Alto Shaam ED2-48 Operation Manual

W164 N9221 Water Street • P.O. Bo x 450 • M en om on ee Fa ll s, Wisconsin 53052-0450 USA

PHONE: [phone] • 800.558.8744 USA /C AN AD A FAX: [phone] • 800.329.8744 U.S .A . ONLY

www.alto-shaam.com

H e a t e d D i s p l a y C a s e s

M u l t i - S h e l f He a t e d D i s p l a y

ED2SYS-48/2S

ED2-48/2S

ED2SYS-72/2S

Models:

ED2-48/2S

ED2SYS-48/2S

ED2-72/2S

ED2SYS-72/2S

ED2-96/2S

ED2SYS-96/2S

ED2-72/2S

ED2SYS-96/2S

• INSTALLATION

ED2-96/2S

• OPERATION

• MAINTENANCE

P RI N TE D I N U. S .A .

MN- 2 86 2 7 • 10/ 0 9

Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Procedures and Precautions . . . . . . . . . . . . . 2

Installation

Installation Requirements . . . . . . . . . . . . . . . . . . 3

Clearance Requirements . . . . . . . . . . . . . . . . . . . 3

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . 4

Electrical Connection. . . . . . . . . . . . . . . . . . . . . . 5

Operating Instructions

User Safety Information. . . . . . . . . . . . . . . . . . . . 6

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Operating Procedures . . . . . . . . . . . . . . . . . . . . . 7

General Holding Guidelines . . . . . . . . . . . . . . . . . 8

Care and Cleaning

Cleaning and Preventative Maintenance . . . . . . . 9

Protecting Stainless Steel Surfaces . . . . . . . . . . . 9

Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . 9

Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . 10

Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service

Counter Top, Front View . . . . . . . . . . . . . . . . 12-13

Shelf Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 14

Counter Top, Back View . . . . . . . . . . . . . . . . 15-16

System, Front View . . . . . . . . . . . . . . . . . . . . . . 17

System, Back View . . . . . . . . . . . . . . . . . . . . . . 18

Wire Diagrams

ED2(SYS)-48/2S, 208-240V . . . . . . . . . . . . . . . 19

ED2(SYS)-72/2S, 208-240V . . . . . . . . . . . . . . . 20

ED2(SYS)-72/2S, 208-240V . . . . . . . . . . . . . . . 21

Warranty

Transportation Damage and Claims. . . Back Cover

Limited Warranty . . . . . . . . . . . . . . . . . Back Cover

i

D E L I V E R Y

This Alto-Shaam appliance has been
thoroughly tested and inspected to insure only the
highest quality unit is provided. Upon receipt,
check for any possible shipping damage and report
it at once to the delivering carrier. See

Transportation Damage and Claims section

located in this manual.

This appliance, complete with unattached
items and accessories, may have been delivered in
one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.

Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to assure prompt service in the event of a
warranty parts and labor claim.

This manual must be read and understood by
all people using or installing the equipment
model. Contact the Alto-Shaam service
department if you have any questions concerning
installation, operation, or maintenance.

NOT E: All claims for warranty must include the

full model number and serial number of
the unit.

U N P A C K I N G

1. Carefully remove the
appliance from the
carton or crate.

NOT E: Do not discard the

carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.

2. Read all instructions in this manual carefully
before initiating the installation of this appliance.

DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner or
manager of the business or to the person
responsible for training operators. Additional

manuals are available from the Alto-Shaam

service department.

3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.

®

®

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 1

1. This appliance is intended to hold or process

foods for the purpose of human consumption.
No other use for this appliance is authorized
or recommended.

2. This appliance is intended for use in commercial

establishments where all operators are familiar
with the purpose, limitations, and associated
hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.

3. Any troubleshooting guides, component views,

and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.

4. This manual should be considered a permanent

part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.

N O T E : Used to notify personnel of

installation, operation, or
maintenance information that is
important but not hazard related.

C A U T I O N

Used to indicate the presence of a hazard that can
or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.

C A U T I O N

Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.

D A N G E R

Used to indicate the presence of a
hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.

W A R N I N G

Used to indicate the presence of a
hazard that CAN cause personal injury,
possible death, or major property
damage if the warning included with
this symbol is ignored.

SAF E TY P R OCED U RES
AND PREC A UTIO N S

Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.

