American Standard 6147SM Installation Manual

Ultima™ Sensor-Operated
MODEL NUMBERS
Flush Valve
With Side-Mount Operator, Diaphragm-Type
Toilet Urinal
6145SM 6147SM
OPERATING PRESSURE:
25 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
25 gpm (94.6 L/min.)
OPERATING PRESSURE:
20 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
10 gpm (37.9 L/min.)
Installation Instructions
Certied to comply with:
• ASSE 1037
• ANSI/ASME A112.19.2
• ADA Compliant
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
For Parts, Service, Warranty or other Assistance, please call (844) CRT-TEAM / (844) 278-8326 (In Canada: 1-800-387-0369) (In Toronto Area only: 1-905-306-1093)
© 2019 AS America Inc.
1
M965890 Rev. 1.1 (1/19)
Thank you for selecting American Standard...the benchmark of ne quality for over 100 years. To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin.
UNPACKING
Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items.
1. Flush Valve Assembly
2. Vacuum Breaker Assembly for Toilet 2a. Vacuum Breaker Assembly for Urinal
3. Spud Coupling Nut and Washers for Toilet 3a. Spud Coupling Nut and Washers for Urinal
4. Spud Flange for Toilet 4a. Spud Flange for Urinal
All American Standard Products Are Water Tested At Our Factory. Some Residual Water May Remain In The Valve During Shipping
5. Sweat Solder Adapter
6. Cover Tube
7. Wall Escutcheon
8. Supply Stop
9. Side-Mount Operator
10. Wrench Kit
CARE INSTRUCTIONS:
DO: CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH. DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A
CLOTH WITH A COARSE SURFACE.
6
7
9
1
5
8
10
2
2a
3
3a
4
2
4a
M965890 Rev. 1.1 (1/19)
Roughing-in Dimensions
Fig.1
147 mm
(5-13/16")
108 mm-133 mm (4-1/4" to 5-1/4")
SUPPLY DN 19 mm (1" I.P.S. For 1" Top Spud)
FINISHED WALL
38 mm-127 mm
(1-1/2-5")
Roughing-in Dimensions
Fig.2
147 mm
(5-13/16")
108 mm-133 mm (4-1/4" to 5-1/4")
SUPPLY DN 19 mm (3/4" I.P.S. For 3/4" Top Spud)
FINISHED WALL
38 mm-127 mm
(1-1/2-5")
*CRITICAL
253 mm
(9-15/16")
6047.1x1
ROUGH-IN DIMENSION
-C-L-
LEVEL
152 mm
(6")
(Min.)
FOR 1-1/2" TOP SPUD FIXTURES
*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.
" (152mm) minimum above fixture.
292 mm
(11-1/2")
DIMENSION
6047.1x2
ROUGH-IN
DIMENSION
686 mm
(27")
6047.117
ROUGH-IN
610 mm
(24")
Right or Left Hand Installation
TYPICAL WATER CLOSET INSTALLATION:
AFWALL™ TOILET SHOWN
FINISHED WALL
57 mm Min. (2-1/4")
SUPPLY
DN 25 mm
(1" I.P.S.)
6047.1x1
371 mm
-C-L-
(14-5/8")
6047.117
689 mm
(27-1/8")
6047.1x2
765 mm
(30-1/8")
253 mm
(9-15/16")
*CRITICAL
LEVEL
*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.
-C-L-
3/4" VACUUKM BREAKER SHOWN
152 mm
(6)
(Min.)
295 mm (11-1/2")
" (152mm) minimum above fixture.
371 mm (14-5/8")
-C-L-
Right or Left Hand Installation
TYPICAL URINAL INSTALLATION: WASHBROOK URINAL SHOWN
FINISHED WALL
108-133 mm (4-1/4" to 5-1/4")
-C-L-
371 mm (14-5/8")
295 mm (11-1/2")
57 mm Min. (2-1/4")
CRITICAL LEVEL
-C-L-
SEE ROUGH-IN
ABOVE
SUPPLY DN 20 mm (3/4" I.P.S.)
