American Standard 6145SM Installation Manual

Ultima™ Sensor-Operated

MODEL NUMBERS

Flush Valve

With Side-Mount Operator, Diaphragm-Type

Toilet Urinal

6145SM 6147SM

OPERATING PRESSURE:

25 psi (owing)-80 psi (static)

FLOW REQUIREMENT:

25 gpm (94.6 L/min.)

OPERATING PRESSURE:

20 psi (owing)-80 psi (static)

FLOW REQUIREMENT:

10 gpm (37.9 L/min.)

Installation Instructions

Certied to comply with:

• ASSE 1037

• ANSI/ASME A112.19.2

• ADA Compliant

NOTE TO INSTALLER: Please give this manual to the customer after installation.

To learn more about American Standard Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com

For Parts, Service, Warranty or other Assistance, please call (844) CRT-TEAM / (844) 278-8326 (In Canada: 1-800-387-0369) (In Toronto Area only: 1-905-306-1093)

M965890 Rev. 1.1 (1/19)

Thank you for selecting American Standard...the benchmark of ne quality for over 100 years. To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin.

UNPACKING

Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items.

1. Flush Valve Assembly

2. Vacuum Breaker Assembly for Toilet 2a. Vacuum Breaker Assembly for Urinal

3. Spud Coupling Nut and Washers for Toilet 3a. Spud Coupling Nut and Washers for Urinal

4. Spud Flange for Toilet 4a. Spud Flange for Urinal

All American Standard Products Are Water Tested At Our Factory. Some Residual Water May Remain In The Valve During Shipping

5. Sweat Solder Adapter

6. Cover Tube

7. Wall Escutcheon

8. Supply Stop

9. Side-Mount Operator

10. Wrench Kit

CARE INSTRUCTIONS:

DO: CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH. DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A

CLOTH WITH A COARSE SURFACE.

M965890 Rev. 1.1 (1/19)

Roughing-in Dimensions

Fig.1

147 mm

(5-13/16")

108 mm-133 mm (4-1/4" to 5-1/4")

SUPPLY DN 19 mm (1" I.P.S. For 1" Top Spud)

FINISHED WALL

38 mm-127 mm

(1-1/2-5")

Roughing-in Dimensions

Fig.2

147 mm

(5-13/16")

108 mm-133 mm (4-1/4" to 5-1/4")

SUPPLY DN 19 mm (3/4" I.P.S. For 3/4" Top Spud)

FINISHED WALL

38 mm-127 mm

(1-1/2-5")

*CRITICAL

253 mm

(9-15/16")

6047.1x1

ROUGH-IN DIMENSION

-C-L-

LEVEL

152 mm

(6")

(Min.)

FOR 1-1/2" TOP SPUD FIXTURES

*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.

" (152mm) minimum above fixture.

292 mm

(11-1/2")

DIMENSION

6047.1x2

ROUGH-IN

DIMENSION

686 mm

(27")

6047.117

ROUGH-IN

610 mm

(24")

Right or Left Hand Installation

TYPICAL WATER CLOSET INSTALLATION:

AFWALL™ TOILET SHOWN

FINISHED WALL

57 mm Min. (2-1/4")

SUPPLY

DN 25 mm

(1" I.P.S.)

6047.1x1

371 mm

-C-L-

(14-5/8")

6047.117

689 mm

(27-1/8")

6047.1x2

765 mm

(30-1/8")

253 mm

(9-15/16")

*CRITICAL

LEVEL

*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.

-C-L-

3/4" VACUUKM BREAKER SHOWN

152 mm

(6)

(Min.)

295 mm (11-1/2")

" (152mm) minimum above fixture.

371 mm (14-5/8")

-C-L-

Right or Left Hand Installation

TYPICAL URINAL INSTALLATION: WASHBROOK URINAL SHOWN

FINISHED WALL

108-133 mm (4-1/4" to 5-1/4")

-C-L-

371 mm (14-5/8")

295 mm (11-1/2")

57 mm Min. (2-1/4")

CRITICAL LEVEL

-C-L-

SEE ROUGH-IN

ABOVE

SUPPLY DN 20 mm (3/4" I.P.S.)

371 mm (14-5/8")

295 mm

(11-1/2")

-C-L-

CRITICAL LEVEL

SEE ROUGH-IN

ABOVE

FINISHED

FLOOR

108 mm, +/-13 mm (4-3/4")(+/-1/2")

RECOMMENDED TOOLS; Fig. 2

1. Teon Tape

2. Flat Blade Screwdriver (For adjusting Supply Stop)

3. Adjustable Wrench

4. Tape Measure

5. Hacksaw

6. Tubing Cutter

7. File

8. For Sweat Connection; Solder and Torch

Fig.2

FINISHED FLOOR

10'

M965890 Rev. 1.1 (1/19)

3/4" TOP SPUD

FLUSH VALVE INSTALLATION

INSTALL SWEAT ADAPTER; Fig. 3

CAUTION

Note: Install Optional Sweat Adapter (Supplied) for copper pipe supply line.

