OperatesOperates
of the water!
of the water!
IN or OUTIN or OUT
•PAL2100
•PAL3100
•PAL4000
•PAL5200
Instruction Manual
CYCLONE POND PUMP™
•PAL6550
•PAL8000
•PAL10300
TABLE OF CONTENTS
Introduction.........................................................................
Thank you for purchasing one of
Alpine’s Cyclone pumps.
At Alpine, our goal is to supply our customers with
quality products that provide convenience and
value to your life. We hope you enjoy your purchase
and thank you for choosing Alpine: Your One Stop
Shop for all your Solar, Gift, Garden and Pond Supplies.
Our Cyclone pumps are ideal for heavy
duty waterfall or lter systems, as they have the
needed power to move large quantities of water through
your water feature. They are designed for continuous
operation even in the harshest pond environments.
2
Safety Information.............................................................
Components and Pump Parts........................................
Installation............................................................................
Operation and Maintenance..........................................
Replacing the Impeller.....................................................
Winter Pump Care..............................................................
Troubleshooting.................................................................
Replacement Parts List.....................................................
2
3
4
6
7
9
9
10
LIMITED 3 YEAR WARRANTY
At their own discretion, Alpine Corporation will repair or replace any pump found to have Manufacturer’s defects as
follows: Pump body, cover, lter and accessories within three years of original purchase. Impeller and internal moving parts
are warranted for one year of original purchase. This warranty does not cover any replaceable ltering material supplied with
the pump or lter as it is considered expendable. Proof of purchase is required. Warranty does not cover damage resulting
from negligent handling, misuse or lack of reasonable maintenance or care. Warranty is valid against defects due to material
and the company’s workmanship only. The sole obligation is at Alpine’s discretion to replace/repair the defective unit with a
suitable replacement part. Units should be checked for proper operation prior to returning as defective. No liability for loss
or damage of any nature or kind, whether arising out of or from the use of the product, whether defective or not defective, is
assumed by Alpine Corporation or its aliates. Damaging, cutting or altering power cord, removing or defacing product labels
voids any warranty consideration. Damages or injuries resulting from negligence or misuse of the product are not covered by
warranty.
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
1
INTRODUCTION
The Cyclone pump is ideal for pond owners looking for energy-ecient performance, ow, and ease of
maintenance. The Cyclone pumps come with a high-performance, extremely sturdy, asynchronous motor and 33foot cord. This versatile pump can be used vertically, horizontally, and in or out of water. The pump features simple
maintenance, with a removable rotor assembly, water-resistant ceramic bearings for continuous and trouble-free use.
Your Alpine Cyclone pump is oil-free, magnetic-driven and is epoxy protected, with a ceramic shaft for long lasting
dependable performance. This pump is equipped with a pre-lter cage which handles solids up to a quarter inch in size.
For a car to stay in great condition, proper maintenance is required. Therefore, Alpine suggests that once a week,
you verify that the pump is performing satisfactorily. If you detect a drop in pump performance (such as a decrease in
water ow from the pump or to the waterfall), rst clean the pump’s pre-lter cage and the tubing connected to the
pump. If the water ow is still not fully restored to its original performance, simply clean the impeller and internal pump
(See page 6 for maintenance instructions)
body.
SAFETY INFORMATION
WARNING: Risk of electric shock – This pump has not been approved for use in swimming pool or marine areas
WARNING: To provide continued protection against risk of electric shock, connect to properly grounded, ground
fault circuit interrupter (GFCI) outlets only, using the following guidelines:
(A) Read and follow all safety instructions and all the important notices on the appliance before using the pump.
Failure to do so may result in loss of sh life and/or damage to this appliance.
(B) Have a qualied electrician install a properly grounded receptacle outlet, acceptable for outdoor use and
protected from snow and rain.
(C) Any wiring of pumps should be performed by a qualied electrician to ensure code compliance and user
safety.
(D) This is a pond pump. This pump has been evaluated for use with water only. Do not use this pump for other
than intended use (i.e.: do not use in swimming pools, aquariums, etc. Not to be used as a sump pump.)
(E) Do not use this pump in swimming pools or other situations where people are immersed
(F) If an extension cord is necessary, ensure connection is watertight and dust proof. A cord with proper rating
should be used. A cord rated for less amps or watts than the appliance rating may overheat. Care should be
taken to arrange the cord so that it will not be tripped over or pulled. The connection should be carried out
by a qualied electrical installer.
(G) Unplug pump at receptacle outlet when not in use or before removal from pond.
