: IEC 61000-4-13 Test Flowchart Class 3 ....................................................................................... 160
Figure 8-30: MENU 2 SCREEN ........................................................................................................................ 162
Figure 8-31: INTERHARMONICS SCREEN ..................................................................................................... 162
Figure 8-43: Application Screen ........................................................................................................................ 164
Figure 8-44 Watt-Hour Meter Screen ................................................................................................................ 164
Figure 8-45: WH-Meter Screen With Function Active ........................................................................................ 164
10 CSW Series
User Manual California Instruments
List of Tables
Table 3-1: Wire Sizes ......................................................................................................................................... 34
Table 3-2: System Interface Connector (J32) ..................................................................................................... 35
Table 3-3: RS232 Connector pin out ................................................................................................................... 37
Table 3-4: USB Connector pin out. ...................................................................................................................... 37
Table 3-5: RJ45 LAN Connector pin out. ............................................................................................................. 38
Table 5-1: Load Values for Output Current Calibration ...................................................................................... 115
Table 5-2: External Signal Input Connector Pins ............................................................................................... 117
Table 5-3: AC/DC Zero Adjustment ................................................................................................................... 121
Table 6-1: Basic Symptoms ............................................................................................................................... 122
Table 7-1: Replaceable Parts ........................................................................................................................... 125
Table 8-1: Normal Voltage and Frequency minimum ........................................................................................ 129
Table 8-2: Normal Voltage and Frequency Maximum ........................................................................................ 129
Table 8-3: Normal Voltage Unbalance ............................................................................................................... 130
Table 8-4: Normal VoltageSurge Sequence ...................................................................................................... 134
Table 8-5: Normal Frequency Transient Sequence ........................................................................................... 135
Table 8-6: Normal Frequency Variation Sequence ............................................................................................ 135
Table 8-7: Emergency Voltage and Frequency Minimum .................................................................................. 136
Table 8-8: Emergency Voltage and Frequency Maximum ................................................................................. 136
Table 8-9: Emergency Voltage Unbalance ........................................................................................................ 136
Table 8-10: Abnormal Voltage Minimum ........................................................................................................... 137
Table 8-11: Abnormal Voltage Maximum .......................................................................................................... 137
Table 8-12: Abnormal Frequency Transient ...................................................................................................... 138
Table 8-13: Normal Voltage Minimum ............................................................................................................... 139
Table 8-14: Normal Voltage Maximum .............................................................................................................. 140
Table 8-15: Voltage Surge ................................................................................................................................. 140
Table 8-16: Abnormal Voltage Surge ................................................................................................................ 142
Table 8-17: Phase mapping............................................................................................................................... 144
Table 8-18: IEC 61000-3-34 Table C.2 .............................................................................................................. 144
Table 8-19: Dips and Interruptions Tests Performed During RUN ALL ............................................................ 147
Table 8-20: Voltage Variations Test Performed During RUN ALL .................................................................... 148
Table 9-1: Error Messages. ............................................................................................................................... 171
CSW Series 11
User Manual California Instruments
1. Introduction
This instruction manual contains information on the installation, operation, calibration and
maintenance of all power systems that use the CSW5550.
This user manual also covers higher power configurations consisting of multiple units of the
CSW5550 operated in parallel. Such models are the CSW11100, CSW16650, CSW22200,
CSW27750, CSW33300, CSW38850 and CSW44400.
Figure 1-1 California Instruments CSW5550 (With Rack Mount Ears)
1.1 General Description
The CSW5550 is a high efficiency, lightweight AC power source that provides a precise output
with low distortion. The CSW Series offers a 0-156/0-312 AC or DC voltage range. Full power
is available from 115/230V to full-scale voltage using a constant power mode of operation.
Two to eight CSW5550 units can be connected in parallel as a single-phase or 3-phase power
system for an output of up to 44.4 KVA. They can be operated with AC or DC output.
The CSW5550 Series also offers AC+DC output mode.
Remote Interfaces
The CSW5550 has the standard GPIB, RS232 and USB remote interfaces. The LAN (Ethernet)
interface is offered as an option. With the LAN interface the RS232 interface will not be
functional.
