American Standard 6147, 6145 Installation Manual

Ultima™ Manual Flush Valve
Diaphragm-Type
MODEL NUMBERS
6147 Series 6145 Series
OPERATING PRESSURE:
25 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
25 gpm (94.6 L/min.)
Installation Instructions
Certied to comply with:
• ASSE 1037
• ANSI/ASME A112.19.2
• ADA Compliant
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
OPERATING PRESSURE:
20 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
10 gpm (37.9 L/min.)
For Parts, Service, Warranty or other Assistance, please call (844) CRT-TEAM / (844) 278-8326 (In Canada: 1-800-387-0369) (In Toronto Area only: 1-905-306-1093)
© 2019 AS America Inc.
1
M965874 Rev. 1.1 (1/19)
Thank you for selecting American-Standard...the benchmark of ne quality for over 100 years. To ensure that your installation proceeds smoothly--please read these instructions carefully before you begin.
UNPACKING
Some Residual Water May Remain In The Valve During Shipping
Remove the Flush Valve items from the carton. The illustration below shows all items after they have been removed from the carton. Some items may be packaged partially assembled to other items.
All American Standard Products Are Water Tested At Our Factory.
1. Flush Valve Assembly
2. Vacuum Breaker Assembly for Toilet 2a. Vacuum Breaker Assembly for Urinal
3. Spud Coupling Nut and Washers for Toilet 3a. Spud Coupling Nut and Washers for Urinal
4. Spud Flange for Toilet 4a. Spud Flange for Urinal
5. Sweat Solder Adapter
6. Cover Tube
7. Wall Escutcheon
8. Supply Stop
9. Installation Instruction
CARE INSTRUCTIONS:
DO: CLEAN WITH CLEAR WATER. DRY WITH A SOFT COTTON FLANNEL CLOTH. DO NOT: DO NOT CLEAN THE PRODUCT WITH SOAPS, ACID, POLISH, ABRASIVES, HARSH CLEANERS, OR A
CLOTH WITH A COARSE SURFACE.
6
7
5
8
1
OPERATING PRESSURE:
20 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
10 gpm (37.9 L/min.)
MODEL NUMBERS
6147 SERIES 6145 SERIES
M965874 Rev. 1.1 (1/19)
MANUAL FLUSH VALVE
Toilet, Urinal & Clinic Sink with Manual Operation Flushometer
Toilet Urinal
OPERATING PRESSURE:
25 psi (owing)-80 psi (static)
FLOW REQUIREMENT:
25 gpm (94.6 L/min.)
2
2a
Installation Instructions
Certied to comply with:
• ASSE 1037
• ANSI/ASME A112.19.2
9
• ADA Compliant
NOTE TO INSTALLER: Please give this manual to the customer after installation.
To learn more about American Standard Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
For Parts, Service, Warranty or other Assistance, please call (844) CRT-TEAM / (844) 278-8326 (In Canada: 1-800-387-0369) (In Toronto Area only: 1-905-306-1093)
© 2018 AS America Inc.
3
!!! IMPORTANT !!!
3a
4
4a
2
WHEN MOUNTED ON AN ADA ACCESSIBLE
BOWL, THE ROUGH-IN TO THE SUPPLY INLET
SHOULD BE NO HIGHER THAN 37-1/2” OR THE
HANDLE WILL EXCEED MAXIMUM HEIGHT
ALLOWANCES UNDER ADA GUIDELINES.
M965874 Rev. 1.1 (1/19)
Roughing-in Dimensions Fig.1
FINISHED WALL
38mm-127mm
(1-1/2-5")
Roughing-in Dimensions Fig.2
FINISHED WALL
38mm-127mm
(1-1/2-5")
SUPPLY DN 25 mm (1" I.P.S.)
*CRITICAL
(4-1/4" to 5-1/4")
LEVEL
108-133 mm
-C-L-
152 mm
(6")
(Min.)
FOR 1-1/2" TOP SPUD FIXTURES
*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.
6047.1x1
ROUGH-IN
DIMENSION
292 mm (11-1/2")
6047.117
ROUGH-IN
DIMENSION
610 mm
(24")
6047.1x2
ROUGH-IN
DIMENSION
686 mm
(27")
" (152mm) minimum above fixture.
Right or Left Hand Installation
TYPICAL WATER CLOSET INSTALLATION:
AFWALL™ TOILET SHOWN
FINISHED WALL
57 mm Min. (2-1/4")
SUPPLY
DN 25 mm
(1" I.P.S.)