(H) To reduce risk of electrical shock, all wiring and junction connections should be made per local codes.
Requirements may vary depending on usage and location.
(I) Inspect the power cable before using. The power cable should be protected at all times to avoid punctures,
cuts, bruises and abrasions. Never cut the cord.
(J) Never handle power cords with wet hands.
(K) To avoid injury, do not touch moving or hot parts.
(L) Do not use power cable to lift pump. (Figure 1.1)
IMPORTANT: Alpine Corporation is not responsible for losses, injury, or death resulting from a failure to observe
these safety precautions, misuse or abuse of pumps or equipment.
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
Figure 1.1
2
COMPONENTS AND PUMP PARTS
v
u
w
x
uPump Body zRubber Fitting For
Multi-Hose Adapter
For Models:
•PAL2100 •PAL5200
•PAL3100 •PAL6550
•PAL4000 •PAL8000
vO-Ring {Multi-Hose Adapter-
0.75”-1.5
For Models:
•PAL2100 •PAL5200
•PAL3100 •PAL6550
•PAL4000 •PAL8000
y
(Figure 2.1)
wImpeller |Multi-Hose Adapter-
1”-1.25
For Models:
•PAL2100 •PAL5200
•PAL3100 •PAL6550
•PAL4000 •PAL8000
xPump Body Cover }1 3/4” Adapter Fitting
A. (PAL2100 - PAL3100)
B. (PAL4000 - PAL8000)
yPump Pre-lter Cage ~3 1/2” Adapter Fitting
For Model:
•PAL10300
3
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
(Chart 1.1)
PUMP INFORMATION
ALPINE
ITEM #
PAL2100 1.6 192 2100 20’ 1
PAL3100 2.3 276 3100 21
AMPS
(MIN-MAX)
WAT TS
(MIN-MAX)
MAX
FLOW
MAX
HEIGHT
1/2
OUTLET
CONNECTION
’ 1
1/2”
1/2”
CORD
LENGTH
1ft 5ft 10ft 15ft 20ft 25ft 30ft 35ft
GPH FLOW RATE
33’ 2070 1532 790 -- -- -- -- --
33’ 3070 2251 1390 479 -- -- -- --
PAL4000 2.55 306 4000 21’ 2” 33’ 3963 3052 2140 1229 317 -- -- --
PAL5200 3.55 426 5200 25’ 2” 33’ 5184 4230 3175 2121 1067 -- -- --
PAL6550 3.80 456 6550 26’ 2” 33’ 6505 5369 4132 2896 1659 422 -- --
PAL8000 4.50 540 8000 26’ 2” 33’ 7926 6439 4954 3467 1982 494 -- --
PAL10300 8 960 10300 40’ 2
1/2”
33’ 9885 8229 6168 4597 2756 1641 941 452
(chart 1.2)
INSTALLATION
•Only operate the pump when it has water running through it. Failure to do so will overheat the pump and cause it to
fail, thus voiding the warranty. DO NOT OPERATE DRY! If you are going to use your Cyclone pump “in-line” or “out of
the water,” you must prime the pump before turning it on. Priming a pump means to feed water into the tubing both
in and out of the pump, to help create a suction eect to draw the water from the source. Failure to do so may cause
your pump to run dry, because of air in the system- which could cause the pump to appear not to be working and will
eventually burn out the pump altogether. Remember, running a Cyclone pump dry voids the warranty!
•Be sure that the pre-lter cage is fully snapped shut. Failure to operate the pump without the pre-lter cage on will
allow large debris to enter the pump, causing the pump to fail and voiding the warranty. To protect your sh or other
pond wildlife from being sucked into the pump, it is highly recommended to not operate the pump without the
pre-lter cage on.
(Figure 3.1)
•Do not wear loose clothing that may become entangled in the impeller or other moving parts during installation.
•Keep clear of suction and discharge openings. DO NOT insert ngers in pump with power connected.
•Do not pump hazardous materials or liquids, such as oil, saltwater or organic solvents.
•Be sure no debris will block or restrict the pre-lter cage from water entering.
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
4
TYPICAL INSTALLATION FOR YOUR POND
The Cyclone pump is designed to be submerged directly into the pond or out of the pond as long as water is running through the
pump. To maximize pond circulation, locate the pump as far away as possible from the location of the water entering back into
the water feature.