12 CSW Series
User Manual California Instruments
-
RTCA/DO160
1 0 0 0
-
Mil Std 704
0 2 0 0
-
ABD 0 0 4 0
-
AMD 0 0 0 8
1.2 CSW Models
CSW5 C 0 C X 0 0 0 0
Model
CSW5550= CSW5
CSW11100 = CSW11
CSW16650 = CSW16
CSW22200 = CSW22
CSW27750 = CSW27
CSW33300 = CSW33
CSW38850 = CSW38
CSW44400 = CSW44
Initial Configuration
1-Phase = A
3-Phase = C
I/F Option
Std GPIB/USB/RS232 = 0
LAN/GPIB/USB = 2
AC Line Input Options
PFC USA = C
PFC International = G
Hardware Options
No Option = X
LKM = J
LKS = K
LF = H
LF & LKM = A
Firmware Options CODE
None 0 0 0 0
-IEC61000-4-11 0 4 0 0
-704F 0 1 0 0
-A350 0 0 8 0
-ABL 0 0 2 0
-B787 0 0 0 4
-WHM 0 0 0 1
For multiple options use the HEX sum. For example A350 and ABD would be
00D0
Sum of 0 –9 = HEX 0 –9. Sum of 10 – 15 = HEX A - F
CSW Series 13
User Manual California Instruments
Function
Specification
L-L
Surge
in Tables below
REQ’D INPUT
CONNECT 1
-
MAXIMUM
RECOMMENDED
2. Specifications
All specifications are for a single CSW5550 unit and 25 ± 5°C sine wave output with a resistive
load unless noted otherwise.
2.1 Electrical
2.1.1 Input
Input Power
Standard: 208 to 240V
option: 380 to 415V
Input Power Factor 0.99
Input Frequency Range 47 to 440 Hz
Efficiency 70% minimum at full-load
Ride-through or hold-up 10 mSec, minimum
Input Current See Table below
Input Turn-on Current
Limited to less than peak value of RMS listed
MAXIMUM LINE
CURRENT
MAXIMUM
NEUTRAL
CURRENT
USA 27A RMS Not Required 40A RMS
INTL 14A RMS 14A RMS 20A RMS
Input Currents for 3-Phase Input Power
TERMINAL JUMPER
CONNECTIONS
USA ØA to ØB ØA, ØC
INTL
ØA to ØB,
ØB to ØC
PHASE INPUT
POWER TO
ØA, Neutral
VOLTAGE
187-264
VRMS, L-L
187-264
VRMS, L-N
* Only Phase A and Phase B are present at the output.
Single-Phase Input Configurations
±10%, 3φ, 3 wire or
L-L
±10%, 3φ, 4 wire
RECOMMENDED
CIRCUIT BREAKER
RATING (MAX.)
INPUT
CURRENT
CIRCUIT BREAKER
RATING (MAX.)
30A RMS 40A RMS
45A RMS 40A RMS
14 CSW Series
User Manual California Instruments
Function
Specification
add ±0.015%/kHz
External Direct Input
DFI output
Transient response (DC
2.1.2 Output
(ALL SPECIFICATIONS ARE FOR AC AND DC UNLESS NOTED OTHERWISE)
Calibration Interval 1 year
Power Factor of Load 0 lagging to 0 leading
AC or DC Output
Voltage
Output Current Per
Phase
Crest Factor 3.25 (peak output current to RMS output current).
Output Frequency DC, or 40 Hz to 5 kHz
Frequency Resolution
( Without CLock/Lock
option enabled)
Frequency Accuracy: ±0.01% at 25ºC ±0.001%/ºC
Output Power 1850 VA, maximum, per phase
AC Noise Level >60 dB RMS below full output (sine wave, 40 to 500 Hz).
Voltage Program and
Measurement
Accuracy
Voltage Program
resolution
Voltage Stability
Voltage Distortion 0.25% maximum, 40 to 100 Hz; 0.5% maximum to 500 Hz; and 1% maximum
Peak to Peak Noise,
DC output (20Mhz)
rms noise, DC output
(300 Khz)
Load Regulation ±0.025% of full scale voltage for a full resistive load to no load; above 1 kHz,
0 to 156 VRMS L-N range ; 0 to 312 VRMS L-N range
16A to 115V in 156V range; 8.0A to 230V in 312V range (1850 VA maximum).
Multiply current by the number of sources in a multiple power source system
40.00 - 81.91 Hz (0.01 Hz resolution)
82.00 – 819.1 Hz (0.1 Hz resolution)
820 – 5000 Hz (1 Hz resolution)
±0.1% of range. Above 1 kHz, add 0.2%/kHz. Add ±0.1% of full scale for "AC
PLUS DC" mode. Valid for 5 to 156 VRMS and 10 to 312 VRMS at 25°C
(77°F), sense leads connected. Temperature coefficient less than 50 ppm/°C
0.1 V from Front Panel
0.01 V from remote programming
±0.1% of full scale over 24 hours at constant line, load and temperature.
