Ametek CSW16650, CSW5550-400, CSW16650-400, CSW22200, CSW22200-400 User Manual

...

Revision F

January 2014

P/N M162084

CSW Series

AC Power Source

User Manual

User Manual California Instruments

User's Manual California Instruments AC Power Source By AMETEK Programmable Power.

Models :

 CSW5550  CSW5550-400  CSW11100  CSW11100-400  CSW16650  CSW16650-400  CSW22200  CSW22200-400  CSW27750  CSW27750-400  CSW33300  CSW33300-400  CSW38850  CSW38850-400  CSW44400  CSW44400-400



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User Manual California Instruments

About AMETEK

AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design and manufacture of precision, programmable power supplies for R&D, test and measurement, process control, power bus simulation and power conditioning applications across diverse industrial segments. From bench top supplies to rack-mounted industrial power subsystems, AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California Instruments and Power Ten brand power supplies.

AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromechanical devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working at more than 80 manufacturing facilities and more than 80 sales and service centers in the United States and around the world.

Trademarks

AMETEK is a registered trademark of AMETEK, Inc. California Instruments is a trademark owned by AMETEK, Inc. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

CSW Series User Manual

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC. (“AMETEK”):

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMA GES, COSTS OR EXPENSES,

WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK, AND

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT WWW.PROGRAMMABLEPOWER.COM.

Date and Revision

January 2014 Revision F

Part Number

M162084

Contact Information

Telephone: 800 733 5427 (toll free in North America) 858 450 0085 (direct)

Fax: 858 458 0267 Email: sales.ppd@ametek.com service.ppd@ametek.com Web: www.programmablepower.com

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User Manual California Instruments

Important Safety Instructions

Before applying power to the system, verify that your product is configured properly for your particular application.

WARNING

Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform

installation and servicing. Ensure that the AC power line ground is connected properly to the Power Rack input connector or

chassis. Similarly, other power ground lines including those to application and maintenance equipment

must be grounded properly for both personnel and equipment safety.

Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any cable.

In normal operation, the operator does not have access to hazardous voltages within the chassis. However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY may be normally generated on the output terminals. The customer/user must ensure that the output power lines are labeled properly as to the safety hazards and that any inadvertent contact with hazardous voltages is eliminated.

Guard against risks of electrical shock during open cover checks by not touching any portion of the electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety glasses during open cover checks to avoid personal injury by any sudden component failure.

Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary sales organizations can accept any responsibility for personnel, material or inconsequential injury, loss or damage that results from improper use of the equipment and accessories.

Hazardous voltages may be present when covers are removed. Qualified personnel must use extreme caution when servicing this equipment. Circuit boards, test points, and output voltages also may be floating above (below) chassis ground.

The equipment used contains ESD sensitive parts. When installing equipment, follow ESD Safety Procedures. Electrostatic discharges might cause damage to the equipment.

SAFETY SYMBOLS

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CSW Series 5

User Manual California Instruments

Product Family: CSW Series Power Source

Warranty Period: 1 Year

WARRANTY TERMS

AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in material or workmanship within the applicable warranty period stated above, then AMETEK may, at its option: repair or replace the Product; or issue a credit note for the defective Product; or provide the Buyer with replacement parts for the Product.

The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in accordance with the return procedure specified below. AMETEK will, at its expense, deliver the repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the Buyer is in default under the Purchase Order Agreement or where the Product or any part thereof:

 is damaged by misuse, accident, negligence or failure to maintain the same as

specified or required by AMETEK;

 is damaged by modifications, alterations or attachments thereto which are not

authorized by AMETEK;

 is installed or operated contrary to the instructions of AMETEK;  is opened, modified or disassembled in any way without AMETEK’s consent; or  is used in combination with items, articles or materials not authorized by AMETEK.

The Buyer may not assert any claim that the Products are not in conformity with any warranty until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.

PRODUCT RETURN PROCEDURE

Request a Return Material Authorization (RMA) number from the repair facility (must be done in

the country in which it was purchased):

 In the USA, contact the AMETEK Repair Department prior to the return of the

product to AMETEK for repair: Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)

858-450-0085, ext. 2295 or ext. 2463 (direct)

 Outside the United States, contact the nearest Authorized Service Center (ASC). A

full listing can be found either through your local distributor or our website, www.programmablepower.com, by clicking Support and going to the Service Centers tab.

When requesting an RMA, have the following information ready:

 Model number  Serial number  Description of the problem

NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense. NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to an

evaluation fee and applicable freight charges.