(Figure 3.2)
It is recommended that the pump is NOT positioned in the deepest area of the pond. This will protect the sh from suocating by
preventing the pond from completely draining in case of a leak in the tubing. Bricks or stones can be used, if needed, to raise the
pump up o the bottom of the pond. The pump should be placed a maximum depth of 6.5 feet (2 meters).
u
The Cyclone pump includes ttings for
all water features.
v
A at rubber washer seal is included
for a hand-tight and leak-free connection. Make sure the at rubber washer
is in place before installing the tting.
w
The threaded collar on all of the
ttings enables the Cyclone pump to
be installed and removed without the
need for any tools. Do not use tools
to attach the ttings onto the pump
discharge as the tool might break the
tting. Fittings need to be
hand-tightened only.
(PAL2100 – PAL8000 only)
(Figure 3.3)
(Figure 3.4)
(Figure 3.5)
y
If using tubing with a larger diameter
than the smaller ttings of the
Multi-Hose Adapters, cut o the smaller
section to avoid any ow restriction.This
way your pump will perform at optimal
level.
(Figure 3.7)
z
Attach the tubing to the multi-hose
adapter. If the tubing is loose on the
multi-hose adapter, use a hose clamp
(not included) to secure the tubing to
the tting.
(Figure 3.8)
{
Connect the other end of the pump
tubing to an Alpine pond lter, waterfall,
or water feature.
(Figure 3.9)
x
Install the right-sized Multi-Hose
adapter based on the diameter of the
tubing you are using.
5
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
(Figure 3.6)
|
Place the pump into your water feature.
Be sure it is fully submerged before
plugging into a GFCI (ground fault circuit
interrupter). Once the pump is running
and water is circulating through the
lter(s) or waterfalls, check for any tting
or waterfall leaks where the external
connections are made.
(Figure 3.10)
(Chart 2.1)
OPERATION AND MAINTENANCE
WARNING: Always unplug or disconnect all appliances in the pond from the electrical supply before installing,
repairing, maintaining or handling the equipment in the water.
To avoid shortening the life of the pump, follow these simple maintenance procedures:
-Once a week, verify that the pump performance is satisfactory. If you detect a drop in pump performance (such
as a decrease in water ow from the pump or to the waterfall) rst clean the pump’s pre-lter cage and tubing. If
the water ow is still not fully restored to its original performance, clean the impeller and internal pump body.
-The pump impeller includes a high quality ceramic shaft that provides long-lasting, reliable performance when
properly maintained. However, extreme care should be taken when handling the shaft during maintenance.
Avoid dropping or pressing too hard on it to avoid breakage or hairline fractures, which may cause the shaft to
snap while in operation.
-This pump is suitable for use in water temperatures from 32 degrees Fahrenheit (0 degrees Celsius) to 95 degrees
Fahrenheit (35 degrees Celsius).
-To keep the pump in long lasting working conditions, always replace any worn parts.
Pump Pre-Filter Cage
Do not remove the pump’s pre-lter cage while operating the pump. Failure to operate the pump
without the pre-lter cage or operating the pump with a broken cage will allow large debris to enter the pump
causing damage to the pump, thus voiding the warranty.
Pump Pre-Filter Cleaning
We recommend inspecting your pump on a regular basis to ensure it is functioning properly. If you notice
the water ow rate diminish, it may be due to the pump’s pre-lter cage being blocked with debris. In many cases,
the clogged lter cage can be cleaned by reaching into the pond and pulling the pump out of the water to remove
the debris from the lter cage.
Important Note: Always disconnect the power before performing maintenance on the pump. Pull o any debris
stuck to the pump pre-lter cage and/or use a garden hose to spray o any debris stuck to the lter cage.
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
(gure 4.1)
6
REPLACING THE IMPELLER
If you have thoroughly cleaned the pre-lter cage and still have diminished ow rates, then you will need to remove and
inspect the impeller and internal pump body.
u Remove the pre-lter by pulling the cage o the front of
the pump.
v Remove the 4 screws securing the pump body cover to
the pump body.
w
Twist the pump cover to the left to remove the pump
cover body.
(Figure 5.1)
(Figure 5.2)
(Figure 5.3)
x
Pull the impeller out of the pump body.
y
If your impeller and internal pump body have excessive
scale build-up, clean with a mild acid, such as white vinegar or
non-abrasive calcium, lime and rust remover product using a
sponge or soft-bristled brush that won’t scratch the stainless
steel. Removing scale build-up will allow your pump to run
like new again.
7
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(Figure 5.4)
(Figure 5.5)
(Chart 3.1)
z
After the impeller and internal body are cleaned,
place the impeller back into the pump body.
