Alpine 9000 User Manual

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Table of Contents

1. Overview 3

• Ultrasound Technology Instruction Scholarship Certificate 3

• Operation Mode 3

• Setup Mode 3

2. Basic Components 3

A. Plug-In Modules 4

• Scanning Module 4

• Contact Module 4

B. Pistol Grip Housing 4

• Display Panel 4

• Trigger On/Off Switch 5

• I/O Port 5

• Battery Compartment/Battery 5

• Wrist Strap 5

• Sensitivity Control Dial 5

• Storage Entry Button 5

• Head Set Jack 5

• Recharge Jack 5

3. Accessories 6

A. Standard Accessories 6

• Headset 6

• WTG-1 Warble Tone Generator 6

• Rubber Focusing Probe 6

• Stethoscope Extension Kit 6

• 5PC-C9 I/O Cable 6

• BCH-9 Battery Charger 6

• BCH-WTG Battery Charger 6

B. Optional Accessories 6

• LRM-9 6

• CFM-9 6

• UWC-9000 6

• DHC-2HH Hard Hat Headphones 6

• DHC 1991 Ear Piece 6

• SA-2000 Speaker Amplifier 6

• UFMTG-1991 7

• WTG-2SP Warble Pipe Threaded Tone Generator 7

• BP-9 7

• BPA-9 7

• BCH-92 7

• BCH-WTG2 7

• HTS-2 7

• SHEATH 7

• LLA 7

• 5PC-MP 7

• 5PC-BNC 7

• QCH-9 7

• QCH-92 7

4. Operation Mode 8

• Display Panel 8

• Bar Graph Display 8

• Sensitivity Control Dial 8

• Sensitivity / Volume Adjust 8

• Frequency Adjust 9

• Yellow Store Button 9

• Store a Reading 9

• Overwrite Data or Enter Data In a New Location 9

• Text Editor 10

5. Setup Mode 10

• Data Transfer 10

• Set Time & Date 11

• dB Scale Select 11

• dB Offset Val(Value) (This is a Reference dB Level) 12

• Display Mode 12

• Calibration Due Date 13

• Text Editor 13

• Factory Defaults 13

• Exit To Program 14

6. User Instructions 14

• Trisonic- Scanning Module 14

• Method of Airborne Detection 14

• Headset 14

• Rubber Focusing Probe 14

• Stethoscope Module 14

• Stethoscope Extension Kit 14

• Charging The UP9000 14

• Warble Tone Generator 15

• Charging The Warble Tone Generator 15

• Helpful Hints 15

• Auto Shutdown Battery Feature 15

• Resetting The On Board Computer 15

7. Applications Leak Detection, How to Locate Leaks, Shielding Techniques, Low Level Leaks 16-18 Tone Test (Ultratone) 18-19 Electric Arc, Corona, Tracking Detection 20-21 Monitoring Bearing Wear 21 Detecting Bearing Failure 22 Comparative & Historical Testing 22 Lack of Lubrication 23 Over Lubrication 23 Slow Speed Bearings 23 FFT Interface 23 General Mechanical Trouble Shooting 24 Locating Faulty Steam Traps 25 Traps: Inverted Bucket, Float & Thermostatic, Thermodynamic, Thermostatic 26 Inspecting Valves 27 ABCD Method 28 Leakage Behind Walls 29 Partial Blockage 29 Flow Direction 29 Ultrasound Technology 30 Instructions for Setting Combination Lock On Carrying Case 31

WELCOME TO THE WONDERFUL WORLD OF AIRBORNE ULTRASOUND INSPECTION

WTG-1 Warble Tone Generator

Short “Stubby ” 1” Probe

Stethoscope Module

Congratulations, you are about to experience the ultimate in airborne/structure borne ultrasonic inspection. Your Ultraprobe 9000 is equipped with features that will help you inspect in the most challenging environment.