(Measured at Remote Sense point)
to 1 kHz plus 1%/kHz to 5 kHz (Full linear load or No load)
Low range: 1.59 Vp-p, typ, @ Iout= 11.7 A, Vout = 156 V
High range: 1.39 Vp-p, typ, @ Iout= 5.9 A, Vout = 312 V
Low range: 164 mV, typ, @ Iout = 11.7 A, Vout = 156 V
High range: 166 mV, typ, @ Iout = 5.9 A, Vout = 312 V
Line Regulation ±0.025% of full scale for a ±10% input line change.
Phase Accuracy
±1º, 40 to 1 kHz plus ±1º/kHz above 1 kHz
Resistive Load
Phase Program
±0.1º
Resolution
External Amplitude
0 to 5 VRMS provides 0 to 20%(±2% of full scale output)
Mod
0 to 5 VRMS (DC to 5 kHz) for 0 to full-scale output (±2% of full scale output to
3 kHz. ±2% from 3 kHz to 5 kHz). Limited to ±7.25 Vpeak
Contact closure to indicate: Loss of AC line and indication of various Status
that can be remotely programmed.
Typically recovers in 30 ms to 1% of steady state output voltage (within 1% of
output)
Vset) for 10 to 90 % load change. Step load 10 to 90 % in 200 uS
CSW Series 15
User Manual California Instruments
Function
Specification
External Gain Control, RPV
0 to +7.07 VDC for 0 to programmed output. 0 to full-scale output for CSW.
(±2% of full scale output
External Input Impedance 40K for each of the three inputs.
XLOAD The CSW5550 is guaranteed to be stable for power factors from 0 leading to 0
lagging. The most difficult load for most amplifiers is driving large capacitive
loads (10-10,000µF).Though stable with its normal loop compensation, the
CSW can provide additional phase/gain margin with these unusual loads by
selecting XLOAD On. This significantly improves the transient response of the
amplifier.
X-Load should only be used for reactive loads, and with programmed
frequencies of less than 1000 Hz.
-HF option All of the specifications for the standard CSW5550 apply for frequencies up to
and including 5000 Hz. Note: If the load is disconnected while at maximum
current, voltage below 40V and frequencies above 5,000Hz voltage spikes of
up to 45V could be present. To avoid voltage spikes program the source to
0V then remove the load.
The following specifications apply for frequencies above 5000 Hz:
Voltage Range: Derate the maximum voltage from 156 Vrms at 5 KHz to 106
Vrms at 7990 Hz. For the high voltage range derate the maximum voltage of
312 Vrms at 5 KHz to 202 Vrms at 7990 Hz.
Output Distortion (Full linear Load): The same as the standard CSW5550 to 5
KHz. Above 5KHz add 0.5% additional distortion to the standard specification.
Output Current Per Phase: The same as the standard CSW5550 to 5 KHz.
Above 5 KHz the maximum current with the specified voltage regulation is
reduced to 10.4 amps at 7990 Hz and 106 volts on the low voltage range and
5.1 amps at 7990 Hz and 202 volts on the high voltage range.
Voltage Program and Measurement Accuracy: The same as the standard
CSW5550 to 5KHz and stated spec de-rating to 7990 Hz.
-ELF option The following specifications apply for frequencies below 40 Hz.
Frequency Programming Resolution: 0.01Hz<81.9Hz – standard CSW
specification. 1.0Hz in Clock and Lock mode.
Frequency Accuracy: 0.01% at 25ºC ±0.001%/ºC
Output Distortion (Full linear Load): 1% maximum THD. No de-rating in
voltage.
Line Regulation: ±0.025% for full scale at ±10% input line change.
Output Current Per Phase: 16 amps at 115V in 156V range; 8 amps at 230V
in 312V range. Derate maximum output current from 100% at 40 Hz to 50% at
10 Hz and to 44% at 2 Hz
Load Regulation: 0.40%
-LF option Upper frequency limited to 500 Hz
Output current for which specifications apply is de-rated for frequencies above 400Hz as a function of
voltage, and for maximum power of 1850 VA per phase, as shown in Figure 2-1 and Figure 2-2.
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DC output current for which specifications apply is de-rated as a function of voltage and current, and for
maximum power of 1850 Watts, as shown in Figure 2-3 and Figure 2-4.