Twist the impeller to either the left or right until it
clicks into place.
(Figure 5.6)
{
There are pins on the pump body that the
impeller will click into. The impeller has
openings on the back for the pins to click into.
|
Place the pump body cover 45 degrees to the left
and twist to the right to lock into place.
}Connect the pump body cover to the pump body
and secure by tightening with the 4 screws.
(Figure 5.7)
(Figure 5.8)
(Figure 5.9)
~ Connect the pre-lter cage to the pump body by
sliding into place.
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
(Figure 5.10)
(Chart 3.2)
8
WINTER PUMP CARE
In cold climates, Alpine highly recommends to store your pump inside during the coldest months of the year. You may still
use your Cyclone pump during the winter time, but the Cyclone pump cannot be used in below freezing temperatures. This
pump is suitable for use in water temperatures from 32 degrees Fahrenheit (0 degrees Celsius) to 95 degrees Fahrenheit (35
degrees Celsius).
Please follow the steps below:
1. Disconnect the plug cord from the power supply.
2. Disconnect the tubing connected to the tting.
3. Clean the pump and pre-lter with fresh water and store the pump in a frost-free location.
TROUBLESHOOTING
Problem Solutions
1. If your pump has reduced
water ow
2. If your pump hums and
doesn’t push water
3. If your pump has completely
shut-o
4. If your pump turns on and o A. Pump or tubing may be clogged, check area around pump to be sure there is
A. Pump or tubing may be clogged, check area around pump to be sure there is
no debris blocking water from entering into the pump.
B. It may be necessary to clean the pump pre-lter and impeller. For instructions on
how to clean your pump please turn to page 6-8.
C. If none of the above solve your issue, the impeller needs to be replaced.
A. Pump or tubing may be clogged, check area around pump to be sure there is
no debris blocking water from entering into the pump.
B. It may be necessary to clean the pump pre-lter and impeller. For instructions on
how to clean your pump please turn to page 6-8.
C. Make sure the pump is receiving the correct voltage.
D. If none of the above solve your issue, the impeller needs to be replaced.
A. The ground-fault circuit interrupter (GFCI) may have tripped.
B. Check the temperature of the water to ensure it’s within the working
temperatures.
C. It may be necessary to clean the pump pre-lter and impeller. For instructions on
how to clean your pump please turn to page 6-8.
D. If none of the above solve your issue, the impeller needs to be replaced.
no debris blocking water from entering into the pump.
B. It may be necessary to clean the pump pre-lter and impeller. For instructions on
how to clean your pump please turn to page 6-8.
C. Check the temperature of the water to ensure it’s within the working
temperatures.
D. If none of the above solve your issue, the impeller needs to be replaced.
(Chart 4 .1)
9
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
REPLACEMENT PART LIST FOR CYCLONE PUMPS
Alpine Pump SKU# Alpine Replacement Parts Description
Impeller
PAL2100 PAL2100-IMP Impeller for PAL2100
PAL3100 PAL3100-IMP Impeller for PAL3100
PAL4000 PAL4000-IMP Impeller for PAL4000
PAL5200 PAL5200-IMP Impeller for PAL5200
PAL6550 PAL6550-IMP Impeller for PAL6550
PAL8000 PAL8000-IMP Impeller for PAL8000
PAL10300 PAL10300-IMP Impeller for PAL10300
O-Rings
PAL2100 PAL2131-OR O-Ring for PAL2100
PAL3100 PAL2131-OR O-Ring for PAL3100
PAL4000 PAL4568-OR O-Ring for PAL4000
PAL5200 PAL4568-OR O-Ring for PAL5200
PAL6550 PAL4568-OR O-Ring for PAL6550
PAL8000 PAL4568-OR O-Ring for PAL8000
PAL10300 PAL10300-OR O-Ring for PAL10300
Fittings
PAL2100 RP-PAL23-FIT Fitting for PAL2100
PAL3100 RP-PAL23-FIT Fitting for PAL3100
PAL4000 RP-PAL4568-FIT Fitting for PAL4000
PAL5200 RP-PAL4568-FIT Fitting for PAL5200
PAL6550 RP-PAL4568-FIT Fitting for PAL6550
PAL8000 RP-PAL4568-FIT Fitting for PAL8000
PAL10300 PAL10300-FIT Fitting for PAL10300
(Chart 5.1)
For more information about our company or products, please visit our website at www.alpine4u.com or call us (USA) 1-877-710-0162
10
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