1. OVERVIEW

Your Ultraprobe 9000 is a versatile instrument with many features that will make your inspections easy, fast and accurate. As with any new instrument, it is important to review this manual before you begin inspections.

While simple to use as a basic inspection tool, there are many powerful features that when understood, will open up a world of opportunities for inspection and data analysis.

ULTRASOUND TECHNOLOGY INSTRUCTION SCHOLARSHIP CERTIFICATE:

Your Ultraprobe 9000 has many applications ranging from leak detection to mechanical inspection and may be used to trend, analyze or just find a problem. How it is used is up to you. As you gain knowledge and learn how many modes of inspection you can cover, you might want to extend your knowledge by enrolling in one of the many training courses offered by UE Training Systems, Inc. A Scholarship certificate is available to you. Simply fill out the form found at the end of this manual and mail or fax it in.

The Ultraprobe 9000 is an ultrasonic inspection information, storage and retrieval system in a pistol housing. There are two modes that are important to understand:

OPERATION MODE:

The operation mode will be described in detail under the operation mode section. In this mode you will perform all inspection actions such as scanning, probing, “Click and Spin” activities, and store data. NOTE: “Click” operations require pressing a dial. “Spin” operations require turning a dial.

SET UP MODE: The setup mode will be described in detail under the Set Up Mode section,. There are 9 menu options that will be described in that section.

2. BASIC COMPONENTS

Headphones

Wrist Strap

I/O Cable

Trisonic Scanning Module

Pistol-Grip Housing

Rechargers (2)

Rubber Focusing Probe

Stethoscope Extension Kit

Trisonic Scanning Module Stethoscope Module

A. PLUG-IN MODULES TRISONICTM SCANNING MODULE:

This module is utilized to receive air-borne ultrasound such as the ultrasounds emitted by pressure/vacuum leaks and electrical discharges. There are four prongs at the rear of the module. For placement, align the prongs with the four corresponding jacks in the front end of the pistol housing and plug in. The TrisonicTM Scanning Module has a phased array of three piezoelectric transducers to pick up the airborne ultrasound. This phased array focuses the ultrasound on one "hot spot" for directionality and effectively intensifies the signal so that minute ultrasonic emissions can be detected.

STETHOSCOPE (CONTACT) MODULE:

This is the module with the metal rod. This rod is utilized as a "waveguide" in that it is sensitive to ultrasound that is generated internally such as within a pipe, bearing housing or steam trap. Once stimulated by ultrasound, it transfers the signal to a piezoelectric transducer located directly in the module housing. It is module shielded to provide protection from stray RF waves that have a tendency to effect electronic receiving and measurement. This module can be effectively utilized in practically any environment ranging from airports to broadcasting towers. It is equipped with low noise amplification to allow for a clear, intelligible signal to be received and interpreted. For placement align the four prongs on the back with the corresponding receptacles in the front of the pistol and plug in.

B. PISTOL-GRIP HOUSING

DISPLAY PANEL:

In the Operation Mode the Display Panel will show intensity levels (as dB and as a bar graph), Frequency, Battery Level, and “Display Mode”. The Display Mode and the Battery level indications alternate. Intensity levels are shown simultaneously as a numeric dB value and on a sixteen segmented bar graph (with each segment representing 3 dB). The Frequency is adjustable from 20 kHz to 100 kHz. These represent the range of frequency selection capable with the Ultraprobe. The most common frequency used for general leak detection or electrical inspection is 40 kHz. These frequencies may be "tuned in" when performing inspections with any of the Ultraprobe’s plug-in modules. The Display Mode indicates the operation mode of the instrument. This is indicated on the display panel as R for Real Time, P for Peak Hold, S for Snap Shot, or RO for Real Time “Offset”, PO for Peak Hold “Offset” and SO for Snap Shot “Offset”. (For additional information about Offset see dB Scale Select in the Set Up Mode Section..

Display Panel

Sensitivity Control Dial

Storage Entry Button

TRIGGER ON/OFF TRIGGER SWITCH: The Ultraprobe is always "off' until the trigger switch is pressed. To operate, press the trigger. To turn the instrument off, release the trigger.