1. Measure the distance (A) from the nished wall to the

center of the inlet spud on the xture.

2. Cut the supply pipe 1-1/4" (A-B=C) shorter than the

measurement taken in Step 1. File any rough edges off the end of the supply pipe.

3. Clean the end of the supply pipe. Push the threaded

Adapter until it is seated against the internal stop. Sweat the Adapter to the pipe.

INSTALL COVER TUBE, WALL

ESCUTCHEON and STOP VALVE; Fig. 4

1. Measure from nished wall to rst thread of Adapter or

threaded supply pipe (dimension “X”). Cut COVER TUBE (1) to length (X). Apply Teon Tape to the threaded end of the Adapter or supply pipe.

2. Push WALL ESCUTCHEON (2) onto the COVER TUBE (1). Slide both onto the SUPPLY PIPE (3).

3. Push the COVER TUBE (1) in to expose the threads of the supply pipe. With a wrench thread the STOP VALVE

(4) onto the SUPPLY PIPE (3). Align and tighten.

4. Pull COVER TUBE (1) against STOP VALVE (4) and push WALL ESCUTCHEON (2) against nished wall.

Turn water supplies off before beginning

Fig. 3

Fig. 4

Fig. 4a

Fig. 4b

Fig. 4c

FINISHED WALL

(A-B)=

FILE EDGES

CLEAN

ADAPTER

SOLDER ADAPTER

FINISHED WALL

CENTER LINE OF FIXTURE SPUD

32mm (1-1/4")

TEFLON TAPE

INSTALL VACUUM BREAKER TUBE; Fig. 5

1. Place the SPUD FLANGE (1) over the spud on

the Fixture.

2. Place FRICTION WASHER (3) and SEAL WASHER (4) inside SPUD COUPLING NUT (2) and thread

onto Spud. Do not tighten fully.

3. Insert the VACUUM BREAKER TUBE (5) or (5a) into the SPUD COUPLING NUT (2) and push it down.

Note: If cutting VACUUM BREAKER TUBE (5) to size, note that Critical Line (C/L) on Vacuum Breaker must typically be 6” (152mm) above xture. Consult Code for details.

Fig. 5

3 4

M965890 Rev. 1.1 (1/19)

INSTALL FLUSH VALVE; Fig. 6a & 6b

1. As shown in Fig. 6a, insert the side INLET FLANGE (1)

on the FLUSH VALVE (2) into the SUPPLY STOP (3). Lubricate the INLET FLANGE O-RING (4) with water if necessary. Lightly tighten COUPLING NUT (5). Fig. 6a.

Important: Do not use lubricants (other than water) or

any type of thread sealing paste or tape.

2. Align the FLUSH VALVE (2) (Fig. 6b) directly above

the VERTICAL TUBE (7) and VACUUM BREAKER COUPLING NUT (6).

Note: There is a ±13mm, (±1/2) tolerance for the 121mm

(4-3/4) dimension. Fig. 6b.

3. Pull the VACUUM BREAKER COUPLING NUT (6) up

to meet the threaded FLUSH VALVE CONNECTION (8) and hand tighten. Align all components of the ush valve assembly. Fig. 6b.

4. Lightly tighten the COUPLING NUT (5) connection rst,

then the VACUUM BREAKER COUPLING NUT (6) and nally the SPUD COUPLING NUT (9). Once alligned correctly, use a wrench to tighten couplings to make water tight connections. Fig. 6b.

5. After installing FLAT SEAL (10) into FLUSHING UNIT (11),

install FLUSHING UNIT (11). Fig. 6b.

Fig. 6a

Fig. 6b

121mm, 13mm

–

(4-3/4")( 1/2")

–

FLUSH OUT SUPPLY LINES; Fig. 7

1. Make sure supply stop is closed. Remove COVER (1)

from SUPPLY STOP (2). With a at blade screwdriver close CONTROL STOP (2).

2. Remove FLUSH VALVE CAP (3 & 4). Pull out

DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten.

3. With a at blade screwdriver open SUPPLY STOP (2).

to ush line of any debris or sediment.

4. Close SUPPLY STOP (2). Remove FLUSH VALVE

CAP (3 & 4). Replace DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten.

Fig. 7

REMOVE COVER

6 7

COUNTER-CLOCKWISE

OPENS CONTROL STOP

CLOCKWISE

CLOSES CONTROL STOP

M965890 Rev. 1.1 (1/19)

ACTIVATION; Fig. 8

Note: Four (4) “C” Cell batteries are not factory installed

inside the Flush unit.