371 mm (14-5/8")
295 mm
(11-1/2")
-C-L-
CRITICAL LEVEL
SEE ROUGH-IN
ABOVE
FINISHED
FLOOR
108 mm, +/-13 mm (4-3/4")(+/-1/2")
RECOMMENDED TOOLS; Fig. 2
1. Teon Tape
2. Flat Blade Screwdriver (For adjusting Supply Stop)
3. Adjustable Wrench
4. Tape Measure
5. Hacksaw
6. Tubing Cutter
7. File
8. For Sweat Connection; Solder and Torch
Fig.2
FINISHED FLOOR
1
2
10'
4
5
7
3
8
6
3
M965890 Rev. 1.1 (1/19)
3/4" TOP SPUD
FLUSH VALVE INSTALLATION
INSTALL SWEAT ADAPTER; Fig. 3
1
CAUTION
Note: Install Optional Sweat Adapter (Supplied) for copper pipe supply line.
1. Measure the distance (A) from the nished wall to the
center of the inlet spud on the xture.
2. Cut the supply pipe 1-1/4" (A-B=C) shorter than the
measurement taken in Step 1. File any rough edges off the end of the supply pipe.
3. Clean the end of the supply pipe. Push the threaded
Adapter until it is seated against the internal stop. Sweat the Adapter to the pipe.
INSTALL COVER TUBE, WALL
2
ESCUTCHEON and STOP VALVE; Fig. 4
1. Measure from nished wall to rst thread of Adapter or
threaded supply pipe (dimension “X”). Cut COVER TUBE (1) to length (X). Apply Teon Tape to the threaded end of the Adapter or supply pipe.
2. Push WALL ESCUTCHEON (2) onto the COVER TUBE (1). Slide both onto the SUPPLY PIPE (3).
3. Push the COVER TUBE (1) in to expose the threads of the supply pipe. With a wrench thread the STOP VALVE
(4) onto the SUPPLY PIPE (3). Align and tighten.
4. Pull COVER TUBE (1) against STOP VALVE (4) and push WALL ESCUTCHEON (2) against nished wall.
Turn water supplies off before beginning
Fig. 3
Fig. 4
Fig. 4a
Fig. 4b
Fig. 4c
FINISHED WALL
A
(A-B)=
C
FILE EDGES
CLEAN
ADAPTER
SOLDER ADAPTER
3
B
FINISHED WALL
X
2
CENTER LINE OF FIXTURE SPUD
32mm (1-1/4")
TEFLON TAPE
2
X
4
1
INSTALL VACUUM BREAKER TUBE; Fig. 5
3
1. Place the SPUD FLANGE (1) over the spud on
the Fixture.
2. Place FRICTION WASHER (3) and SEAL WASHER (4) inside SPUD COUPLING NUT (2) and thread
onto Spud. Do not tighten fully.
3. Insert the VACUUM BREAKER TUBE (5) or (5a) into the SPUD COUPLING NUT (2) and push it down.
Note: If cutting VACUUM BREAKER TUBE (5) to size, note that Critical Line (C/L) on Vacuum Breaker must typically be 6” (152mm) above xture. Consult Code for details.
4
Fig. 5
5a
5a
2
1
1
3 4
M965890 Rev. 1.1 (1/19)
INSTALL FLUSH VALVE; Fig. 6a & 6b
4
1. As shown in Fig. 6a, insert the side INLET FLANGE (1)
on the FLUSH VALVE (2) into the SUPPLY STOP (3). Lubricate the INLET FLANGE O-RING (4) with water if necessary. Lightly tighten COUPLING NUT (5). Fig. 6a.
Important: Do not use lubricants (other than water) or
any type of thread sealing paste or tape.