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User Manual California Instruments

Table of Contents

 Introduction ................................................................................................................................ 12

1.1 General Description ............................................................................................................................. 12

1.2 CSW Models ........................................................................................................................................ 13

2. Specifications ............................................................................................................................. 14

2.1 Electrical .............................................................................................................................................. 14

2.2 Mechanical .......................................................................................................................................... 24

2.3 Environmental ...................................................................................................................................... 24

2.4 Regulatory ........................................................................................................................................... 25

2.5 Front Panel Controls ............................................................................................................................ 25

2.6 Special Features, Options and Accessories ........................................................................................ 26

2.7 Supplemental Specifications ................................................................................................................ 27

3. Unpacking and Installation ....................................................................................................... 28

3.1 Unpacking ............................................................................................................................................ 28

3.2 Power Requirements ........................................................................................................................... 28

3.3 Mechanical Installation ........................................................................................................................ 29

3.4 Input Wiring – TB1 ............................................................................................................................... 29

3.5 Output Power Connections – TB2 ....................................................................................................... 30

3.6 Connectors - Rear Panel ..................................................................................................................... 32

3.7 Single-Phase and Three Phase Multiple Box System Configurations ................................................. 36

3.8 Output Voltage Ranges ....................................................................................................................... 37

3.9 Functional Test .................................................................................................................................... 37

3.10Tour of the Front Panel ........................................................................................................................ 43

3.11Menu Structure .................................................................................................................................... 49

3.12Output Programming ........................................................................................................................... 83

3.13Waveform Management ...................................................................................................................... 85

3.14Standard Measurements ..................................................................................................................... 89

3.15Advanced Measurements .................................................................................................................... 90

3.16Transient Programming ....................................................................................................................... 99

4. Principle of Operation ............................................................................................................. 104

4.1 General .............................................................................................................................................. 104

4.2 Overall Description ............................................................................................................................ 104

4.3 Controller (A2) (7006-714) ................................................................................................................. 104

4.4 Keyboard/Display Board (A1) (7006-716) .......................................................................................... 104

4.5 Remote Interface (A7) (7006-715) ..................................................................................................... 104

4.6 Analog Board (A3) (5162062) ............................................................................................................ 105

4.7 Auxiliary Power Supply (A8) (5162048) ............................................................................................. 105

4.8 PFC - DC/DC Module (A14, A15 and A16) (5161273)....................................................................... 107

4.9 Phase A, B and C Amplifiers (A17, A18, A19) (5161274-05) ............................................................. 109

4.10Output Filter Board (A9) (5162063) ................................................................................................... 109

4.11Circuit Breaker & Trip Circuit (A5)...................................................................................................... 109

5. Calibration ................................................................................................................................ 111

5.1 Calibration Equipment ....................................................................................................................... 111

5.2 Calibration Screen Access ................................................................................................................. 111

5.3 Routine Calibration ............................................................................................................................ 112

5.4 Non-Routine Calibration .................................................................................................................... 116

6. Service ...................................................................................................................................... 118

6.1 Cleaning ............................................................................................................................................ 118

6.2 General .............................................................................................................................................. 118

6.3 Basic operation .................................................................................................................................. 118

7. Top Assembly Replaceable Parts .......................................................................................... 121

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7.1 Sub assemblies ................................................................................................................................. 121

8. Options ..................................................................................................................................... 122

8.1 RTCA/DO-160 Option ....................................................................................................................... 122

8.2 IEC 61000-4-11 Option ..................................................................................................................... 139

8.3 IEC 61000-4-13 Option ..................................................................................................................... 147

8.4 Option –704: MilStd704 Tests ........................................................................................................... 159

8.5 ABD Option: Airbus ABD0100.1.8 Test ............................................................................................. 171

8.6 AMD Option: Airbus AMD24C Test ................................................................................................... 171

8.7 A350 Option: Airbus A350 (ABD0100.1.8.1) Test ............................................................................. 171

8.8 787 Option: Boeing B787-0147 Test ................................................................................................. 171

8.9 WHM Option ...................................................................................................................................... 172

9. Error Messages ........................................................................................................................ 175

10. Index .......................................................................................................................................... 180

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User Manual California Instruments

List of Figures

Figure 1-1 California Instruments CSW5550 (With Rack Mount Ears) ................................................................ 12

Figure 2-1: CSW5550 – Typical Current De-Rating Chart for 156v AC Range ................................................... 17

Figure 2-2: CSW5550 – Typical Current De-Rating Chart for 312v AC Range ................................................... 18

Figure 3-1:CSW5550 ........................................................................................................................................... 28

Figure 3-2:USB Connector pin orientation ........................................................................................................... 34

Figure 3-3: Rear Panel View for the CSW5550) .................................................................................................. 36

Figure 3-4: Output Power Connections for 1 Source and Multi-source Systems ................................................. 39

Figure 3-5: Functional Test Setup ....................................................................................................................... 40

Figure 3-6: Three CSW Sources, 9-phases with Clock/Lock ............................................................................... 41

Figure 3-7: Shuttle Knob ...................................................................................................................................... 44

Figure 3-8: FUNCTION keypad .......................................................................................................................... 45

Figure 3-9: Entering value from decimal keypad ................................................................................................ 46

Figure 3-10: Cursor UP key movement .............................................................................................................. 47

Figure 3-11: Cursor DOWN key movement ........................................................................................................ 47

Figure 3-12: Main Menu 1 screen ....................................................................................................................... 48

Figure 3-13: Menu 1 through 3 ........................................................................................................................... 49

Figure 3-14: PROGRAM Menu ........................................................................................................................... 53

Figure 3-15: MEASUREMENTS Screen, single phase and three phase modes ................................................ 55

Figure 3-16: HARMONICS/TRACE ANALYSIS screen ...................................................................................... 57

Figure 3-17: TRANSIENTS menu ....................................................................................................................... 60