N O T E

For equipment delivered for use
in any location regulated by the
following directive:

DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 2

S IT E IN S TA L L AT I O N

®

C A U T I O N

METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

D A N G E R

IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH
OR CAUSE PROPERTY DAMAGE.

READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.

C A U T I O N

TO PREVENT PERSONAL INJURY,

USE CAUTION WHEN MOVING OR

LEVELING THIS APPLIANCE.

I N S TA L L AT I O N

In order to maintain
established National
Sanitation Foundation
standards, all
stationary floor models
must be sealed to the
floor with a R.T.V. or
silastic meeting N.S.F.
requirements or
have 6" (152mm)
unobstructed clearance
beneath the unit.

1. The appliance must
be installed on a
stable and level surface.

2. DO NOT install this appliance in any area where it
may be affected by any adverse conditions such as
steam, grease, dripping water, high temperatures, or
any other severely adverse conditions.

3. DO NOT install a heated display case near a cold air
source such as a freezer, air conditioning vents, or
in any area where outside air fluctuation can
affect performance.

4. This appliance must be kept free and clear of
any obstructions blocking access for maintenance
or service.

5. Care must be taken when moving this unit into
place because of its glass components.

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 3

A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a
qualified service technician. Installation and
start-up adjustments are the responsibility of the
dealer or user. These adjustments include but are
not limited to thermostat calibration, door
adjustment, leveling, electrical hook-up and
installation of optional casters or legs.

LEVELING

Level the appliance from side-to-side
and front-to-back with the use of a spirit level.

We recommend checking the level periodically to
make certain the floor has not shifted nor the
appliance moved.

NOTE: Failure to properly level this appliance

can cause improper function.

MINIMUM CLEARANCE REQUIREMENTS

Counter and table units must be mounted on legs
of a sufficient 4" (102mm) height to provide
minimum unobstructed space beneath the unit.
These legs are supplied with the unit. Warranty
will become null and void if these directions are
not followed.

I N S TA L L AT I O N

48" (1219mm)

26-1/8" (661mm)

23-11/16" (601mm)

18-15/16"

(482mm)

3" (76mm)
ADJUSTABLE
PEGS IN EACH
CORNER

ELECTRICAL

PAN EL

ELECTRICAL

OUTLET

47-7/8" (1216mm)

3 ANGLE

SHELF

23-11/16" (601mm)

27-1/2" (699mm)

25-5/8" (650mm)

36-13/16" (934mm)

37-13/16" (959mm)

10-1/4"

(259mm)

47-7/8" (1216mm)

ELECTRICAL

PAN EL

18-15/16"

(482mm)

3" (76mm)
ADJUSTABLE
PEGS IN EACH
CORNER

ELECTRICAL

OUTLET

26-1/8" (661mm)

23-11/16" (601mm)

47-7/8" (1216mm)

72" (1829mm)

3" (76mm) ADJUSTABLE
PEGS IN EACH CORNER

96" (2438mm)

ELECTRICAL PANEL

ELECTRICAL

OUTLET

26-1/8" (661mm)

23-11/16" (601mm)

47-7/8" (1216mm)

18-15/16"

(482mm)

48" (1220mm)

8-3/4"

(223mm)

8-9/16"

(216mm)

3-11/16"
(93mm)

1" (26mm)

36-3/4" (932mm)

2"

(52mm)

26-1/2" (673mm)

3 ANGLE

SHELF

48" (1220mm)

10-5/16"

(261mm)

S IT E IN S TA L L AT I O N

E D2 & ED 2 S Y S S E R I ES

ED2SYS-48/2S

ED2SYS-72/2S

ED2-2S PROFILE

ED2SYS-2S PROFILE

ED2SYS-96/2S

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 4

E LE C T R IC A L C O N N EC T I O N

D A N G E R

ELECTRICAL CONNECTIONS MUST

BE MADE BY A QUALIFIED SERVICE

TECHNICIAN IN ACCORDANCE WITH

APPLICABLE ELECTRICAL CODES.

D A N G E R

To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code
ANSI/NFPA No. 70. In Canada, all
electrical connections are to be
made in according with CSA C22.1,
Canadian Electrical Code Part 1 or
local codes.

D A N G E R

ENSURE POWER SOURCE

MATCHES VOLTAGE STAMPED

ON APPLIANCE NAMEPLATE.