1. Remove BATTERY TRAY (1) by loosening SCREW (3).

2. Load 4 “C” Alkaline BATTERIES (5) onto BATTERY TRAY (1).

3. Install battery tray into SIDE MOUNT OPERATOR (2) and

tighten SCREW (3) using WRENCH (4) provided. (Note: last three turns of the wrench will activate the automatic ushing unit)

ADJUSTING SENSOR DISTANCE; Fig. 8 & 9

1. Remove BATTERY TRAY (1) by loosening SCREW (3).

Fig. 9

2. Remove FRONT COVER (2) and remove SENSOR

ADJUSTMENT TOOL (4). Fig. 9

3. Install BATTERY TRAY (1) and SCREW (3) back into the

unit. Fig. 9

4. Press RANGE RESET BUTTON (5) (When object in view,

it will ash green light for 7 minute rest period). Fig. 9

5. Stand at a desired distance and use the SENSOR

ADJUSTMENT TOOL (4) to turn SENSOR ADJUSTMENT SCREW (6) all the way counter clockwise and then turn clockwise until green L.E.D begins to Flash. Fig. 9

Fig. 8

Fig. 9

Fig. 10

- -

+ +

OPERATION

RANGE

FEATURES

RESET

BUTTON

LOCATED INSIDE FRONT COVER

ADJUSTING MODES OF OPERATION;

Fig. 9 &10

The FLUSH unit includes different modes of operation. Remove FRONT COVER (2) by loosening up SCREW (3) by using a wrench and removing BATTERY TRAY (1). Refer to the “Mode Adjustment Guide” for switch settings. The “Mode Adjustment Guide” can also be found on the inside of side cover for your convenience.

24 Hour

Flush On

Allows the ush valve to automatically ush after 24 hour period of non-use to maintain the trap seal.

It beeps when the battery is running low. If

Alarm Tone

you don’t want it to beep, you can turn off this feature, with the toggle switches.

BATTERY REPLACEMENT; Fig. 8

1. Remove BATTERY TRAY (1) by loosening SCREW (3).

2. Replace 4 “C” Alkaline BATTERIES (2). (Note: Replace all

4 batteries at the same time for proper function)

VISUAL INDICATOR GUIDE; Fig. 12

User – In View L.E.D (1) – 5 second after a user is in view a

green light ashes 3 times.( during a startup sequence the green light ashes constantly for 7 minutes when a user is in view)

Battery L.E.D (2) – Yellow light ashes which indicates that the batteries all 4 “C” Alkaline batteries will need to be replaced.

Object Lock Sensor (3) – Detects user or object. Mechanical Push Button – Allows manual activation of ush

when needed and when batteries are drained.

Sensor Range

Adjustment

1ON2

Urinal Model Only

Fig. 12

Object Lock Sensor

Battery L.E.D

Mechanical Push Button

Use Sensor

Screw

Operation

Features

User – In View L.E.D

Adjustment

Tool

1ON2

Switch 1

24 Hours Flush On

Switch 2

Alarm Tone Off

Near

Urinal Model Only

1ON2

Switch 1

24 Hours Flush Off

Switch 2

Alarm Tone On

Far

M965890 Rev. 1.1 (1/19)

ADJUST SUPPLY STOP; Fig. 13

OPENS CONTROL STOP

IMPORTANT: To avoid overowing, the SUPPLY STOP (3)

must never be opened to the point where the ow from the valve exceeds the ow capacity of the xture. Valve is designed to provide stated ush volume with a 25 gpm ow rate for toilet and 10 gpm ow rate for urinal.

1. Remove COVER (2) from SUPPLY STOP (3).Turn on

water supply 1/4 turn to 1/2 turn(CCW) and test for leaks. Note: Unit may ush for approximately 5 to 10 sec. when water is rst turned on.

2. Push down on HANDLE (4) to initiate ush.

3. Adjust SUPPLY STOP (3) after each ush until the

stated ush volume is achieved, no splashing occurs and the xture is properly cleansed.

4. When adjustment is complete, reinstall COVER (2) and tighten to ensure vandal-resistance.

HOW TO RETROFIT OUR VALVE; Fig. 14

(Replaces Industry Standard Manual and Electronic Valves)

Note: In most Retrots the wall escutcheon, supply

stop, cover tube and vacuum breaker do not have to be replaced. If these items do need replacement they must be purchased separately or order the complete ush valve assembly from American Standard.

Fig. 13

REMOVE COVER

COUNTER-CLOCKWISE

CLOCKWISE CLOSES

CONTROL STOP

Fig. 14 Fig. 14a Fig. 14b

CLEAN CONNECTIONS

3 4

1. Remove COVER (1) from SUPPLY STOP (2) if installed.

Fig. 14.