2. Align the FLUSH VALVE (2) (Fig. 6b) directly above
the VERTICAL TUBE (7) and VACUUM BREAKER COUPLING NUT (6).
Note: There is a ±13mm, (±1/2) tolerance for the 121mm
(4-3/4) dimension. Fig. 6b.
3. Pull the VACUUM BREAKER COUPLING NUT (6) up
to meet the threaded FLUSH VALVE CONNECTION (8) and hand tighten. Align all components of the ush valve assembly. Fig. 6b.
4. Lightly tighten the COUPLING NUT (5) connection rst,
then the VACUUM BREAKER COUPLING NUT (6) and nally the SPUD COUPLING NUT (9). Once alligned correctly, use a wrench to tighten couplings to make water tight connections. Fig. 6b.
5. After installing FLAT SEAL (10) into FLUSHING UNIT (11),
install FLUSHING UNIT (11). Fig. 6b.
Fig. 6a
Fig. 6b
11
10
3
1
5
4
2
+
121mm, 13mm
+
(4-3/4")( 1/2")
5
2
8
FLUSH OUT SUPPLY LINES; Fig. 7
5
1. Make sure supply stop is closed. Remove COVER (1)
from SUPPLY STOP (2). With a at blade screwdriver close CONTROL STOP (2).
2. Remove FLUSH VALVE CAP (3 & 4). Pull out
DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten.
3. With a at blade screwdriver open SUPPLY STOP (2).
to ush line of any debris or sediment.
4. Close SUPPLY STOP (2). Remove FLUSH VALVE
CAP (3 & 4). Replace DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten.
Fig. 7
3
4
5
REMOVE COVER
6 7
9
2
COUNTER-CLOCKWISE
OPENS CONTROL STOP
CLOCKWISE
CLOSES CONTROL STOP
1
5
M965890 Rev. 1.1 (1/19)
ACTIVATION; Fig. 8
6
Note: Four (4) “C” Cell batteries are not factory installed
inside the Flush unit.
1. Remove BATTERY TRAY (1) by loosening SCREW (3).
2. Load 4 “C” Alkaline BATTERIES (5) onto BATTERY TRAY (1).
3. Install battery tray into SIDE MOUNT OPERATOR (2) and
tighten SCREW (3) using WRENCH (4) provided. (Note: last three turns of the wrench will activate the automatic ushing unit)
ADJUSTING SENSOR DISTANCE; Fig. 8 & 9
7
1. Remove BATTERY TRAY (1) by loosening SCREW (3).
Fig. 9
2. Remove FRONT COVER (2) and remove SENSOR
ADJUSTMENT TOOL (4). Fig. 9
3. Install BATTERY TRAY (1) and SCREW (3) back into the
unit. Fig. 9
4. Press RANGE RESET BUTTON (5) (When object in view,
it will ash green light for 7 minute rest period). Fig. 9
5. Stand at a desired distance and use the SENSOR
ADJUSTMENT TOOL (4) to turn SENSOR ADJUSTMENT SCREW (6) all the way counter clockwise and then turn clockwise until green L.E.D begins to Flash. Fig. 9
Fig. 8
3
4
Fig. 9
3
Fig. 10
5
- -
+ +
1
+
-
2
5
6
OPERATION
RANGE
FEATURES
RESET
BUTTON
+
-
1
2
4
LOCATED INSIDE FRONT COVER
ADJUSTING MODES OF OPERATION;
8
Fig. 9 &10
The FLUSH unit includes different modes of operation. Remove FRONT COVER (2) by loosening up SCREW (3) by using a wrench and removing BATTERY TRAY (1). Refer to the “Mode Adjustment Guide” for switch settings. The “Mode Adjustment Guide” can also be found on the inside of side cover for your convenience.
24 Hour
Flush On
Allows the ush valve to automatically ush after 24 hour period of non-use to maintain the trap seal.