I/O PORT: This is the RS232 port for upload/download information transfer, including heterodyned sound output. Align the pins from the cable and plug in. Note: before downloading data be sure the cable is connected to both the I/O port and to the computer or other hardware( vibration analyzer, tape recorder, etc.). This connection may also be used for sound recording, vibration analyzer and notebook computer download. In this manner, the sounds, as they are recorded, can be simultaneously listened to through the headphones.

I/O CONNECTOR DIAGRAM

BATTERY COMPARTMENT:

The Handle contains the battery. Remove the cover to change batteries. Note: in intrinsically safe models the battery cover screw must be removed before the cover can be removed.

BATTERY: The battery is an environmentally friendly nickel metal hydride with no memory problems. A full charge will take 8 hours, however you may charge the unit at any time for short intervals or for a longer period. If it is kept on charge over 8 hours, there will be no harm to the battery. NOTE: When the effective battery charge is used up the instrument shuts down and a message to recharge

the battery will be displayed in the display panel. WRIST STRAP:

To protect the instrument, against unexpected droppage use the wrist strap.

SENSITIVITY CONTROL DIAL:

This is one of the most important controls in the unit. In the operation mode it lets you adjust the sensitivity. When clicked it can change the frequency. In the Set Up Mode it moves the cursor and by clicking sets notations.

STORAGE ENTRY BUTTON: This yellow button is used to store data, and also puts you into the “Text Field Editor” (when enabled).

HEAD SET JACK: This is where you plug in the headset. Be sure to plug it in firmly until it clicks. Should a tape recorder be utilized, this is where the cord for the tape recorder is inserted. (Use a miniphone plug). This can also be used as an output for a vibration analyzer or notebook computer when used with a proper miniphone to BNC connector.

RECHARGE JACK : This Jack receives the plug from the recharger. The recharger is designed to plug into a standard electrical receptacle.

3. ACCESSORIES

A. STANDARD ACCESSORIES HEADSET:

This heavy-duty headset is designed to block out intense sounds often found in industrial environments so that the user may easily hear the sounds received by the ULTRAPROBE. In fact, the standard headphones provide over 23 dB of noise attenuation.

WTG-1 WARBLE TONE GENERATOR:

The WTG-1 Tone Generator is an ultrasonic transmitter designed to flood an area with ultrasound. It is used for a special type of leak test. 'When placed inside an empty container or on one side of a test item, it will flood that area with an intense ultrasound that will not penetrate any solid but will flow through any existing fault or void. By scanning with the TrisonicTM Scanning Module, empty containers such as pipes, tanks, windows, doors, bulkheads or hatches can be instantly checked for leakage. This Tone Generator is a WARBLE TONE GENERATOR. This internationally patented transmitter sweeps through a number of ultrasonic frequencies in a fraction of a second to produce a strong, recognizable "Warble" signal. The warble tone prevents a standing wave condition which can produce false readings and provides for a consistency of testing in practically any material.

RUBBER FOCUSING PROBE:

The Rubber Focusing Probe is a cone-shaped rubber shield. It is used to block out stray ultrasound and to assist in narrowing the field of reception of the “Trisonic" Scanning Module.

STETHOSCOPE EXTENSION KIT:

This consists of three metal rods that will enable a user to reach up to 31 additional inches (78.7 cm) with the Stethoscope Probe.

5PC-C9 I/O CABLE:

Standard I/O cable for downloading records from the UP9000 to the serial port on a PC.

BCH-9 BATTERY CHARGER:

This is the standard battery charger for the UP9000 with a line input of 120VAC @ 60Hz . The charging time is about 8 hours. (For countries with 220 V/ 50 Hz, the BCH 92 is considered a “Standard Accessory)

BCH-WTG BATTERY CHARGER:

This is the standard battery charger for all Warble Tone Generators that are used with the UP9000. The line input is 120 VAC @ 60Hz and the charging time is about 8 hours. (For countries with 220V/50Hz, the BCH-92 is considered a “Standard Accessory”.)

