American Standard RT-SVX39B-EN User Manual

Maintenance
Monthly Maintenance
Before completing the following chec ks, turn the unit OFF and lock the main power disconnect switch open.
WARNING
Rotating Components!
Disconnect all electric power, including remote disconnects before servicing . Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.
Failure to disconnect power before servicing can cause severe personal injury or death.
Filters
Cooling Season
Check the unit’s drain pans and condensate piping to ensure that there are no blockages.
Inspect the evaporator and condenser coils for dirt, bent fins, etc. If the coils appear dirty, clean them according to the instructions described in “Coil Cleaning” later in this section.
Manually rotate the condenser fan(s) to ensure free movement and check motor bearings for wear. Verify that all of the fan mounting hardware is tight.
Inspect the F/A-R/A damper hinges and pins to ensure that all moving parts are securely mounted. Keep the blades clean as necessary.
Verify that all damper linkages move freely; lubricate with white grease, if necessary.
Check supply fan motor bearings; repair or replace the motor as necessary.
Check the fan shaft bearings for wear. Replace the bearings as necessary.
Check the supply fan belt. If the belt is frayed or worn, replace it. Refer to the “Fan Belt Adjustment” section for belt replacement and adjustments.
Verify that all wire terminal connections are tight.
Remove any corrosion present on the exterior surfaces of the unit and repaint these areas.
Generally inspect the unit for unusual condition s (e.g., loose access panels, leaking piping connections, etc.).
Make sure that all retaining screws are reinstalled in the unit access panels once these chec ks are complete.
With the unit running, c h eck and record the: ambient temperature; compressor suction and discharge pressures (each circuit); superheat (each circuit);
Record this data on an “operator’s maintenance log” like the one shown in T able 8, p. 36. If the operating pressures indicate a refrigerant shortage, measure the system superheat. For guidelines, refer to the “Compressor Star t­Up” section.
Important: Do not release refrigerant to the
atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state and local laws.
Heating Season
Inspect the unit’s air filters. If necessary, clean or replace them.
Check supply fan motor bearin gs; repair or replace the motor as necessary.
Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections, as well as damaged wire insulation. Make any necessary repairs.
Verify that the electric heat system operates properly.
Coil Cleaning
Regular coil maintenance, including annual cleaning, enhances the unit’s operating efficiency by minimizing: compressor head pressure and amperage draw; evaporator water carryover; fan brake horsepower, due to increase static pressure losses; airflow reduction.
At least once each year , or more often if the unit is located in a “dirty” environment, clean the evaporator and condenser coils using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils.
Note: For units equipped with hail guards follow removal
procedure listed below.
Hail Guard Removal
Figure 29. Slide-style
34 RT-SVX39B-EN
Maintenance
Unlatch hail guards.
Pull the top of the hail guard outward until the fastener studs are free of the retaining nuts.
Lift the hail guard from the lower retaining brac ket and set aside.
To clean refrigerant coils, use a soft brush and a sprayer (either a garden pump-up type or a high-pressure sprayer). A high-quality detergent is also required; suggested brands include “SPREX A.C.”, “O AKITE 161”, “O AKITE 166” and “COILO X”. If the detergent selected is strongly alkaline (ph value exceeds 8.5), add an inhibitor.
WARNING
Hazardous Chemicals!
Coil cleaning agents can be either acidic or highly alkaline. Handle chemical carefully. Proper handling should include goggles or face shield, chemical resistant gloves, boots, apron or suit as required. For personal safety refer to the cleaning agent manufact u rer’s Materials Safety Data Sheet and follow all recommended safe handling practices. Failure to follow all safety instructions could result in death or serious injury.
1 . Remove enough panels from the un it to gain access to
the coil.
2. Protect all electrical devices such as motors and controllers from any over spray.
3. Straighten any bent coil fins with a fin comb.
4. Mix the detergent with water according to the manufacturer’s instructions. If desired, heat the solution to 150°F maximum to improve its cleansing capability.
6. Spray the leaving-airflow side of the coil first; then spray the opposite side of the coil. Allow the cleaning solution to stand on the coil for five minutes.
7. Rinse both sides of the coil with cool, clean water.
8. Inspect both sides of the coil; if it still appears to be dirty, repeat Step 6 and Step 7.
9. Reinstall all of the compo nents and panels removed in
Step 1 and any protective covers installed in Step 2.
Note: For units equipped with hail guards follow
reinstallation procedure listed below.
Hail Guard Reinstallation
To reinstall the hail guard, locate the bottom of the hail guard in the lower bracket and secure it to the upper unit bracket with the attached fastener s.
Note: Secure hail guard latches.
WARNING
Hazardous Pressures!
Coils contain refriger ant under pressur e. When cleaning coils, maintain coil cleaning solution temperatu re under 150°F to avoid excessive pressure in the coil. Failure to follow these safety precautions could result in coil bursting, which could result in death or serious injury.
Do not heat the detergent-and-water solution above 150°F. Hot liquids sprayed on the exterior of the coil will raise the coil’ s internal pressure and may cause it to burst. Failure to follow proper procedures can result in personal illness or injury or severe equipment damage.
5. Pour the cleaning solution into the sprayer. If a high­pressure sprayer is used:
a. do not allow sprayer pressure to exceed 600 psi. b. the minimum nozzle spray angle is 15 degrees. c. maintain a minimum clearance of 6" between the
sprayer nozzle and the coil.
d. spray the solution perpendicular (at 90 degrees) to
the coil face.
RT-SVX39B-EN 35
Maintenance
Final Process
For future reference, you may find it helpful to record the unit data requested in the blanks provided.
Complete Model Number
Unit Serial Number
Table 8. Sample maintenance log
Refrigerant Circuit #1 Refrigerant Circuit #2
Date
Current Ambient Temp. F/C
Compr. Oil Level
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
Suct. Press. Psig/ kPa
Disch. Press. Psig/ kPa
Liquid Press. Psig/ kPa
Super
-heat F/C
Wiring Diagram Numbers (from unit control panel)
Schematics
Connections
Sub­cool. F/C
Compr. Oil Level
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
- ok
- low
Suct. Press. Psig/kPa
Disch. Press. Psig/ kPa
Liquid Press. Psig/ kPa
Super­heat F/C
Sub­cool. F/C
36 RT-SVX39B-EN
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