Figure 3-18: VOLTAGE SURGE/SAG SETUP screen ....................................................................................... 61

Figure 3-19: VOLTAGE SWEEP/STEP SETUP screen ..................................................................................... 63

Figure 3-20: FREQUENCY SWEEP/STEP SETUP screen ................................................................................ 65

Figure 3-21: VOLTAGE/FREQUENCY SWEEP/STEP SETUP screen .............................................................. 66

Figure 3-22: START/VIEW TRANSIENT SEQUENCE screen ............................................................................ 67

Figure 3-23: WAVEFORMS menu ...................................................................................................................... 68

Figure 3-24: APPLICATIONS menu ................................................................................................................... 70

Figure 3-25: SETUP REGISTERS menu ............................................................................................................ 71

Figure 3-26: UTILITY menus .............................................................................................................................. 72

Figure 3-27: GPIB/RS232 SETUP menu ............................................................................................................ 75

Figure 3-28: VOLTAGE/CURRENT CONTROL SETUP menu ........................................................................... 76

Figure 3-29: INITIAL SETUP menus ................................................................................................................... 77

Figure 3-30:LIMIT SETUP menu ......................................................................................................................... 78

Figure 3-31: CONFIGURATION SETUP Menus .................................................................................................. 79

Figure 3-32: MEASUREMENT CAL FACTORS menu ........................................................................................ 81

Figure 3-33: OUTPUT CAL FACTORS menu ...................................................................................................... 81

Figure 3-34: Selecting a waveform ...................................................................................................................... 85

Figure 3-35: Selecting waveforms for single phase or all phases ....................................................................... 85

Figure 3-36: Custom waveform creation with GUI program ................................................................................. 86

Figure 3-37: Waveform crest factor affects max. rms voltage ............................................................................. 87

Figure 3-38: Waveform frequency domain view mode ....................................................................................... 88

Figure 3-39: Scrolling through tabular FFT data ................................................................................................. 92

Figure 3-40: Scrolling through bar chart FFT data .............................................................................................. 92

Figure 3-41: Scrolling through acquired waveform data ..................................................................................... 94

Figure 3-42: SET VOLT trigger source acquisition ............................................................................................. 96

Figure 3-43: Positive trigger delay (Post trigger data) ........................................................................................ 97

Figure 3-44: Negative trigger delay (Pre-trigger data) ........................................................................................ 98

Figure 3-45: Pulse Transients ............................................................................................................................. 99

Figure 3-46: List Transients .............................................................................................................................. 100

Figure 3-47: Switching waveforms in a transient list ......................................................................................... 102

Figure 3-48: START/VIEW TRANSIENT SEQUENCE menu ........................................................................... 103

Figure 4-1: Power Source Module Block Diagram ............................................................................................. 106

Figure 4-2: Internal Assembly Locations ........................................................................................................... 108

Figure 5-1: Test Equipment Hook-up for Calibration ......................................................................................... 115

Figure 5-2: Front Panel Assembly Adjustment Location (Top View) .................................................................. 116

Figure 8-1: Application Menu ............................................................................................................................. 124

Figure 8-2: DO160 Main Menu .......................................................................................................................... 124

Figure 8-3: Normal state .................................................................................................................................... 125

Figure 8-4: Voltage Modulation ......................................................................................................................... 127

Figure 8-5: Frequency Modulation ..................................................................................................................... 128

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User Manual California Instruments

Figure 8-6: Power Interrupt ............................................................................................................................... 129

Figure 8-7: Power Interrupt for Group 2 and 3 .................................................................................................. 130

Figure 8-8: Emergency Screen ......................................................................................................................... 131

Figure 8-9: Abnormal Screen ............................................................................................................................ 133

Figure 8-10: DO-160 DC Main Menu ................................................................................................................ 135

Figure 8-11: Normal State ................................................................................................................................. 135

Figure 8-12: Abnormal State ............................................................................................................................. 137

Figure 8-13: Application menu .......................................................................................................................... 141

Figure 8-14: IEC1000-4-11 Menu ...................................................................................................................... 141

Figure 8-15: IEC Dips and Interrupts ................................................................................................................. 142

Figure 8-16: Voltage Variation screen ............................................................................................................... 144

Figure 8-17: EN 61000-4-11 Voltage Variation specification- Edition 1.0 .......................................................... 145

Figure 8-18: EN 61000-4-11 Voltage Variation specification- Edition 2.0 .......................................................... 145

Figure 8-19: IEC 61000-4-11 GUI screen. ........................................................................................................ 146

Figure 8-20: Application menu .......................................................................................................................... 148

Figure 8-21: IEC 61000-4-13 Menu ................................................................................................................... 148

Figure 8-22: IEC 61000-4-13 FCurve ................................................................................................................ 150

Figure 8-23: IEC 61000-4-13 OSwing ............................................................................................................... 150

Figure 8-24: IEC 61000-4-13 Sweep ................................................................................................................. 151

Figure 8-25: IEC 61000-4-13 Harmonics .......................................................................................................... 152

Figure 8-26: IEC 61000-4-13 Inter harmonics ................................................................................................... 153

Figure 8-27: IEC 61000-4-13 Meister Curve ..................................................................................................... 154