6047.1x1
371 mm
(14-5/8")
6047.117
689 mm (27-1/8")
6047.1x2
765 mm
(30-1/8")
SUPPLY
DN 19mm
(3/4" I.P.S.)
108-133 mm
(4-1/4" to 5-1/4")
*CRITICAL
LEVEL
152mm
(Min.)
*Note: The Critical Line (-C-L-) on Vacuum Breaker must typically be 6 Consult Codes for details.
-C-L-
(6)
FOR 3/4" TOP SPUD URINAL
295mm
(11-1/2")
(14-5/8")
" (152mm) minimum above fixture.
-C-L-
371mm
Right or Left Hand Installation
TYPICAL URINAL INSTALLATION: WASHBROOK URINAL SHOWN
FINISHED WALL
108-133 mm (4-1/4" to 5-1/4")
-C-L-
371 mm
(14-5/8")
295 mm (11-1/2")
57 mm Min. (2-1/4")
CRITICAL LEVEL
-C-L-
SEE ROUGH-IN
ABOVE
SUPPLY DN 20 mm (3/4" I.P.S.)
371 mm
(14-5/8")
295 mm (11-1/2")
-C-L-
CRITICAL LEVEL
SEE ROUGH-IN
ABOVE
FINISHED
FLOOR
108 mm, +/-13 mm (4-3/4")(+/-1/2")
RECOMMENDED TOOLS; Fig. 2
1. Teon Tape
2. Flat Blade Screwdriver (For adjusting Supply Stop)
3. Adjustable Wrench
4. Tape Measure
5. Hacksaw
6. Tubing Cutter
7. File
Fig.2
FINISHED FLOOR
1
2
10'
4
5
7
3
8
6
3
M965874 Rev. 1.1 (1/19)
1-1/2" TOP SPUD
INSTALL SWEAT SOLDER ADAPTER; Fig. 3
1
CAUTION
Note: Install Optional Sweat Solder Adapter (Supplied) for copper pipe supply line. Fig. 3.
Turn off hot and cold water supplies before beginning.
Fig.3
Fig.3a
FINISHED WALL
A
CENTER LINE OF FIXTURE SPUD
1. Measure the distance (A) from the nished wall to the
center of the inlet spud on the xture.
2. Cut the supply pipe 1-1/4" (A-B=C) shorter then the
measurement taken in Step 1. File any rough edges off the end of the supply pipe.
3. Clean the end of the supply pipe. Push the threaded
Adapter on until it is seated against the internal stop. Sweat the Adapter to the pipe.
2
INSTALL COVER TUBE, WALL ESCUTCHEON and SUPPLY STOP; Fig. 4
1. Measure from nished wall to rst thread of Adapter or
threaded supply pipe (dimension “X”). Cut COVER TUBE (1) to length (X). Apply Teon Tape to the threaded end of the Adapter or supply pipe. Fig. 4a.
2. Push the COVER TUBE (1) into the WALL ESCUTCHEON (2). Slide both onto the SUPPLY PIPE (3).
Fig. 4b.
3. Push the COVER TUBE (1) in to expose the threads of the
supply pipe. Fig. 4c. With a wrench thread the SUPPLY STOP (4) onto the SUPPLY PIPE (3). Align and tighten.
Fig. 4c.
4. Pull COVER TUBE (1) against SUPPLY STOP (4) and push
WALL ESCUTCHEON (2) against nished wall.
Fig. 4
Fig. 4a
Fig. 4b
Fig. 4c
(A-B)=
C
FILE EDGES
CLEAN
ADAPTER
SOLDER ADAPTER
3
B
FINISHED WALL
X
2
32mm (1-1/4)
TEFLON TAPE
2
1
X
4
INSTALL VACUUM BREAKER TUBE; Fig. 5
3
1. Place the SPUD FLANGE (1) over the spud on the Fixture.
2. Place FRICTION WASHER (3) and SEAL WASHER (4)
inside SPUD COUPLING NUT (2) and thread onto Spud. Do not tighten fully.
3. Insert the VACUUM BREAKER TUBE (5) or (5a) into the
SPUD COUPLING NUT (2) and push it down.
Note: If cutting VACUUM BREAKER TUBE (5) to size, note
that Critical Line (C/L) on Vacuum Breaker must typically be 6" (152mm) above xture. Consult Code for details.