B. OPTIONAL ACCESSORIES LRM-9:

A cone shaped scanning module that increases the detection distance above standard scanning modules. The LRM-9 is ideal for high voltage inspection and for locating leaks at great distances.

CFM-9:

A scanning module used for close proximity leak detection in pressure and vacuum systems.

UWC-9000:

The UWC-9000, Ultrasonic Waveform Concentrator, doubles the detection distance. The UWC-9000 is great for corona, tracking and arc detection at safe distances. Includes carrying case

DHC-9HH:

Headphone headset is for use with a hard hat

DHC 1991 EAR PIECE:

Ear piece eliminates the need for standard headphones. SA-2000 SPEAKER AMPLIFIER:

The SA-2000 is a loud speaker and amplifier that is compatible with the Ultraprobe headphone output jack.

UFMTG-1991:

The UFMTG 1991 is a multi directional warble tone generator. It has a high power output with a circular transmission pattern of 360°.

WTG-2SP WARBLE PIPE THREADED TONE GENERATOR:

A Warble Tone Generator that is used in test conditions where it is not possible to physically place the standard WTG-1 Warble Tone Generator, such as in pipes or in certain heat exchangers or tanks. Features: 1” NPT male threaded nipple with adapters for ¾” and ½” female nipple with a 10 turn amplitude adjustment dial. Metric adapters available.

BP-9:

Extended use auxiliary battery pack for use with the UP9000.

BPA-9:

Spare battery pack for use with the UP9000.

BCH-92:

Optional battery charger for the UP9000 with a line input of 220 VAC @ 50Hz . The charging time is about 8 hours.

BCH-WTG2:

Optional battery charger for use with all Warble Tone Generators. The line input is 220 VAC @ 50Hz and the charging time is about 8 hours.

HTS-2:

Holster set for the UP9000. Includes a utility belt and two holsters, one for the UP9000 one module and rubber focusing probe; the other for accessories.

SHEATH:

The sheath is a cordura cover protector for the UP9000 Pistol Housing.

LLA:

Liquid Leak Amplifier case. It holds 12 8 oz. Bottles of Liquid Leak Amplifier (For Ultrasonic Bubble Testing).

5PC-MP:

Optional I/O cable, 5 pin to miniphone for heterodyned output signal via the I/O connector on the UP9000.

5PC-BNC:

Optional I/O cable, 5 pin to BNC for heterodyned output signal via the I/O connector on the UP9000.

QCH-9:

Optional quick charge battery charger for the UP9000 with a line input of 120 VAC @60 Hz . The charging time is about 3 hours.

QCH-92:

Optional quick charge battery charger for the UP9000 with a line input of 230 VAC @ 50 Hz . The charging time is about 3 hours.

4. OPERATION MODE

06 dB 40 kHz R 06 dB 40 kHz S

06 dB 40 kHz P

DISPLAY PANEL:

When the trigger is pressed to turn the instrument on, the Display Panel will display intensity levels simultaneously on a bar graph and as a numerical decibel value. The current selected frequency will also be shown. Remaining Battery Charge is shown in the upper right corner. The letters R, S or P will alternate with the battery indicator in the upper right corner. R indicates that the instrument is running in “Real Time”, S indicates “Snap Shot” and P indicates “Peak Hold”. Should the instrument be set in the Offset Mode, then the letters RO, SO and PO will be displayed.