Figure 8-28: IEC 61000-4-13 Test Flowchart Class 1 and 2 ............................................................................. 155

Figure 8-29: IEC 61000-4-13 Test Flowchart Class 3 ....................................................................................... 156

Figure 8-30: MENU 2 SCREEN ........................................................................................................................ 158

Figure 8-31: INTERHARMONICS SCREEN ..................................................................................................... 158

Figure 8-32: Application Menu .......................................................................................................................... 161

Figure 8-33: MIL704 Menu ............................................................................................................................... 161

Figure 8-34: Steady State Menu ....................................................................................................................... 161

Figure 8-35: Transient Menu ............................................................................................................................. 164

Figure 8-36: Emergency Menu ......................................................................................................................... 165

Figure 8-37: Abnormal Screen ......................................................................................................................... 166

Figure 8-38: MIL704 DC Menu .......................................................................................................................... 167

Figure 8-39: Steady State DC .......................................................................................................................... 167

Figure 8-40: Transient Menu ............................................................................................................................ 168

Figure 8-41: Abnormal Test Screen .................................................................................................................. 169

Figure 8-42: Emergency Test ............................................................................................................................ 170

Figure 8-43: Application Screen ........................................................................................................................ 172

Figure 8-44 Watt-Hour Meter Screen ................................................................................................................ 172

Figure 8-45: WH-Meter Screen With Function Active ........................................................................................ 172

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List of Tables

Table 3-1: Wire Sizes ......................................................................................................................................... 31

Table 3-2: System Interface Connector (J32) ..................................................................................................... 32

Table 3-3: RS232 Connector pin out ................................................................................................................... 34

Table 3-4: USB Connector pin out. ...................................................................................................................... 34

Table 3-5: RJ45 LAN Connector pin out. ............................................................................................................. 35

Table 5-1: Load Values for Output Current Calibration ...................................................................................... 112

Table 5-2: External Signal Input Connector Pins ............................................................................................... 113

Table 5-3: AC/DC Zero Adjustment ................................................................................................................... 117

Table 6-1: Basic Symptoms ............................................................................................................................... 118

Table 7-1: Replaceable Parts ........................................................................................................................... 121

Table 8-1: Normal Voltage and Frequency minimum ........................................................................................ 125

Table 8-2: Normal Voltage and Frequency Maximum ........................................................................................ 125

Table 8-3: Normal Voltage Unbalance ............................................................................................................... 126

Table 8-4: Normal VoltageSurge Sequence ...................................................................................................... 130

Table 8-5: Normal Frequency Transient Sequence ........................................................................................... 131

Table 8-6: Normal Frequency Variation Sequence ............................................................................................ 131

Table 8-7: Emergency Voltage and Frequency Minimum .................................................................................. 132

Table 8-8: Emergency Voltage and Frequency Maximum ................................................................................. 132

Table 8-9: Emergency Voltage Unbalance ........................................................................................................ 132

Table 8-10: Abnormal Voltage Minimum ........................................................................................................... 133

Table 8-11: Abnormal Voltage Maximum .......................................................................................................... 133

Table 8-12: Abnormal Frequency Transient ...................................................................................................... 134

Table 8-13: Normal Voltage Minimum ............................................................................................................... 135

Table 8-14: Normal Voltage Maximum .............................................................................................................. 136

Table 8-15: Voltage Surge ................................................................................................................................. 136

Table 8-16: Abnormal Voltage Surge ................................................................................................................ 138

Table 8-17: Phase mapping .............................................................................................................................. 140

Table 8-18: IEC 61000-3-34 Table C.2 .............................................................................................................. 140

Table 8-19: Dips and Interruptions Tests Performed During RUN ALL ............................................................ 143

Table 8-20: Voltage Variations Test Performed During RUN ALL .................................................................... 144

Table 9-1: Error Messages. ............................................................................................................................... 179

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User Manual California Instruments

1. Introduction

This instruction manual contains information on the installation, operation, calibration and maintenance of all power systems that use the CSW5550.

This user manual also covers higher power configurations consisting of multiple units of the CSW5550 operated in parallel. Such models are the CSW11100, CSW16650, CSW22200, CSW27750, CSW33300, CSW38850 and CSW44400.

Figure 1-1 California Instruments CSW5550 (With Rack Mount Ears)

1.1 General Description

The CSW5550 is a high efficiency, lightweight AC power source that provides a precise output with low distortion. The CSW Series offers a 0-156/0-312 AC or DC voltage range. Full power is available from 115/230V to full-scale voltage using a constant power mode of operation.

Two to eight CSW5550 units can be connected in parallel as a single-phase or 3-phase power system for an output of up to 44.4 KVA. They can be operated with AC or DC output.

The CSW5550 Series also offers AC+DC output mode.

Remote Interfaces

The CSW5550 has the standard GPIB, RS232 and USB remote interfaces. The LAN (Ethernet) interface is offered as an option. With the LAN interface the RS232 interface will not be functional.