4
Fig. 5
5a
5a
2
1
1
3
4
M965874 Rev. 1.1 (1/19)
INSTALL FLUSH VALVE; Fig. 6a & 6b
4
1. As shown in Fig. 6a, insert the TAILPIECE (1) on the
FLUSH VALVE (2) into the SUPPLY STOP (3). Lubricate the INLET FLANGE O-RING (4) with water if necessary. Lightly tighten COUPLING NUT (5). Fig. 6a.
Important: Do not use lubricants (other than water) or
any type of thread sealing paste or tape
Fig. 6a
3
2. Align the FLUSH VALVE (2) (Fig. 6b) directly above the
VACUUM BREAKER (7) and VACUUM BREAKER COUPLING NUT (6).
Note: There is a ±13 mm, (±1/2") tolerance for the 121 mm
(4-3/4") dimension Fig. 6b.
3. Pull the VACUUM BREAKER COUPLING NUT (6) up
to meet the threaded FLUSH VALVE CONNECTION (8) and hand tighten. Align all components of the ush valve assembly. Fig. 6b.
4. Lightly tighten the COUPLING NUT (5) connection rst,
then the VACUUM BREAKER COUPLING NUT (6) and nally the SPUD COUPLING NUT (9). Once alligned correctly, use a wrench to tighten couplings to make water tight connections. Fig. 6b.
Fig. 6b
2
4
5
+
121mm, 13mm
+
(4-3/4")( 1/2")
5 2 8
6 7
9
1
FLUSH OUT SUPPLY LINES Fig. 7
5
1. Make sure supply stop is closed. Remove COVER (1) from
SUPPLY STOP (2). With a at blade screwdriver close CONTROL STOP (2).
2. Remove FLUSH VALVE CAP (3 & 4). Pull out
DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten.
3. With a at blade screwdriver open SUPPLY STOP (2).
to ush line of any debris or sediment.
4. Close SUPPLY STOP (2). Remove FLUSH VALVE
CAP (3 & 4). Replace DIAPHRAGM ASSEMBLY (5). Replace FLUSH VALVE CAP (3 & 4) and tighten
5
Fig. 7
3
4
5
REMOVE COVER
2
COUNTER-CLOCKWISE
OPENS CONTROL STOP
CLOCKWISE
CLOSES CONTROL STOP
1
M965874 Rev. 1.1 (1/19)
ADJUST SUPPLY STOP; Fig. 13
6
IMPORTANT: To avoid overowing, the SUPPLY STOP (3) must never be opened to the point where the ow from the valve exceeds the ow capacity of the xture. Valve is designed to provide stated ush volume with a 25 gpm
ow rate for toilet and 10 gpm ow rate for urinal.
1. Remove COVER (2) from SUPPLY STOP (3).Turn on water
supply 1/4 turn to 1/2 turn(CCW) and test for leaks.
Note: Unit may ush for approximately 5 to 10 sec. when water is rst turned on.
2. Push down on HANDLE (4) to initiate ush.
3. Adjust SUPPLY STOP (3) after each ush until the stated
ush volume is achieved, no splashing occurs and the xture is properly cleansed.
4. When adjustment is complete, reinstall COVER (2) and
tighten to ensure vandal-resistance.
7
HOW TO RETROFIT OUR VALVE; Fig. 14
Replaces Industry Standard Manual and Electronic Valves) Note: In most Retrots the wall escutcheon, supply
stop, cover tube and vacuum breaker do not have to be replaced. If these items do need replacement they must be purchased separately or order the complete ush valve assembly from American Standard.
1. Remove COVER (1) from SUPPLY STOP (2) if installed. Fig. 14.
2. Turn water supply off. Fig. 14.
3. Unthread COUPLING NUT (3) and VACUUM BREAKER
COUPLING NUT (4). Remove FLUSH VALVE (5). Fig. 4a.
Fig. 13
CLOCKWISE CLOSES
CONTROL STOP
Fig. 14 Fig. 14a Fig. 14b
5
2
1
CLEAN CONNECTIONS
REMOVE COVER
3
COUNTER-CLOCKWISE
OPENS CONTROL STOP
3 4
2
4. Clean all threaded connections before installing the new
ush valve. Fig. 14a.
5. Refer to Sections 4, 5 and 6 to complete the retrot installation.
Fig. 14b.
LEFT OR RIGHT HAND INSTALLATION;
8
Fig. 15
1. The FLUSH VALVE can be installed either as a right or left
hand installation.