2. Tu rn water supply off. Fig. 14.

3. Unthread COUPLING NUT (3) and VACUUM BREAKER COUPLING NUT (4). Remove FLUSH VALVE (5).Fig. 4a.

4. Clean all threaded connections before installing the new ush valve. Fig. 14a.

5. Refer to Sections 4, 5 and 6 to complete the retrot installation. Fig. 14b.

LEFT OR RIGHT HAND INSTALLATION;

Fig. 15

1. The FLUSH VALVE can be installed either as a right

or left hand installation.

2. Orientate the FLUSH VALVE as shown in Fig. 13 to

desired position for a left or right hand installation.

Fig. 15

Right or Left Hand Installation

Left Hand Right Hand

M965890 Rev. 1.1 (1/19)

Ultima™ Sensor-Operated

Flush Valve

With Side-Mount Operator,

Diaphragm-Type

M909318-0070A

INSIDE COVER

M954327-0070A

DIAPHRAGM ASSEMBLY - 0.125 GPF

M954326-0070A

DIAPHRAGM ASSEMBLY - 0.5 GPF

M954319-0070A

DIAPHRAGM ASSEMBLY - 1.0/1.6 GPF

SMGODIA.002

SIDE MOUNT OPERATOR

M964945-0020A

ADJUSTABLE TAILPIECE (4-1/4" to 5-1/4" Rough-in)

OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)

M962836-0020A (8-1/4" to 9-1/4" Rough-in) M962835-0020A (7-1/4" to 8-1/4" Rough-in) M962834-0020A (6-1/4" to 7-1/4" Rough-in) M962833-0020A (5-1/4" to 6-1/4" Rough-in)

M964402-0070A

HIGH BP VACUUM BREAKER REPAIR KIT

MODEL NUMBERS

6145SM

A912809-0070A

TAILPIECE O-RING

M964075-0070A

3/4" SWEAT ADAPTER

M964412-0020A

3/4" VACUUM BREAKER ASSEMBLY FOR 11-1/2" (220 mm)

ROUGH-IN

M952262-0020A

ESCUTCHEON KIT

M952261-0020A

3/4" INLET PIPE

ASSEMBLY

M955058-0020A

3/4" STOP VALVE

STOP VALVE REPAIR KIT

To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com

M970355-0020A

M924347-0020A

STOP VALVE CAP

For toll-free information and answers to your questions, call:

Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 10:00 a.m. to 4:00 p.m. EST

IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)

HOT LINE FOR HELP

(844) CRT-TEAM / (844) 278-8326

IN MEXICO 01-800-839-1200

Weekdays 8:00 a.m. to 7:00 p.m. EST

M965890 Rev. 1.1 (1/19)

Ultima™ Sensor-Operated

Flush Valve

With Side-Mount Operator,

Diaphragm-Type

M909318-0070A

INSIDE COVER

DIAPHRAGM ASSEMBLY 1.1 GPF

DIAPHRAGM ASSEMBLY 1.28 GPF

DIAPHRAGM ASSEMBLY 1.0/1.6 GPF

M954323-0070A

M954322-0070A

M954319-0070A

SMGODIA.002

SIDE MOUNT OPERATOR

M964411-0020A

VACUUM BREAKER

ASSEMBLY 11-1/2"

(220 mm) ROUGH-IN

A912809-0070A

TAILPIECE O-RING

M964945-0020A

ADJUSTABLE TAILPIECE (4-1/4" to 5-1/4" Rough-in)

OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)

M962836-0020A (8-1/4" to 9-1/4" Rough-in) M962835-0020A (7-1/4" to 8-1/4" Rough-in) M962834-0020A (6-1/4" to 7-1/4" Rough-in) M962833-0020A (5-1/4" to 6-1/4" Rough-in)

M964402-0070A

HIGH BP VACUUM BREAKER REPAIR KIT

MODEL NUMBERS

6147SM

M962926-0070A

1" SWEAT ADAPTER

A955056-0020A

1" STOP VALVE

M964413-0020A

VACUUM BREAKER

ASSEMBLY 27"

(686 mm) ROUGH-IN

M952269-0020A

ESCUTCHEON KIT

A955057-0020A

1" INLET PIPE

ASSEMBLY

STOP VALVE REPAIR KIT

To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com

M970355-0020A

M924347-0020A

STOP VALVE CAP

For toll-free information and answers to your questions, call:

Mon. - Fri. 8:00 a.m. to 8:00 p.m. EST Saturday 10:00 a.m. to 4:00 p.m. EST

IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)

HOT LINE FOR HELP

(844) CRT-TEAM / (844) 278-8326

IN MEXICO 01-800-839-1200

Weekdays 8:00 a.m. to 7:00 p.m. EST

M965890 Rev. 1.1 (1/19)

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