E L E C TRI C A L

E D 2 - 4 8 / 2 S , E D 2 S Y S -4 8 / 2 S

VO LTAGE PH ASE C YC LE/ HZ A MP S K W

208-240 (AG CY)1 50/60 11.7 2.8

at 208 1 50/60 10.0 2.1
at 240 1 50/60 11.6 2.8

E D 2 - 7 2 / 2 S , E D 2 S Y S -7 2 / 2 S

VO LTAGE PH ASE C YC LE/ HZ A MP S K W

208-240 (AG CY)1 50/60 17.9 4.3

at 208 1 50/60 17.1 3.6
at 240 1 50/60 19.6 4.7

E D 2 - 9 6 / 2 S , E D 2 S Y S -9 6 / 2 S

VO LTAGE PH ASE C YC LE/ HZ A MP S K W

208-240 (AG CY)1 50/60 21.8 5.2

at 208 1 50/60 20.2 4.2
at 240 1 50/60 23.3 5.6

NE MA L6-30P

30A, 250V P LU G

NE MA L6-30P

30A, 250V P LU G

NE MA 6-20P

20A, 250V P LU G

I N S TA L L AT I O N

The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National
Electrical Code and applicable local codes.

Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is
easily accessible in case of an emergency. Arcing
will occur when connecting or disconnecting the
unit unless all controls are in the “OF F” position.

Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed
by a licensed electrician in accordance with
applicable local electrical codes.

REGARDING INTERNATIONAL
STANDARD UNITS:

If the unit is not equipped with flexible cord
with plug, an all-pole country approved
disconnection device which has a contact
separation of at least 3mm in all poles must be
incorporated in the fixed wiring for disconnection.
When using a cord without a plug, the
green/yellow conductor shall be connected to the
terminal which is marked with the ground symbol.
If a plug is used, the socket outlet must be easily
accessible. If the power cord needs replacement,
use a similar one obtained from the distributor.

For 230V units: To prevent an electrical shock
hazard between the appliance and other
appliances or metal parts in close vicinity, an

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 5

equalization-bonding stud is provided. An
equalization bonding lead must be connected to
this stud and the other appliances / metal parts
to provide sufficient protection against potential
difference. The terminal is marked with the
following symbol.

O P E R AT I N G I N S T R U C T I O N S

D A N G E R

DIS C ONNE C T UN I T FR OM

POW E R SO U RCE BEFOR E

CLE A NING OR S E RVIC ING.

C A U T I O N

METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN IN
OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.

D A N G E R

AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.

SEV E RE D A MAGE OR

ELE C TRIC A L HA ZARD

COU L D RE S ULT.

WARRANTY BECOMES VOID IF

APPLIANCE IS FLOODED

U SE R SA F E T Y I NF O R M AT I O N

This appliance is intended for use in commercial
establishments where all operators are familiar with
the purpose, limitations, and associated hazards of this
appliance. Operating instructions and warnings must
be read and understood by all operators and users.

BEFORE INITIAL USE:

Before operating, clean with a damp cloth and mild
soap solution. Glass cleaner can be used on the glass.

SPECIAL INSTRUCTIONS:

1. Do not allow liquids or food to come in

direct contact with the glass shelves.

2. Use hand protection when handling
hot items.

3. Be certain only hot foods in appropriate
heat tested containers are used.

4. It is recommended that plastic or paper
containers be used. Pans or dishes will
scratch the glass.

5. Be careful not to overheat as this may
cause some containers to melt.

6. Do not stack containers.

HEATING CHARACTERISTICS

The heated upper glass surface provides
even heat transfer to hot food in heat tested
containers that are held in direct contact
with the glass top.

PRODU C T C APA CITY

ED2-48/2S; ED2SYS-48/2S

TOP SHELF

Twelve (12) chicken boats with dome cover

BOTTOM SHELF

Fifteen (15) chicken boats with dome cover

To avoid personal injury and damage to the unit, treat glass with care.

ED2(S Y S ) /2s S eries Opera t i o n & Ca r e Ma n u a l • 6

ED2-72/2S; ED2SYS-72/2S

TOP SHELF

Eighteen (18) chicken boats with dome cover

BOTTOM SHELF

Twenty-one (21) chicken boats with dome cover

ED2-96/2S; ED2SYS-96/2S

TOP SHELF

Twenty-four (24) chicken boats with dome cover

BOTTOM SHELF

Thirty (30) chicken boats with dome cover

Remember –– glass can shatter.