It beeps when the battery is running low. If
Alarm Tone
you don’t want it to beep, you can turn off this feature, with the toggle switches.
BATTERY REPLACEMENT; Fig. 8
9
1. Remove BATTERY TRAY (1) by loosening SCREW (3).
2. Replace 4 “C” Alkaline BATTERIES (2). (Note: Replace all
4 batteries at the same time for proper function)
VISUAL INDICATOR GUIDE; Fig. 12
10
User – In View L.E.D (1) – 5 second after a user is in view a
green light ashes 3 times.( during a startup sequence the green light ashes constantly for 7 minutes when a user is in view)
Battery L.E.D (2) – Yellow light ashes which indicates that the batteries all 4 “C” Alkaline batteries will need to be replaced.
Object Lock Sensor (3) – Detects user or object. Mechanical Push Button – Allows manual activation of ush
when needed and when batteries are drained.
Sensor Range
Adjustment
1ON2
Urinal Model Only
Fig. 12
Object Lock Sensor
Battery L.E.D
Mechanical Push Button
Use Sensor
Screw
Operation
Features
User – In View L.E.D
Adjustment
Tool
1ON2
Switch 1
24 Hours Flush On
Switch 2
Alarm Tone Off
Near
-
Urinal Model Only
+
1ON2
Switch 1
24 Hours Flush Off
Switch 2
Alarm Tone On
Far
6
M965890 Rev. 1.1 (1/19)
ADJUST SUPPLY STOP; Fig. 13
OPENS CONTROL STOP
11
IMPORTANT: To avoid overowing, the SUPPLY STOP (3)
must never be opened to the point where the ow from the valve exceeds the ow capacity of the xture. Valve is designed to provide stated ush volume with a 25 gpm ow rate for toilet and 10 gpm ow rate for urinal.
1. Remove COVER (2) from SUPPLY STOP (3).Turn on
water supply 1/4 turn to 1/2 turn(CCW) and test for leaks. Note: Unit may ush for approximately 5 to 10 sec. when water is rst turned on.
2. Push down on HANDLE (4) to initiate ush.
3. Adjust SUPPLY STOP (3) after each ush until the
stated ush volume is achieved, no splashing occurs and the xture is properly cleansed.
4. When adjustment is complete, reinstall COVER (2) and tighten to ensure vandal-resistance.
HOW TO RETROFIT OUR VALVE; Fig. 14
12
(Replaces Industry Standard Manual and Electronic Valves)
Note: In most Retrots the wall escutcheon, supply
stop, cover tube and vacuum breaker do not have to be replaced. If these items do need replacement they must be purchased separately or order the complete ush valve assembly from American Standard.
Fig. 13
REMOVE COVER
3
COUNTER-CLOCKWISE
CLOCKWISE CLOSES
CONTROL STOP
Fig. 14 Fig. 14a Fig. 14b
5
2
1
CLEAN CONNECTIONS
3 4
2
1. Remove COVER (1) from SUPPLY STOP (2) if installed.
Fig. 14.
2. Tu rn water supply off. Fig. 14.
3. Unthread COUPLING NUT (3) and VACUUM BREAKER COUPLING NUT (4). Remove FLUSH VALVE (5).Fig. 4a.
4. Clean all threaded connections before installing the new ush valve. Fig. 14a.
5. Refer to Sections 4, 5 and 6 to complete the retrot installation. Fig. 14b.
LEFT OR RIGHT HAND INSTALLATION;
13
Fig. 15
1. The FLUSH VALVE can be installed either as a right
or left hand installation.
2. Orientate the FLUSH VALVE as shown in Fig. 13 to
desired position for a left or right hand installation.