BAR GRAPH DISPLAY:

The bar graph has 16 segments. Each segment represents 3 decibels. At the end of the bar graph is a vertical line, which indicates the peak intensity. This is a Peak Hold function. When in operation, the bar graph will move up and down the scale as an indication of the amplitude of a sensed ultrasound. The Peak Hold indicator will remain at the highest sensed intensity during a particular inspection until: 1. A new maximum reading is detected, or 2. The trigger is released and the instrument is turned off. At which time it will reset.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ |

Real Time = R Flashes Snap Shot = S Flashes Peak Hold = P Flashes

All of these alternate with battery level Indicator

SENSITIVITY CONTROL DIAL:

TO ADJUST THE SENSITIVITY/VOLUME:

• Look at the meter. If the instrument is within range, the dB decibel indicator must blink. The kHz ( frequency ), indicator

must be steady and not blink.

• If the frequency indicator is blinking, click in the sensitivity control dial until the frequency indicator is steady and the

decibel indicator blinks.. This indicates that you are now able to adjust the sensitivity.

• Once in the Sensitivity mode, turn the Sensitivity control dial clockwise to increase the sensitivity and counter clockwise to

decrease the sensitivity.

• The Sensitivity control dial increases/decreases the sensitivity of the instrument simultaneously with the sound level in the

headphones

NOTE: the instrument needs to be in range for accurate testing.

• If the sensitivity is too low, a blinking arrow pointing to the right will appear and there will be no numeric decibel visible in

the display panel. If this occurs, increase the sensitivity until the arrow disappears (in low level sound environments the arrow will blink continuously and It will not be possible to achieve a dB indication until a higher intensity level is sensed).

• If the sensitivity is too high, a blinking arrow pointing to the left will appear and there will be no numeric decibel visible on

the display panel. Reduce the sensitivity until the arrow disappears and the numeric decibel value is shown.

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _

NOTE: The blinking arrow indicates the direction in which the Sensitivity Control Dial is to be turned.

• The Sensitivity Control Dial controls the bar graph display.

• Each click of the sensitivity dial changes the sensitivity / volume by 1 dB

TO ADJUST THE FREQUENCY:

001 NOT USED

• Look at the meter. The kHz indicator must blink to be able to tune the frequency.

• If it is not blinking, “Click” in the Sensitivity control dial one time and the kHz indicator in the display panel will blink.

• When the kHz indicator blinks, change the frequency by rotating the Sensitivity dial up (clockwise) or down (counter

clockwise).

YELLOW STORE BUTTON:

TO STORE A READING:

• “click” / press the yellow Store Button. This puts the instrument in the data storage mode. In the data storage mode the

display panel changes.

• The Storage Location is shown in the upper left corner. There are 400 Storage Locations numbered 001 to 400. If the

Storage Location has no data in it, the display will show: “NOT USED”.

• If there has been information stored in the selected location, the upper section of the display will indicate that information.

The text field (if previously selected), Time, Date, Decibel, Frequency and Operation Mode “R”, “S”, “P” (RO, SO, or PO with offset Value in the Offset Mode) will blink and alternate (scroll). The text field, if previously selected in the Set Up Mode, may be used to record notes or codes.

• The lower left corner of the display indicates the current decibel level selected for storage.

• The lower right of the display indicates the current frequency selected for storage.

• The lower right corner of the display indicates the Operation Mode “R”, “S” or “P”, RO, SO, or PO.

25dB 40KHz R

Data Storage Mode Display

TO STORE DATA:

• Click the Store Button again and the data will be stored and displayed on top.

TO OVERWRITE DATA OR TO ENTER DATA IN A NEW LOCATION:

• Press the yellow Store button to enter the data storage mode.

• Spin the Sensitivity Dial until the desired storage location is displayed on the screen

• Click the yellow Store Button to store the new information in that location and proceed as described above.

NOTE: When using Ultratrend software it is possible to enter a new reading that is out of sequence by spinning to the last unused memory location (as long as all 400 locations are not filled) and entering the data as described above. Following instructions in Ultratrend, a new sequential order can be updated to include the new item(s) for future inspections.

TO RETURN TO THE OPERATION MODE :

• Click the Sensitivity Control Dial.

TO DOWNLOAD THE INFORMATION:

• Refer to Setup Mode, 01 Data Transfer

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