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1.2 CSW Models

CSW5 C 0 C X 0 0 0 0

Model CSW5550= CSW5 CSW11100 = CSW11 CSW16650 = CSW16 CSW22200 = CSW22 CSW27750 = CSW27 CSW33300 = CSW33 CSW38850 = CSW38 CSW44400 = CSW44

Initial Configuration 1-Phase = A 3-Phase = C

I/F Option Std GPIB/USB/RS232 = 0 LAN/GPIB/USB = 2

AC Line Input Options PFC USA = C PFC International = G

Hardware Options No Option = X LKM = J LKS = K LF = H LF & LKM = A

Firmware Options CODE

None 0 0 0 0

-RTCA/DO160 1 0 0 0

-IEC61000-4-11 0 4 0 0

-Mil Std 704 0 2 0 0

-704F 0 1 0 0

-A350 0 0 8 0

-ABD 0 0 4 0

-ABL 0 0 2 0

-AMD 0 0 0 8

-B787 0 0 0 4

-WHM 0 0 0 1 For multiple options use the HEX sum. For example A350 and ABD would be 00D0 Sum of 0 –9 = HEX 0 –9. Sum of 10 – 15 = HEX A - F

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User Manual California Instruments

2. Specifications

All specifications are for a single CSW5550 unit and 25  5C sine wave output with a resistive load unless noted otherwise.

2.1 Electrical

2.1.1 Input

Function Specification

Input Power

Input Power Factor 0.99

Input Frequency Range 47 to 440 Hz

Efficiency 70% minimum at full-load

Ride-through or hold-up 10 mSec, minimum

Input Current See Table below

Input Turn-on Current Surge

MAXIMUM LINE

CURRENT

USA 27A RMS Not Required 40A RMS INTL 14A RMS 14A RMS 20A RMS

Standard: 208 to 240V option: 380 to 415V

±10%, 3, 3 wire or

L-L

±10%, 3, 4 wire

L-L

Limited to less than peak value of RMS listed in Tables below

MAXIMUM NEUTRAL CURRENT

Input Currents for 3-Phase Input Power

RECOMMENDED

CIRCUIT BREAKER

RATING (MAX.)

REQ’D INPUT

TERMINAL JUMPER

CONNECTIONS

USA ØA to ØB ØA, ØC

INTL

ØA to ØB,

ØB to ØC

CONNECT 1-

PHASE INPUT

POWER TO

ØA, Neutral

VOLTAGE

187-264

VRMS, L-L

187-264

VRMS, L-N

MAXIMUM

INPUT

CURRENT

RECOMMENDED

CIRCUIT BREAKER

RATING (MAX.)

30A RMS 40A RMS

45A RMS 40A RMS

* Only Phase A and Phase B are present at the output.

Single-Phase Input Configurations

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User Manual California Instruments

2.1.2 Output

(ALL SPECIFICATIONS ARE FOR AC AND DC UNLESS NOTED OTHERWISE)

Function Specification

Calibration Interval

Power Factor of Load 0 lagging to 0 leading AC or DC Output Voltage Output Current Per Phase Crest Factor 3.25 (peak output current to RMS output current).

Output Frequency DC, or 40 Hz to 5 kHz Frequency Resolution

( Without CLock/Lock option enabled) Frequency Accuracy: ±0.01% at 25ºC ±0.001%/ºC

Output Power 1850 VA, maximum, per phase AC Noise Level >60 dB RMS below full output (sine wave, 40 to 500 Hz).

Voltage Program and Measurement Accuracy Voltage Program resolution Voltage Stability

Voltage Distortion 0.25% maximum, 40 to 100 Hz; 0.5% maximum to 500 Hz; and 1% maximum

Load Regulation ±0.025% of full scale voltage for a full resistive load to no load; above 1 kHz,

Line Regulation ±0.025% of full scale for a ±10% input line change. Phase Accuracy

Resistive Load Phase Program Resolution

External Amplitude Mod

External Direct Input 0 to 5 VRMS (DC to 5 kHz) for 0 to full-scale output (±2% of full scale output to

DFI output Contact closure to indicate: Loss of AC line and indication of various Status

1 year

0 to 156 VRMS L-N range ; 0 to 312 VRMS L-N range

16A to 115V in 156V range; 8.0A to 230V in 312V range (1850 VA maximum). Multiply current by the number of sources in a multiple power source system

16.00 - 81.91 Hz (0.01 Hz resolution)

81.0 – 819.1 Hz (0.1 Hz resolution) 820 – 5000 Hz (1 Hz resolution)

±0.1% of range. Above 1 kHz, add 0.2%/kHz. Add ±0.1% of full scale for "AC PLUS DC" mode. Valid for 5 to 156 VRMS and 10 to 312 VRMS at 25°C (77°F), sense leads connected. Temperature coefficient less than 50 ppm/°C

0.1 V from Front Panel

0.01 V from remote programming ±0.1% of full scale over 24 hours at constant line, load and temperature. (Measured at Remote Sense point)

to 1 kHz plus 1%/kHz to 5 kHz (Full linear load or No load)

add ±0.015%/kHz

±1º, 40 to 1 kHz plus ±1º/kHz above 1 kHz

±0.1º

0 to 5 VRMS provides 0 to 20%(±2% of full scale output)

3 kHz. ±2% from 3 kHz to 5 kHz). Limited to ±7.25 Vpeak

that can be remotely programmed.