2. Orientate the FLUSH VALVE as shown in Fig. 13 to desired position for a left or right hand installation.
Fig. 15
Right or Left Hand Installation
Left Hand Right Hand
6
M965874 Rev. 1.1 (1/19)
Ultima™ Manual Flush Valve
Diaphragm-Type
MODEL NUMBER
M909318-0070A
M954323-0070A
DIAPHRAGM ASSEMBLY 1.1 GPF
M954322-0070A
DIAPHRAGM ASSEMBLY 1.28 GPF
M954319-0070A
DIAPHRAGM ASSEMBLY 1.0/1.6 GPF
M954311-0020A
HANDLE ASSEMBLY
M970429-0070A
HANDLE REPAIR KIT
INSIDE COVER
6147 Series
A912809-0070A
TAILPIECE O-RING
M964945-0020A
(4-1/4" to 5-1/4" Rough-in)
OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)
M962836-0020A
(8-1/4" to 9-1/4" Rough-in)
M962835-0020A
(7-1/4" to 8-1/4" Rough-in)
M962834-0020A
(6-1/4" to 7-1/4" Rough-in)
M962833-0020A
(5-1/4" to 6-1/4" Rough-in)
M964402-0070A
VACUUM BREAKER REPAIR KIT
M962926-0070A
1" SWEAT ADAPTER
A955056-0020A
1" SUPPLY STOP
A955057-0020A
1" INLET PIPE ASSEMBLY
M970355-0020A
STOP VALVE
REPAIR KIT
M924347-0020A
SUPPLY STOP CAP
For toll-free information and answers to your questions, call:
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of AS America, Inc. ©2019
To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
HOT LINE FOR HELP
(844) CRT-TEAM / (844) 278-8326
Weekdays 8:00 a.m. to 6:00 p.m. EST
IN MEXICO 01-800-839-1200
Weekdays 8:00 a.m. to 7:00 p.m. EST
M964411-0020A (6147.111, 6174.121, 6147.161)
VACUUM BREAKER ASSEMBLY 11-1/2" (292 mm) ROUGH-IN
M964413-0020A (6147.122, 6147.162)
VACUUM BREAKER ASSEMBLY 27" (686 mm) ROUGH-IN
M952269-0020A (6147 SERIES)
ESCUTCHEON KIT
7
M965874 Rev. 1.1 (1/19)
Ultima™ Manual Flush Valve
Diaphragm-Type
MODEL NUMBER
DIAPHRAGM ASSEMBLY 0.125 GPF
DIAPHRAGM ASSEMBLY 0.5 GPF
DIAPHRAGM ASSEMBLY 1.0/1.6 GPF
M954311-0020A
HANDLE ASSEMBLY
M970429-0070A
HANDLE REPAIR KIT
M909318-0070A
INSIDE COVER
M954327-0070A
M954326-0070A
M954319-0070A
6145 Series
A912809-0070A
TAILPIECE O-RING
M964945-0020A
(4-1/4" to 5-1/4" Rough-in)
OPTIONAL ADJUSTABLE TAILPIECE (Purchased Separately)
M962836-0020A
(8-1/4" to 9-1/4" Rough-in)
M962835-0020A
(7-1/4" to 8-1/4" Rough-in)
M962834-0020A
(6-1/4" to 7-1/4" Rough-in)
M962833-0020A
(5-1/4" to 6-1/4" Rough-in)
M964402-0070A
VACUUM BREAKER REPAIR KIT
M964075-0070A
3/4" SWEAT ADAPTER
M955058-0020A
3/4" SUPPLY STOP
M952261-0020A
3/4" INLET PIPE ASSEMBLY
For toll-free information and answers to your questions, call:
(844) CRT-TEAM / (844) 278-8326
Weekdays 8:00 a.m. to 6:00 p.m. EST
IN CANADA 1-800-387-0369 (TORONTO 1-905-306-1093)
Product names listed herein are trademarks of AS America, Inc. ©2019
To learn more about American Standard Selectronic® Products visit our website at: www.americanstandard-us.com or e-mail us at: CRTTEAM@lixilamericas.com
Weekdays 8:00 a.m. to 7:00 p.m. EST
M970355-0020A
STOP VALVE
REPAIR KIT
M924347-0020A
SUPPLY STOP CAP
HOT LINE FOR HELP
IN MEXICO 01-800-839-1200
M964412-0020A
3/4" VACUUM BREAKER ASSEMBLY
M952262-0020A (6145 SERIES)
ESCUTCHEON KIT
8
M965874 Rev. 1.1 (1/19)
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