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Figure 2-1: CSW5550 – Typical Current De-Rating Chart for 156v AC Range
per Phase
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Figure 2-2: CSW5550 – Typical Current De-Rating Chart for 312v AC Range
per Phase
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Figure 2-3: CSW5550 – Typical Current De-Rating Chart for 156V DC Range
per Phase
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Figure 2-4: CSW5550 – Typical Current De-Rating Chart for 312V DC Range
per Phase
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Output Parameter
CSW
5550 (multiply current and power by the number of power
sources in multi-source power systems)
Current Limit
Range Programmable 0 to 100% of range for all ranges
Resolution 0.01 Arms
Accuracy ± 1% of Range. Add ±1.5%/kHz above 500 Hz
Frequency Range:
(Without Cloc/ Lock
option enabled)
2.00 Hz – 39.00 Hz (0.01 Hz resolution)
16.00 - 81.91 Hz (0.01 Hz resolution)
81.0 – 819.1 Hz (0.1 Hz resolution)
820 – 5000 Hz (1 Hz resolution)
5001 Hz – 7990 Hz (1 Hz resolution)
Frequency Accuracy:
± 0.01% of programmed value
DC Offset Voltage: Less than 20 mV with linear load in AC Output Mode.
AC Noise Level: >60 dB RMS below full output (sine wave, 40 to 500 Hz)
Output Impedance
(CSW5550 only)
1-phase mode, 312V range- meets requirements of IEC-1000-3-2,
Annex A, Supply Source. Valid for equipment classes A, B, C, and D
Peak Repetitive Current 52 amps for 156 V range 26 amps for 312 V range
Crest Factor: 3.25 (peak output current to RMS output current)
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Parameter
Resolution
Temperature Coefficient
<±50 ppm for all functions above
↑
2.1.3 Measurements
(All specifications are at 25˚C unless noted otherwise)
Accuracy (±)
Frequency 2 counts
0 to 45˚C
RMS Voltage ±0.1% of range from 5 to 156 or 10
to 312 volts. Above 1kHz add
0.2%/kHz
RMS Current ±1% of range add ±1.5%/kHz above
Peak Current ±5% of range, 40 to 500 Hz; add
VA Power ±2.5% of range, DC or 40 to 500.
Real Power ±2.5% of range, DC or 40 to 500.
Power Factor
(>0.2kVA)
500 Hz
Ranges: 0.5 to 16A: 156V range
0.5 to 8A: 312V range
Multiply by 3 for 1-phase mode
±1%/kHz 500 to 5 kHz
Ranges: 0 to 56A; 156V range
0 to 28A; 312V range
Multiply by 3 for 1-phase mode
Add ±1%/kHz above 500 Hz.
Ranges: 1.8kVA; 3-phase mode
5.6kVA; 1-phase mode
Add ±1%/kHz above 500 Hz.
Ranges: 1.8kW; 3-phase mode
5.6kW; 1-phase mode
±5% of range at full power, 40 to
500 Hz. Add ±1%/kHz above 500 Hz
0.01: 2.00 to 81.91 Hz
0.1: 82.0 to 819.0 Hz
1.0: 820 to 7990 Hz
0.01 Volt
0.001 Amp
0.01 Amp
1 VA
1 W
0.01
Phase ±2˚, 40 to 500 Hz, add ±2˚/kHz
above 500 Hz. (0 to 45
Current and Power Accuracy specifications are percent of Range. The Ranges are listed below .
Measurement bandwidth is limited to 16 Khz.
˚C)
±1˚ for outputs above 20 VRMS
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2.1.4 Harmonic Measurements (CSW series)
Parameter Range
Frequency fundamental 16.00 - 1000 Hz 2 counts 0.01 Hz to 1 Hz
Frequency harmonics 32.00 Hz - 16 kHz
Voltage Fundamental 0.25V 0.01V
Harmonic 2 - 50 0.25V + 0.1% + 0.1%/kHz 0.01V
Current Fundamental !% of Range 0.01A
Harmonic 2 - 50 1% of Range + 0.1%/kHz 0.01A
Harmonics frequency range in three-phase mode is 32 Hz - 16 kHz. Measurement bandwidth is limited to 16 Khz.
Accuracy ( ± )
2° typ. 0.5°
Resolution
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Parameter
Specification
2.1.5 System Specification
NV memory storage: 16 complete instrument setups and transient lists, 100 events per list.