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Function Specification

External Gain Control, RPV 0 to +7.07 VDC for 0 to programmed output. 0 to full-scale output for CSW.

(±2% of full scale output

External Input Impedance 40K for each of the three inputs.

XLOAD The CSW5550 is guaranteed to be stable for power factors from 0 leading to 0

lagging. The most difficult load for most amplifiers is driving large capacitive loads (10-10,000F).Though stable with its normal loop compensation, the CSW can provide additional phase/gain margin with these unusual loads by selecting XLOAD On. This significantly improves the transient response of the amplifier.

X-Load should only be used for reactive loads, and with programmed frequencies of less than 1000 Hz.

Output current for which specifications apply is de-rated for frequencies above 400Hz as a function of voltage, and for maximum power of 1850 VA per phase, as shown in Figure 2-1 and Figure 2-2.

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OUTPUTCURRENTDE‐RATINGFROM45HzTO5kHz

Current

(RMS)

0 35 70 105 140

156

Figure 2-1: CSW5550 – Typical Current De-Rating Chart for 156v AC Range

per Phase

<400Hz

1KHz

2KHz

3KHz

4KHz

5KHz

Voltage (RMS)

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OUTPUTCURRENTDE‐RATINGFROM45HzTO5kHz

Current

(RMS)

0 70 140 210 280

<400Hz

1Khz

2Khz

3KHz

4KHz

5KHz

312

Figure 2-2: CSW5550 – Typical Current De-Rating Chart for 312v AC Range

per Phase

Voltage (RMS)

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

Output Parameter CSW5550 (multiply current and power by the number of power

sources in multi-source power systems)

Current Limit

Range Programmable 0 to 100% of range for all ranges

Resolution 0.01 Arms

Accuracy ± 1% of Range. Add ±1.5%/kHz above 500 Hz

Frequency Range: (Without Cloc/ Lock option enabled) Frequency Accuracy:

16.00 - 81.91 Hz (0.01 Hz resolution)

81.0 – 819.1 Hz (0.1 Hz resolution) 820 – 5000 Hz (1 Hz resolution)

0.01% of programmed value

DC Offset Voltage: Less than 20 mV with linear load in AC Output Mode.

AC Noise Level: >60 dB RMS below full output (sine wave, 40 to 500 Hz)

Output Impedance (CSW5550 only)

1-phase mode, 312V range- meets requirements of IEC-1000-3-2, Annex A, Supply Source. Valid for equipment classes A, B, C, and D

Peak Repetitive Current 52 amps for 156 V range 26 amps for 312 V range

Crest Factor: 3.25 (peak output current to RMS output current)

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2.1.3 Measurements

(All specifications are at 25˚C unless noted otherwise)

Parameter

Frequency 2 counts

RMS Voltage ±0.1% of range from 5 to 156 or 10

RMS Current ±1% of range add ±1.5%/kHz above

Peak Current ±5% of range, 40 to 500 Hz; add

VA Power ±2.5% of range, DC or 40 to 500.

Real Power ±2.5% of range, DC or 40 to 500.

Power Factor (>0.2kVA) Temperature Coefficient <±50 ppm for all functions above↑ Frequency

Phase ±2˚, 40 to 500 Hz, add ±2˚/kHz

Current and Power Accuracy specifications are percent of Range. The Ranges are listed below . Measurement bandwidth is limited to 16 Khz.

Accuracy ()

0 to 45

˚C

to 312 volts. Above 1kHz add

0.2%/kHz

500 Hz Ranges: 0.5 to 16A: 156V range

0.5 to 8A: 312V range Multiply by 3 for 1-phase mode

±1%/kHz 500 to 5 kHz Ranges: 0 to 56A; 156V range 0 to 28A; 312V range Multiply by 3 for 1-phase mode

Add ±1%/kHz above 500 Hz. Ranges: 1.8kVA; 3-phase mode

5.6kVA; 1-phase mode

Add ±1%/kHz above 500 Hz. Ranges: 1.8kW; 3-phase mode

5.6kW; 1-phase mode

±5% of range at full power, 40 to 500 Hz. Add ±1%/kHz above 500 Hz

2 counts (0 to 45

above 500 Hz. (0 to 45

˚C)

Resolution

0.01: 16 to 81.91 Hz

0.1: 82.0 to 819.0 Hz 1: 820 to 5000 Hz

0.01 Volt

0.001 Amp

0.01 Amp

1 VA

1 W

0.01

0.01: 16 to 81.91 Hz

0.1: 82.0 to 819.0 Hz 1: 820 to 5000 Hz ±1˚ for outputs above 20 VRMS

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2.1.4 Harmonic Measurements (CSW series)

Parameter Range

Frequency fundamental 16.00 - 1000 Hz 2 counts 0.01 Hz to 1 Hz

Frequency harmonics 32.00 Hz - 16 kHz

Voltage Fundamental 0.25V 0.01V

Harmonic 2 - 50 0.25V + 0.1% + 0.1%/kHz 0.01V

Current Fundamental !% of Range 0.01A

Harmonic 2 - 50 1% of Range + 0.1%/kHz 0.01A

Harmonics frequency range in three-phase mode is 32 Hz - 16 kHz. Measurement bandwidth is limited to 16 Khz.