Fig. 15
Right or Left Hand Installation
Left Hand Right Hand
7
M965890 Rev. 1.1 (1/19)
Ultima™ Sensor-Operated
Flush Valve
With Side-Mount Operator,
Diaphragm-Type
M909318-0070A
INSIDE COVER
M954327-0070A
DIAPHRAGM ASSEMBLY - 0.125 GPF
M954326-0070A
DIAPHRAGM ASSEMBLY - 0.5 GPF
M954319-0070A
DIAPHRAGM ASSEMBLY - 1.0/1.6 GPF
SMGODIA.002
SIDE MOUNT OPERATOR
M964945-0020A
ADJUSTABLE TAILPIECE (4-1/4" to 5-1/4" Rough-in)
OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)
M962836-0020A (8-1/4" to 9-1/4" Rough-in) M962835-0020A (7-1/4" to 8-1/4" Rough-in) M962834-0020A (6-1/4" to 7-1/4" Rough-in) M962833-0020A (5-1/4" to 6-1/4" Rough-in)
M964402-0070A
HIGH BP VACUUM BREAKER REPAIR KIT
MODEL NUMBERS
6145SM
A912809-0070A
TAILPIECE O-RING
M964075-0070A
3/4" SWEAT ADAPTER
M964412-0020A
3/4" VACUUM BREAKER ASSEMBLY FOR 11-1/2" (220 mm)
ROUGH-IN
M952262-0020A
ESCUTCHEON KIT
M952261-0020A
3/4" INLET PIPE
ASSEMBLY
8
M955058-0020A
3/4" STOP VALVE
STOP VALVE REPAIR KIT
To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
M970355-0020A
M924347-0020A
STOP VALVE CAP
For toll-free information and answers to your questions, call:
Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 10:00 a.m. to 4:00 p.m. EST
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of AS America, Inc. ©2019
HOT LINE FOR HELP
(844) CRT-TEAM / (844) 278-8326
IN MEXICO 01-800-839-1200
Weekdays 8:00 a.m. to 7:00 p.m. EST
M965890 Rev. 1.1 (1/19)
Ultima™ Sensor-Operated
Flush Valve
With Side-Mount Operator,
Diaphragm-Type
M909318-0070A
INSIDE COVER
DIAPHRAGM ASSEMBLY 1.1 GPF
DIAPHRAGM ASSEMBLY 1.28 GPF
DIAPHRAGM ASSEMBLY 1.0/1.6 GPF
M954323-0070A
M954322-0070A
M954319-0070A
SMGODIA.002
SIDE MOUNT OPERATOR
M964411-0020A
VACUUM BREAKER
ASSEMBLY 11-1/2"
(220 mm) ROUGH-IN
A912809-0070A
TAILPIECE O-RING
M964945-0020A
ADJUSTABLE TAILPIECE (4-1/4" to 5-1/4" Rough-in)
OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)
M962836-0020A (8-1/4" to 9-1/4" Rough-in) M962835-0020A (7-1/4" to 8-1/4" Rough-in) M962834-0020A (6-1/4" to 7-1/4" Rough-in) M962833-0020A (5-1/4" to 6-1/4" Rough-in)
M964402-0070A
HIGH BP VACUUM BREAKER REPAIR KIT
MODEL NUMBERS
6147SM
M962926-0070A
1" SWEAT ADAPTER
A955056-0020A
1" STOP VALVE
M964413-0020A
VACUUM BREAKER
ASSEMBLY 27"
(686 mm) ROUGH-IN
M952269-0020A
ESCUTCHEON KIT
A955057-0020A
9
1" INLET PIPE
ASSEMBLY
STOP VALVE REPAIR KIT
To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
M970355-0020A
M924347-0020A
STOP VALVE CAP
For toll-free information and answers to your questions, call:
Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 10:00 a.m. to 4:00 p.m. EST
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of AS America, Inc. ©2019
HOT LINE FOR HELP
(844) CRT-TEAM / (844) 278-8326
IN MEXICO 01-800-839-1200
Weekdays 8:00 a.m. to 7:00 p.m. EST
M965890 Rev. 1.1 (1/19)
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