Waveforms Sine, square, clipped, user defined
Transients Voltage: drop, step, sag, surge, sweep
Frequency: step, sag, surge, sweep
Voltage and Frequency: step, sweep
IEEE-488 Interface: SH1, AH1, T6, L3, SR1, RL2, DC1, DT1
IEEE 488.2 and SCPI
Response time is 10 ms (typical)
RS232C Interface: Bi-directional serial interface
9 pin D-shell connector
Handshake: CTS, RTS
Data bits: 7, 8
Stop bits: 1,2
Baud rate: 9600, 19200, 38400 (Models without USB I/F)
Baud rate: 9600, 19200, 38400, 57600, 115200, 230400, 460800
IEEE 488.2 and SCPI.
Note: Disconnect any USB connection when using the RS232 interface.
USB Interface: Standard USB 1.1 peripheral.
Data transfer rate: 460,800 bps
Syntax: IEEE 488.2 and SCPI.
Note: Use of the USB port to control more than one power source
from a single PC is not recommended, as communication may not be
reliable. Use GPIB interface for multiple power source control.
LAN Interface: Option –LAN. When the LAN interface is installed, the RS232 interface is
disabled.
RJ45 Connector, 10BaseT, 100BaseT or 1000BaseT,
Data transfer rate: 460,800 bps
Protocol: TCP/IP.
Syntax: IEEE 488.2 and SCP
Note: Disconnect any USB connection when using the LAN interface.
Current Limit
Modes:
Two selectable modes of operation.
Constant current and constant voltage with hold-off time and trip.
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Parameter
Specification
Parameter
Specification
System Specification (continued)
Front Panel Trigger,
BNC connector
Front Panel Phase
A, B and C, BNC
connectors
External Signal Individual inputs for an external signal for each of the three phases. A 0
External Gain
Control (RPV)
/INHIBIT A logic Lo or contact closure input to inhibit the outputs
MOD An input for an amplitude modulation. 0 to 5 Vrms provides 0 to ≥20%
Trigger Input An input to trigger a function
External Synch A TTL input to frequency synchronize the outputs. The Phase A output
Output available at the front panel BNC connector that provides a
negative going pulse for any programmed voltage or frequency
change. The trigger can be reassigned as an output when running list
transients.
These three outputs are representative of the programmed output
waveform, magnitude and frequency. 0 to 4.86 Vrms represents 0 to a
full-scale output voltage. The output impedance is 100 ohms.
to 5.0 Vrms input provides a 0 to full-scale output voltage of the supplied
waveform. Not available with FC option
Individual inputs for an external DC signal for each of the three phases. A
0 to ±7.07 VDC signal provides a 0 to full-scale output voltage.
modulation for each of the three output phases
can be programmed relative to the external input. Not available with FC
option.
2.1.6 Unit Protection
Input Overcurrent: Circuit breaker with current trip control.
Input Overvoltage: Automatic trip of input circuit breaker.
Input Overvoltage
Transients:
Output Overcurrent: Adjustable level constant current mode with a maximum set point
Output Short Circuit: Peak and rms current limit.
Overtemperature: Automatic shutdown.
Surge protection to withstand EN50082-1 (IEC 801-4, 5) levels.
between 0% and 10% above programmed value.
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Parameter
Specification
Parameter
Specification
2.2 Mechanical
Dimensions: 19” (483 mm) wide x 8.75” (222 mm) high x 23.5” (597 mm) deep
chassis size which is available in a rack mount or stand-alone
configuration.
Unit Weight: 126.5 lb. (57.2 kg)
Material: Steel chassis and front panel, Aluminum top cover and rear panel.
Finish: Light textured painted external surfaces.
Front and rear panels semi-gloss polyurethane color no. 26440
(medium gray)
Top, bottom and sides semi-gloss polyurethane color no. 26622 (light
gray).
Cooling: Fan cooled with air intake on the sides and exhaust to the rear.
Internal
Construction:
Rear Panel
Connections:
2.3 Environmental
Operating Temp:
Storage Temp:
Altitude: < 2000 m
Relative Humidity:
Modular sub assemblies.
(see section 3 for description of connections)
Input terminal block with cover
Output terminal block with cover
Remote voltage sense terminal block with cover
System interface (not for table top use, use only in rack enclosed
systems)
Clock and Lock (not for table top use, use only in rack enclosed
systems)
RS232, GPIB, USB, LAN (option)
0 to +45 °C (32°F to 113°F)
-40 to +70°C.
85% maximum at 25°C decreasing linearly to 50% at 40°C.