Accuracy (  )

2 typ. 0.5

Resolution

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2.1.5 System Specification

Parameter Specification

NV memory storage: 16 complete instrument setups and transient lists, 100 events per list.

Waveforms Sine, square, clipped, user defined

Transients Voltage: drop, step, sag, surge, sweep

Frequency: step, sag, surge, sweep

Voltage and Frequency: step, sweep

IEEE-488 Interface: SH1, AH1, T6, L3, SR1, RL2, DC1, DT1

IEEE 488.2 and SCPI Response time is 10 ms (typical)

RS232C Interface: Bi-directional serial interface

9 pin D-shell connector Handshake: CTS, RTS Data bits: 7, 8 Stop bits: 1,2 Baud rate: 9600, 19200, 38400 (Models without USB I/F) Baud rate: 9600, 19200, 38400, 57600, 115200, 230400, 460800 IEEE 488.2 and SCPI.

Note: Disconnect any USB connection when using the RS232 interface.

USB Interface: Standard USB 1.1 peripheral.

Data transfer rate: 460,800 bps Syntax: IEEE 488.2 and SCPI.

Note: Use of the USB port to control more than one power source from a single PC is not recommended, as communication may not be reliable. Use GPIB interface for multiple power source control.

LAN Interface: Option –LAN. When the LAN interface is installed, the RS232 interface is

disabled.

RJ45 Connector, 10BaseT, 100BaseT or 1000BaseT, Data transfer rate: 460,800 bps Protocol: TCP/IP. Syntax: IEEE 488.2 and SCP Note: Disconnect any USB connection when using the LAN interface.

Current Limit Modes:

Two selectable modes of operation. Constant current and constant voltage with hold-off time and trip.

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System Specification (continued)

Parameter Specification

Front Panel Trigger, BNC connector

Output available at the front panel BNC connector that provides a negative going pulse for any programmed voltage or frequency change. The trigger can be reassigned as an output when running list transients.

Front Panel Phase A, B and C, BNC connectors

These three outputs are representative of the programmed output waveform, magnitude and frequency. 0 to 4.86 Vrms represents 0 to a full-scale output voltage. The output impedance is 100 ohms.

External Signal Individual inputs for an external signal for each of the three phases. A 0

to 5.0 Vrms input provides a 0 to full-scale output voltage of the supplied waveform

External Gain Control (RPV)

Individual inputs for an external DC signal for each of the three phases. A 0 to ±7.07 VDC signal provides a 0 to full-scale output voltage.

/INHIBIT A logic Lo or contact closure input to inhibit the outputs

MOD An input for an amplitude modulation. 0 to 5 Vrms provides 0 to ≥20%

modulation for each of the three output phases

Trigger Input An input to trigger a function

External Synch A TTL input to frequency synchronize the outputs. The Phase A output

can be programmed relative to the external input.

2.1.6 Unit Protection

Parameter Specification

Input Overcurrent: Circuit breaker with current trip control.

Input Overvoltage: Automatic trip of input circuit breaker.

Input Overvoltage Transients:

Output Overcurrent: Adjustable level constant current mode with a maximum set point

Output Short Circuit: Peak and rms current limit.

Overtemperature: Automatic shutdown.

Surge protection to withstand EN50082-1 (IEC 801-4, 5) levels.

between 0% and 10% above programmed value.

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2.2 Mechanical

Parameter Specification

Dimensions: 19” (483 mm) wide x 8.75” (222 mm) high x 23.5” (597 mm) deep

chassis size which is available in a rack mount or stand-alone configuration.

Unit Weight: 126.5 lb. (57.2 kg)

Material: Steel chassis and front panel, Aluminum top cover and rear panel. Finish: Light textured painted external surfaces.

Front and rear panels semi-gloss polyurethane color no. 26440 (medium gray)

Top, bottom and sides semi-gloss polyurethane color no. 26622 (light gray).

Cooling: Fan cooled with air intake on the sides and exhaust to the rear.

Internal Construction:

Rear Panel Connections:

2.3 Environmental

Parameter Specification

Operating Temp:

Storage Temp:

Altitude: < 2000 m

Modular sub assemblies.

(see section 3 for description of connections)

Input terminal block with cover

Output terminal block with cover

Remote voltage sense terminal block with cover

System interface (not for table top use, use only in rack enclosed systems)

Clock and Lock (not for table top use, use only in rack enclosed systems)

RS232, GPIB, USB, LAN (option)

0 to +45 C (32F to 113F)

-40 to +70C.

Relative Humidity:

Installation/Over voltage Category:

Pollution Degree: 2

Indoor Use Only

Vibration: Designed to meet NSTA 1A transportation levels.

Shock: Designed to meet NSTA 1A transportation levels.

24 CSW Series

85% maximum at 25C decreasing linearly to 50% at 40C.