Installation/Over voltage
Category:
Pollution Degree: 2
Indoor Use Only
Vibration: Designed to meet NSTA 1A transportation levels.
Shock: Designed to meet NSTA 1A transportation levels.
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Controls:
Displays:
2.4 Regulatory
Electromagnetic
Emissions and Immunity:
Acoustic Noise: 65 dBA maximum at 0% to 50% load, 75 dBA maximum greater
Safety: Designed EN61010-1 European safety standards as required for
2.5 Front Panel Controls
Shuttle knob: Allows continuous change of all values including output calibration
Decimal keypad: A conventional decimal keypad facilitates quick entry of numerical
Up/down arrow keys: A set of up and down arrow keys is used to move the cursor
Function keys: Measure key will display most measurement values. Program key
Designed to meet EN50081-2 and EN50082-2 European
Emissions and Immunity standards as required for the “CE” mark.
than 50% load to 100% load. Measured at one meter.
the “CE” mark.
and range change.
values such as voltage, current limit, etc. The large blue enter
key will make the value you enter effective. Using the SET key
allows the user to preset all parameter values and update them all
at once by pressing the Enter key.
position in all menus. This allows quick selection of the desired
function or parameter.
will show all program parameters. Output on/off key for output
relay control. Phase key will switch display to show program and
measured values for each phase.
LCD graphics display: A large high contrast LCD display with backlight provides easy to
read guidance through all setup operations.
Status indicators: Large and bright status indicators inform the user of important
power source conditions. The Remote lamp informs the user that
the unit is under remote control. The Overload lamp indicates that
excessive current is being drawn at the output. The Over
temperature lamp illuminates when internal heat sink
temperatures are too high. The Hi Range indicator is lit any time
the unit is switched to high output voltage range. The Output
On/Off indicator is on when the power source output relays are
closed.
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Option
Description
2.6 Special Features, OptionsEP5362706-05 and Accessories
- 704 Mil Std 704D & E test firmware.
Mil Std 704A, B, C, & F test software (refer to Avionics Software Manual P/N
4994-971 for details).
Note: Requires use of CSWGui Windows application software provided on
CD ROM CIC496.
- 787 Boeing 787 Test software (refer to Avionics Software Manual P/N 4994-971
for details).
Note: Requires use of CSWGui Windows application software provided on
CD ROM CIC496.
- 160 RTCA/DO-160D test firmware
RTCA/DO-160E test software (refer to Avionics Software Manual P/N 4994971 for details)..
Note: Requires use of CSWGui Windows application software provided on
CD ROM CIC496.
- 411 IEC 1000-4-11 test firmware
- 413 IEC 1000-4-13 test hardware and firmware
-ABD Airbus ABD0100.1.8 Test software (refer to Avionics Software Manual P/N
4994-971 for details)..
Note: Requires use of CSWGui Windows application software provided on
CD ROM CIC496.
-AMD Airbus AMD24C Test software (refer to Avionics Software Manual P/N 4994-
971 for details)..
Note: Requires use of CSWGui Windows application software provided on
CD ROM CIC496.
-LAN Adds Ethernet interface (RJ45 connector) for local area network connection.
(Available on P/N 7000-485 and 7000-486 models only).
-LF Refer to detailed -LF Function Specification in section 2.1.2
-FC Frequency accuracy is ± 0.25% of program value.
- RMS Rack mounting kit with slides. Removable rack ears/handles standard.
-LK Clock/ Lock Option. With this option enabled the programmed frequency
resolution is 1 Hz for all programmed values of frequency. If the upper
frequency limit is 819 Hz or less the standard program resolution applies.
Not available with FC option.
-HF CSW5550 with HF option have been modified to allow the upper frequency
limit to be extended from 5KHz to 7990 Hz. Refer to detailed -HF Function
Specification in Section 2.1.2
-ELF CSW5550 with ELF option have been modified to allow the lower frequency
limit to be set down to 2 Hz
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Output Parameter
Voltage:
Frequency:
2.7 Supplemental Specifications
Supplemental specifications are not warranted and generally reflect typical performance
characteristics. These characteristics have been checked on a type test basis only and are not
verified on each unit shipped. They are provided for reference only.
2.7.1 Output
Slew rate: > 6 V/microsecond.
Stability: 0.25 % over 24 hour period at constant line, load and temperature.
Settling time: < 0.5 msec
Temperature
coefficient:
Stability:
± 5 ppm per degree C
± 15 ppm per year
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