User Manual California Instruments

2.4 Regulatory

Electromagnetic Emissions and Immunity:

Acoustic Noise: 65 dBA maximum at 0% to 50% load, 75 dBA maximum greater

Safety: Designed EN61010-1 European safety standards as required for

2.5 Front Panel Controls

Controls:

Shuttle knob: Allows continuous change of all values including output calibration

Decimal keypad: A conventional decimal keypad facilitates quick entry of numerical

Up/down arrow keys: A set of up and down arrow keys is used to move the cursor

Designed to meet EN50081-2 and EN50082-2 European Emissions and Immunity standards as required for the “CE” mark.

than 50% load to 100% load. Measured at one meter.

the “CE” mark.

and range change.

values such as voltage, current limit, etc. The large blue enter key will make the value you enter effective. Using the SET key allows the user to preset all parameter values and update them all at once by pressing the Enter key.

position in all menus. This allows quick selection of the desired function or parameter.

Function keys: Measure key will display most measurement values. Program key

will show all program parameters. Output on/off key for output relay control. Phase key will switch display to show program and measured values for each phase.

Displays:

LCD graphics display: A large high contrast LCD display with backlight provides easy to

read guidance through all setup operations.

Status indicators: Large and bright status indicators inform the user of important

power source conditions. The Remote lamp informs the user that the unit is under remote control. The Overload lamp indicates that excessive current is being drawn at the output. The Over temperature lamp illuminates when internal heat sink temperatures are too high. The Hi Range indicator is lit any time the unit is switched to high output voltage range. The Output On/Off indicator is on when the power source output relays are closed.

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2.6 Special Features, Options and Accessories

Option Description

- 704 Mil Std 704D & E test firmware.

Mil Std 704A, B, C, & F test software (refer to Avionics Software Manual P/N 4994-971 for details). Note: Requires use of CSWGui Windows application software provided on CD ROM CIC496.

- 787 Boeing 787 Test software (refer to Avionics Software Manual P/N 4994-971 for details). Note: Requires use of CSWGui Windows application software provided on CD ROM CIC496.

- 160 RTCA/DO-160D test firmware

RTCA/DO-160E test software (refer to Avionics Software Manual P/N 4994971 for details).. Note: Requires use of CSWGui Windows application software provided on CD ROM CIC496.

- 411 IEC 1000-4-11 test firmware

- 413 IEC 1000-4-13 test hardware and firmware

-ABD Airbus ABD0100.1.8 Test software (refer to Avionics Software Manual P/N 4994-971 for details).. Note: Requires use of CSWGui Windows application software provided on CD ROM CIC496.

-AMD Airbus AMD24C Test software (refer to Avionics Software Manual P/N 4994971 for details).. Note: Requires use of CSWGui Windows application software provided on CD ROM CIC496.

-LAN Adds Ethernet interface (RJ45 connector) for local area network connection. (Available on P/N 7000-485 and 7000-486 models only).

-LF Limits maximum output frequency to 500 Hz.

-FC Frequency accuracy is ± 0.15% of program value.

- RMS Rack mounting kit with slides. Removable rack ears/handles standard.

-LK Clock/ Lock Option. With this option enabled the programmed frequency resolution is 1 Hz for all programmed values of frequency. If the upper frequency limit is 819 Hz or less the standard program resolution applies.

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2.7 Supplemental Specifications

Supplemental specifications are not warranted and generally reflect typical performance characteristics. These characteristics have been checked on a type test basis only and are not verified on each unit shipped. They are provided for reference only.

2.7.1 Output

Output Parameter

oltage:

Slew rate: > TBD V/micro sec

Stability: 0.25 % over 24 hour period at constant line, load and temperature.

Settling time: < 0.5 msec

Frequency:

Temperature coefficient:

Stability:

 5 ppm per degree C

 15 ppm per year

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User Manual California Instruments

3. Unpacking and Installation

3.1 Unpacking

Inspect the unit for any possible shipping damage immediately upon receipt. If damage is evident, notify the carrier. DO NOT return an instrument to the factory without prior approval. Do not destroy the packing container until the unit has been inspected for damage in shipment.

WARNING: This power source weighs 126.5 lb (57.2kg). Obtain adequate help when

moving or mounting the unit.

3.2 Power Requirements

The CSW5550 Power Source has been designed to operate from a 3-phase, 3-wire, 187 to 264

, AC line or a 3-phase, 4-wire, 342 to 457 V

L-L

CAUTION: Do not connect 400V into the 187-256V unit, the result could be a severely

damaged unit.

,AC line (option -400).

L-L

28 CSW Series

Figure 3-1:CSW5550

User Manual California Instruments

3.3 Mechanical Installation

The CSW series power sources are completely self-contained power sources. They may be used free standing on a bench top or rack mounted using the rack mount/handle kit. The units are fan cooled, drawing air in from the sides and exhausting at the rear. The sides of each unit must be kept clear of obstruction and a 6” clearance must be maintained to the rear. Special consideration of overall air flow characteristics and the resultant internal heat rise must be allowed for with systems installed inside enclosed cabinets to avoid self heating and over temperature problems.

Refer to Paragraph 2.2 for information on outline and mounting dimensions of the unit. Refer to Figure 3-3, Paragraph 3.6 and sub-paragraphs for rear panel connector information.

TYPE MANUFACTURER PART NUMBER

Mounting Kit (for slides) Jonathan BK-3 Slides Accuride C-3307-16D

Ametek CSW16650, CSW5550-400, CSW16650-400, CSW22200, CSW22200-400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual