Alcatel 2010 I, SD, H1, 2005 I, 2015 I User Manual

5

to

21

I,

m

SO,

3

/h

C

PASCAL

1,

C2

Series

I

ROTARY

VANE

User's

PUMPS

manual

II

I

!

I

Ii

I r

High Vacuum Technology

Since it was founded in

1962,

Alcatel High Vacuum Technology has been devoted to supplying industries using vacuum Its

vane rotary pumps, designed

reliability are the basis

technologies with high quality equipment.

to

offer maximum

of

its

success

and world-wide

reputation.

In

order to provide constant improvements

and satisfy very diverse customer requirements,

of

its

products

Alcatel has invested in an ultra-modern flexible manufacturing facility. equipment has leaders in the manufacture

This

set

of

adapted

and

automated machining

placed Alcatel among the world-wide

of

rotary vane pumps.

In a world quality, quick response

where

adapting

and

to customer requirements,

service are operational standards, Alcatel has equipped itself with exceptional resources in to be Vacuum since

R&D,

manufacturing and quality, in order

able to reach

its

goal: total quality. Alcatel High

Technology has been ISO

1993.

9001

certified

Alcatel's commitment to supplying high quality products, has contributed to improving performance and reliability

of

the equipment

the

in

which they are used.

With

our experienced personal, our knowledge

of

vacuum technologies and our range performance products, us

as

an integral

to

help define improved answers to

your needs.

part

we

invite you

of

your development team,

Our

international Sales and Support network assist you

in

this way.

to

is

ready

of

high

consider

to

Rotary vane pumps

Welcome

Dear customer,

You

have

just

bought an Alcatel rotary vane pump. We

would like and are proud among our customers.

This

product experience acquired over many years design

of

to

thank you

to

count you

is a result

by

Alcatel

rotary vane pumps.

of

in

the

'!

:1

'.

:1

i

ApPLICATIONS:

•

RESEARCH

Physics

•

INDUSTRY

Foodstuffs Electronic

AND

DEVELOPMENT

and chemistry laboratories,

etc.

(freeze-dryingL Pharmaceuticals,

tube manufacture,

Metallurgy, Drying systems,

Refrigeration systems, Chemical industry,

•

INSTRUMENTATION

Mass spectrometetry, Centrifuges,

Electronic

•

VARIOUS

microscopes,

SEMICONDUCTOR

Leak

detection

PROCESSES

systems,

etc.

£

;.1:_t1i.,

particularly the chapter installation and operation, before you start pump obtain optimum levels of performance and complete satisfaction from equipment.

We

sug.gest

read

so

that you

this

that you

manual,

to

use

can

this

on

this

Contents

51

\

...

j

Contents

The

PASCAL

series 5 to

21

m3/h

Presentation Operating principle a rotary vane pump Technical characteristics

Pump Accessories

Installation and connections

Safety instructions Table Filling with oil Mechanical connections

Electrical connections Motor

Operation

Precautions . . . . . . . . . . . .

Operating temperature

Before starting up Start-up Operation

Particular Oxygen pumping

High pressure pumping and cycling

dimensions

of

protection . . . . . . . . . . . . . . . . . . . . . . .

of

the

product range

of

......................

.......................

..........................

......

recommended oils

........

....................

.....

the

pump

..........

of

gas ballast

uses

.....

.

...................

.............

.

54

59 62

.63

.

.65 .. ..

.72

.75 .75 .75

.76

.77

.79

.81

.82

56

67 68 69 71

Maintenance

Precautions Troubleshooting and corrective actions Maintenance frequency.

Draining the

Flushing Change of type of oil

Replacement Tools

Disassembling the pump Cleaning components Replacement

Reassembling the pump Spare parts

and consumable products.

................

oil

the

pump

of

lists.

...

.

...

.

..

front shaft seal .

...

.

.....

all shaft seals.

....

.

..................

.

.83 .84

.87 .87

.88

.89 .90

.

91

.94

.95 .96

149

.

53

Presentation

of

the

product

range

A wide range

Specific solutions adapted

to

various

applications

SO

series

.

series

C 1

series

C2

series

Alcatel oil applications.

They (10-3 mbar), or

turbomolecular pump.

or

Standard pumps for several purposes (non-corrosive applications).

Manufacture of light bulbs, production of tubes,

Pumps designed

seal

rotary vane

can

be

used

on

their own

in

pumping assemblies, e.g. at

metallurgy, centrifuges,

to

meet the requirements of analytical instrumentation and

pumps

are

used

in

all vacuum technology

to

achieve a maximum vacuum of 10.3 Torr

the

exhaust of a diffusion pump

TV

tubes,

manufacture of electronic

etc

.

R&D.

Mass spectrometer, electronic microscopes, leak

detectors, sterilizers,

Pumps suited to the pumping

R&O,

laboratories, freeze-drying, pumping of

Pumps with increased resistance aggressive processes

Ion

implantation, sputtering,

etc.

of

corrosive gases.

to

meet the requirements

of

the semiconductor industry.

etc.

GC/MS,

solvents,

LC/MS, gas analyzers,

etc.

of

the more

./

i

Hl

series

Sealed pumps offering maximum tightness.

Pumping

Nom.

I

SO

C1

C2 H 1

of pure or precious

flo

rate

series

series 2 stages series

2

1 stage

2

1 stage 1005C1

2

2 stages 2005H1

3

m

/h

stages

gases.

5

20051 20101

1005S0

2005S0

2005C1

1010S0 2010S0 1010C1

2010C1 2010C2

10

15

20151 20211

1015S0 1021S0 2015S0 2021S0 1015C1 2015C1 2021C1 2015C2 2015H1

21

1021C1

2021C2

54

Precautions

5 I,

to

21

SO,

m

C1,

3

/h

C2

rotary

Pascal

vane

series

pumps.

"'1

'I

]

Four 5 to the

- A very compact.

- An electrically insulated

handle

- An the tightness of the pump during accidental or voluntary shutdowns.

- A of condensable vapours (except for C2

The

phase

independently

pump, without the need to drain the

On

-

glass

level easily when filling

during the operation of

- A degas oil and dilute pumped gases on

21

m3/h

pump

models

following main characteristics:

direct

drive

motor,

making

fold-away

is

used for easy carrying.

anti-suckback

gas

ballast

series).

universal three-phase or single-

motor

oil case.

the oil case, a

can be

neutral

C2

gas

series models.

system

enables the pumping

can be disassembled

of the

used

to

purge

rest

of the

vertical

inspect

the the

is

used

ensures

sight

the

tank and

pump.

with

them

oil

to

1.

Oil

case

2. Gas ballast control Base

3.

4.

Oil

level sight glass 10. Fold-away handle

5.

Filling plugs 11. Electric motor

6. Draining plug 12.

The

inlet and exhaust end fittings are

They are fitted vertically on the pump at delivery but can be positioned on

if

the horizontal openings They can also be

The

main remplacement parts are interchangeable: disassembly-assembly operations and replacement without changing the pump's performance.

used

required

to connect many of our accessories

7.

Frame Inlet end fitting

8.

9.

Exhaust end fitting

IEC

electric socket

PNEUROP

by

operating conditions.

ISO-KF

standardized.

This

enables easier

(see

page

63).

used

to

adapt

the

Various accessories can be of your application.

The

moulded aluminium pump frame supports the pumping module and

motor. All the parts of the pumping module zinc, copper and cadmium. The

other construction materials include cast iron, aluminium alloy, stainless

steel, fluorocarbons

(FPM),

nitril

(NBR)

and chemically resistant polymers.

pump to meet the requirements

in

contact with gases are free of

the

55

Operating principle of

the

rotary vane pump

rotary

The

Single-stage

vane

pumping

given

pump

cycle

below:

Inlet

Transfer

This

is

a volumetric pump, with a functional

hollow

- A

- A rotor mounted eccentrically inside the stator for pumping.

- Two vanes and springs.

cylindrical stator with inlet

sliding

in

the rotor, forced against the stator

part

and

exhaust valves.

is

As the vane passes in front inlet orifice, an increasing space formed into which the gas from the chamber When

the second vane passes, the

space

is

The gas trapped in the space between the to the exhaust orifice rotates.

composed of:

by

centrifugal force

to

be evacuated expands.

closed.

two

vanes

is

as

the rotor

of

the

is

transferred

Compression

Exhaust

Application

56

In.

Single stage rotary vane pumps

1.0

above condensable gases

Torr (1,3 mbar),

~Exh.

as

are

present.

The space communicates with the

is

exhaust, which the gas valve

The casing when the pressure to open the

are

the best choice for continuous pressures

well

as

applications where large amounts

is

gas

is

opened.

is

fitted with a valve:

compressed until the safety

expelled into the oil

valve.

is

sufficient

of

Two-stage

rotary vane pump

To

improve connected operationally. to

the

valve.

in

second (high

In.

the

backing pressure and flowrate at low

series.

The

gases

pressure)

Low

second pulled

pressure

is

similar

to

in

by

the

first (low

stage and discharged through

stage

pressure,

the

first both structurally and

High

pressure)

pressure

stage are transferred the

stage

two

stages

high pressure

are

(HP)

Application

Two

stage rotary vane pumps are ultimate vacuum Note:

when operating a two stage vane pump continously, greater

hour,

above 1.0 oil return used.

system,

as

low

as

Torr,

the

see

oil draining kit

unit should

10.3 Torr

the

best

choice for application requiring

(1.33 x 10.3 mbar).

be

equipped with

(page

63), or a single stage pump should

an

oil

mist

an

than

half

an

eliminator and

be

57

Choosing

Its

the

function

right

oil

Oil

has

several important functions

-

It

lubricates mechanical components (bearings,

It

makes

It

-

Not depends

dissolve gases. Good pumping conditions are The

- Expected pump performance.

Chemical aggression and corrosion

-

- Accessories

- Desired maintenance intervals and total operating

ALCATEL

moving parts relatively tight by limiting internal leakage.

carries away

all oils produce

choice depends on:

the

heat produced by the

same

on

the

saturated vapour pressure of

used.

has

selected various

in

the

pump:

the

compressed

ultimate pressure

the

of

pumped gases.

types

of oil for

the

type

its

seals,

in

pumps

rotor, vanes, etc.).

gases.

a given pump. Ultimate pressure

oil,

its

of

oil

cost.

viscosity and

used.

(see

page

67).

its

ability

to

Lubrication

and

Gas

anti-noise

device

The

pump

is

equipped with a required the

in

the

vacuum pump.

lubrication oil and therefore

ballast When condensable vapours are being

is

pumped, gas saturated vapour pressure

"compression" phase and can condense, impairing pump performance.

The

gas ballast can certain quantity of air (neutral or dry gas)

into

the

during less

than

Condensation

admissible vapour pressure

At

the

end atmospheric pressure. and

oil

from

The

saturated vapour pressure of a body when it pumping condensable vapours.

compressed beyond

in

be

used

the

last stage of

"compression" phase

its

saturated vapour pressure at

is

therefore impossible if

of "compression",

being drawn back into

is

cold; therefore,

the

An

anti-suckback device (valve + spring) prevents

the

lubrication

In

the

to

inject a

pump

so

is

obtained at pump inlet for

the

pump

addition

low

its

that

this

pressure

the

must

system

which regulates

this

system

noise

level

the

partial pressure of

the

temperature of

limit

is

in

the

exhaust chamber

inlet.

is

higher when

reach operating temperature before

also

ensures

of

the

pump.

the

not reached.

this

value.

the

system

the

oil flow rate

the

gassing

COMPRESSION

the

pumped gas

pump.

The

maximum'

is

greater than

the

is

hot than

of

\

is

gases

58

'"

-

..

>,ci,

as

,;

, •.

'. -The

&

to

set

the

-

When

the

guarantee

Using

the

temperature.

gas

injection

gas

this

tightness,

the

gas

ballast

control,

flow

rate.

control

install

increases

located

is

open,

an

automatic

the

at

the

ultimate

the

front

pump

gas

pressure

of

is

not

ballast.

the

tight

of

oil

when

the

case

pump

cannot

stopped.

as

be

To

well

used

For

analycal

instrumentation: I Series

Two-stage pumps

Technical

characteristics

Characteristics

Frequency Number of stages Rotation speed Nominal

Flow rate Pneurop method

Portia (with Aleatel 120 oil) Ultimate pressure with gas Ultimate pressure with gas Oil

Maximum water vapour pumping capacity Water vapour pumping capacity Weight (pump Inlet and exhaust end fittings

flow rate

I ultimate pressure *

ballast closed

ballast open

capacity

(Ballast flowrate

+

motor)**

For industry:

1.1

m3/h)

SO

Series

Two-stage pumps

Characteristics

Unit

Hz 50

2005 I

60 50 I 60

I

2010 I

2 2

rpm

m3/h

cfm

m3/h

cfm 3.4 6

Torr/mbor

/Pa

Torr/mbor

/Pa

Torr/mbor

/Pa

mbor

g/h

kg

ISO-KF

Unit

1500 1800 1500 1800 1500 1800

5.4

6.5

9.7

3.8

4.8 5.7

I 0.83 0.950

35

Po

35.102 25.102 2.103 15.102 12.102 1.10

25

8.5

20

120 110 125 100 110 100

25

(Ibs)

(55)

2005

SO

26

2010

2015 I

50

11.6

15

6.8

5

1.10-

/

12.5

1.1

2

10.2

7.5.10-

1.5.10-3/ 2.10.

1

2.10-

7.5.10-3/

1.10-

1

DN

12

27 (59.5)

25

15

(57)

SO

1

2

4

0-

3

2

0.950

2015

60

18

10.6

15

8.8

10

SO

2021

50

1500 1800

20.7

16.5

7

3

7.10 90 90

28

2021

1

2

0:9$

2

(62)

I

60

24.8

14.6

20

11.8

.7

7.10

SO

i

, ,

'.

~l

:

'.

I

2

Frequency Number of stages Rotation speed Nominal flow rate

Flow rate Pneurop method

Portial ultimate pressure* with

Alcatel 120 oil

Ultimate pressure with gas Ultimate pressure with gas Oil Weight (pump Maximum water vapour pumping capacity (Ballast flowrate Water vapour pumping capacity Inlet and exhaust end fittinqs

:'

..

• Partial ultimate pressure measured according

••

These values are for pumps equipped with universal single-phase motors.

Note: The pressure measurements were made with a capacitive

ballast closed

ballast open

capacity

+

motor)**

1.1

m3 fh)

a cold trap. Measurements using a Pirani type

Hz

rpm

m3/h

cfm

m3fh

cfm

Torr/mbor

fPa

Torr/mbor

fPa

Torr/mbor

/Pa

kg

mbor

Po

g/h

ISO-KF

to

Pneurop

I

(Ibs)

6602

gauge

50

60 50

1

60 50 1 60

1

2 2 2

1500 1800 1500 1800 1500 1800

5.4

6.5

9.7

11.6

15

18

3.8 6.8 10.6

4.8 5.7

8.5

10.2 12.5

15

3.4 6 8.8

/

1.10-

2

/ 2.10-

1

1.10-

4

3

2

5

7.5.10-

1.10-

1.5.10-3

2.10-

7.5.10-3/

1

0.83

25

(55)

35

25

35.102 25.102 2.103 15.10 120 110 125

specifications.

diaphragm

can give different pressure values.

pressure

0.950 0.950

26

(57)

20

15

2

100 110 100

DN

It

may

vary

if

other oils are used

gauge

measuring a total pressure

27 (59.5)

12

12.102 1.10

25

10

(See

3

1500

7.10

page

in

50

.1

2

1aOO

20.7

24.8

14.6

16.5'

-20

11.8

0.98

28

(62)

7

2

7.10

90 90

67) .

the absence

60

7

2

of

59

Corrosive

applications:

C1

Series

Two-stage

pumps

Characteristics

Frequency Number of stages Rotation speed Nominal flow rate

Flow rate Pneurop method

Partial ultimate pressure * with

Alcatel 1 20 oil

Ultimate pressure

with gas ballast closed Ultimate pressure with gas ballast open Oil

capacity Weight (pump + motor) * * Maximum water vapour pumping

1.1

capacity (Ballast flowrate Water vapour pumping capacity Inlet and exhaust end

fittin~s

m3/h)

Unit

Hz

rpm

m3/h

cfm

m3/h

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

Torr/mbar

/Pa

I

kg

(Ibs)

mbar

Pa

g/h

ISO-KF

2005

50

I

2

1500

5.4 6.5

4.8

0.83

25

(55)

35

2

35.10 120

C1

60

1800

3.8

5.7

3.4

25

25.10 110

2010

C1

I

60

50

2 2

9.7

1800

11.6

1500

6.8 10.6

8.5

10.2

6

7.5.10-

1.5.10-3 / 2.10-

2.10-

7.5.10-3 / 1.10-

0.950 0.950

26

(57)

2

20

2.10

3

15.10

15 12

125 100

DN

2015

50

1500

15

12.5

5

1.10-

/

2

1.10-

1

27

2

12.102 1.10 110 100

25

I

1800

8.8

4

3

2

(59.5)

C1

60

18

15

10

2021

50 I 60

1500 1800

20.7 24.8

16.5 20

0.98

28

7

3

7.10 90

2

(62)

C1

14.6

11.8

7

7010

90

2

Corrosive

applications:

C2

Series

Two-stage

pumps

Characteristics

Frequency

of

Number Rotation speed Nominal flow rate

Flow rate Pneurop method

Partial ultimate pressure * with Ultimate pressure

Oil

capacity Weight (pump Inlet and exhaust end fittings

* Partial ultimate pressure measured according

**

These

Note:

stages

Alcatel 113 oil

+

motor)**

values are for pumps equipped with universal single-phase motors.

The

pressure measurements were made with a capacitive

a cold trap. Measurements using a Pirani type

m3/h

Torr/mbar

kg

ISO-KF

to

Pneurop

Unit

Hz

2010

C2

50 I 60

2

rpm

cfm

Pa

gauge

1500 1800

9.7 11.6

6.8

8.5 10.2

6

I

(Ibs)

6602

0.950

26(57)

specifications.

diaphragm

can give different pressure values.

2015

50

1500 1800

15

12.5

3.75.10-

5.10.

1.5.10-3 / 2.10-

2.10-

0.950

27

I

DN

It

may

vary

pressure

gauge

I

2

C2

60

2021

50 I 60

2

1500 1800

18

20.7 24.8

10.6

15

16.5 20

8.8

4

(59.5)

/

5.10-

2

1

4

3

0.98

I

28

(62)

25

if other oils are used

measuring a total pressure

C2

14.6

11.8

(See

page 67).

in

the absence

of

..

!

I

i

I

.!

..

~'i.

)

I

60

For

industry:

Single-stage pumps

SO

Series

Characteristics

Precautions

Frequency

Number Rotation speed rpm Nominal flow rate

Flow rate Pneurop method

Ultimate' pres'sure* with gas ballast closed Ultimate pressure'"

.yvith

Oil

WE~ight

Maximum water vapour pumping

capacity (Ballast flowrate Water Inlet and exhaust end fittings

of

stages

gas, balla,st open

capacity

(pump.+.

vapour

niofor)**

pumping

.

1.1

m3/h)

capaCity

Unit

Hz

m3/h

cfm

m3/h

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

kg

mbar

Pa

g/h

ISO-KF

Corrosive applications:

C1

Series

1005

SO

50

60

I I

1

5.4

1800

6.5

1500

1010

50

1

1500 1800 1500 1800

9.7

3.8

5.5

4.8

'

8.5

3.2 5.8

3.75.10-

3/4

2

4.10

30

21

1.1 (46)

25

I (Ibs)

3.103 25.102 4.103 35.102 35.10 120

130"

22

40

260

1.0 (48)

SO

60

11.6

6.8

10

12.5

2

/

5

35 35

280

DN 25 ISO

330 370

1015

SO

50 I 60

1

15

18

10.6 14.6

15

8.8

2

5.10-

5.25/7

7.10

1.0 1.0

24.5

(54)

30

2

KF

3.10

3

1021

50 I 60

1

1500

20.7

16.5

2

25

(55)

25

2

25.10 340

SO

1800

24.8 20

11.8

22

22.10 340

2

Single-stage pumps

Characteristics

l,i~qiiehcy

Number

'R9ia.ti9~,

Nominal flow rate

FI9f

'Uiti~~t~'pr~s~~re

with gas ballast closed

'Uiti

Witbgos,

Oil

.:\§iejghUp~hlp~

Maximum water vapour pumping capacity (Ballast flowrate

\Y:{9:t~~~9FiR1~(p~mpihgcOpacHy,

Inlet and exhaust end fittings

*

Pressure

**

Note:

of

~tages

~pe~9

rati!'

PneQtop,'

n1ate'prd~sure

pqllast.,open

capacity

measured according

These

values are for pumps equipped with universal single-phase motors.

The

pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure

a cold trap. Measurements using a Pirani type gauge can give different pressure values.

:,;

*

}:,mot

method

cir

)

**

1.1

to

Pneurop

m3/h)

.•

,

..

' "

,.

6602

Unit

Hz

rpm

m3/h

cfm

m3/h,.

cfm

Torr/mbar

/Pa

Torr/mbar

/Pa

I

kg

(Ibs)

mbar

Pa

g/h

ISO-KF

specifications with Alcatel

1005 Cl

50

I

60

1

1500 1800

5.4

6.5

3.8

4.8

5.5

3.2 5.8 8.8

1.1

21(46)

30

3.10 120

25

3

25.102 4.103 35.102 35.10 '130'

120

·1500

3/4

4.10

oil charge.

1010

50'

9.7

8.5

2

1.0 1.0

.22(48)

40

260

Cl 1015 Cl

I'

60

50

1

iSOO

11.6

1500 1800

15

6.8

.10

3.75.10-

12.5

2

/

5.10-

5

'24.5

DN

, .

25

..

330

35

if

other oils are

35

280

It

may vary

2

1

2

'{54)

3.10

60

18

10.6

15

5.25/7

7.10

30

3

370

1021 Cl

50 I 60

1

1500

1800

20.7 24.8

14.6

16.5

2

25

25.102 22.10 ,340

used

in

20

11.8

1.0 5

Z5(5

J'

22

'340

(See

page

the absence

.'

,",-,

2

67).

of

61

Pump

dimensions

Filling 3/8G

!

\

Inlet

C2

Bubbler

A

63

45

192 96,5

Series

DN25

ISO

\

1\

KF

113,5

37

I Exhaust

DN25

915

ISO

KF

/

37/

. ',..;

,\t

r,-

£

1/

If wei

\

ir

[I-

II")

~

\

-r--=-

N

~

~~

r-

\

95,5

226 259

B

~

237

1\

II")

2:

0

'<t

c:;

N

II")

'<t'

~.

~

-I

-

\

I I

1r'

-

1

c=J

1

ffi

101

98

J

141 164

-

~~

-0

c:;

0

:=

\

:\

)"

!

Drain

3/8

G

Dim.

inch/(mm)

A

B

C

62

1005

4.55

(115.5)15.4

1

1010

9

(229) (183)

7

(136.5)

2005 1015

1

14.55

(115.5)

\ 4 x 8

Pump

6.2

(157.5)

mm

9.8

(249)

8 (204)

diam. holes

type

2010

1

15.4

(136.5)

1021

7.03 (178.5)16.2

10.6

8.9

1

(270)

(225)

2015

(157.5)

2021

11.5 (291)

9.7 (246)

7.03

(178.5)

.~

J

OME

Oil

mist

eliminator

25 S/OME

25

CH

OME

25

5 104200

25

CH

Accessories

066849

Exhaust

• Separates oil droplets and particles contained in

exhaust gases emitted

by

the

pump.

High pressure oil mist

eliminator

OME

25

HP

Oil draining

OOK

Oil draining

OOK

Condensate trap

CT

Dust filter

OFT

Liquid nitrogen trap

LNT

25 S Sorption trap

51

25 5

Automatic gas ballast 104086 230V SO/60Hz

AGB 4 *

2 *

25

or

1

LNT

ST

kit

25 C

104199

104360

104361 230V 50/60Hz

104362 115V 60Hz

104201

104202

Aluminum

St.

Aluminum

St.

104087

steel

104197

066889

104107

066841

11SV

60Hz

Exhaust

Gas ballast

Inlet or exhaust

Inlet

Gas ballast

• Separates oil droplets and particles contained exhaust gases emitted by For

high pressure pumping

Can be fitted to

cycles. kits.

• Connected oil via sealed when switched off.

• Connected oil via valve which seals

•

Prevents pumped gases from entering condensable vapors

•

Prevents from entering

•

Protects

•

Prevents

chamber.

•

Prevents

"clean" vacuum.

•

Remote

• Allows pump

to

the

is

the

gas ballast. Note:

to

the

gas ballast. Equipped with

the

oil from backstreaming into pumped

control for gas ballast.

the

off, ensuring that

the

liquids and solids contained

dust particles larger than 6 microns

the

pump.

pump against condensable vapours.

oil backstreaming when pumping in a

gas ballast to be closed when

the

pump.

and/or

the

ODK 1 and ODK 2

OME25HP, it

pump when switched off.

at

the

exhaust.

the

pump

frequent

is

used

pump

is

used

pump,

is

an

in

or

tight.

to

recover

not

to

recover

electro-

the

traps

the

in

Isolating

safety valve

ISV

25

*

Oil filter

Shock mount

DE

066832

220V

066890 220V 50/60Hz

104373 115V 50/60Hz

082691

LAX

100 model 0

t"recaunons

!f\rngen~rar,

ill

safety

At

the

pump

The

maximum

A

slight

negative

pump

corrosion

i

If\

If

the

ill

mounted

.U.S~

conditions

exhaust,

excess

exhaustorifice

a~cessorles

at

the

pressure

and

pollution.

in

the

pump's

in.

both

discharge circuit

in

the

is

which

the

Inlet

recommended

oil

case

connected

exhaust

•

In

the

event

of

a power failure, it isolates the

neutralizes oil when pumping

be

50Hz

Inlet

External device

Between base and

machine frame

vacuum chamber from ensures chamber venting.

• Filters

gases which are corrosive and could rapidly

degrade oil quality.

• Helps isolate pump vibration.

• Allows pump Ito

and/or

* Other voltages and frequencies available

the

tightness

and

the

must

be

for

correct

(0.1

to

an

extraction

orifice. ,

exhaust.

such

that

pump

0.2 bar /

and

duct

materials

the

resulting

operation

1.5

PSI),

or

an

are

C6n,pcitiblewftfiih~pumpe.d'.gQs.

excess

pressure

is

at

oil

0.5 bar

the

mist

(6

exhaust,

eliminator,

will

". . ""

in

the

PSI).

prevent

you

must'remove:the

oil

gases

the

pumping unit and

mounted

on

In

e~Cind.

;"

case

is

as

low

from

accumulating

exha\Jst

,'.

,.'

a frame.

the

Alcatel catalog

:th.e

.• · .....

feq

..

>.

as

possible.

lii;ed."

'..

and

"

reduce

. c,

'0.,

safetyvalv~

d

•• ' ,.

",i,

63

I

'")

)

I

\

)

64

.-.

i

:\

1

I

)

Safety instructions concerning the installation and

Unpacking

Storage

operation

When

you receive the equipment, unpack it carefully. Do not discard the packaging during transport. Otherwise, take the necessary measures with the transporting company and,

For all handling, only handle, etc.).

The

pump

bottles. Similarly, it

of

pumping

until you have ensured that the pump

if

necessary, notify

use

the devices provided for this purpose (lifting rings,

is

not supplied filled with oil.

is

recommended to drain the pump before redispatching

systems

ALCATEL.

The

oil

has

not been damaged

is

contained

in

separate

the equipment.

• if the pump

without temperature between 41°F and 149°F or 5 and

is

to be stored,

particular storage precautions for up to 3 months (ambient

we

guarantee the reliability of our equipment

6SOC).

•

For

storage periods oil during storage. orifice blocked) for approximately 1 hour in order to lubricate all the functional block (see Then,

stop

the

pump and store it with the inlet and exhaust orifices sealed: clamping ring, centring ring, plug, etc. The

shaft should be rotated

following this storage procedure.

• After 6 months storage without oil, factors humidity, particularly

and the gumming

particularly oil leaks. Before any start-up (new pump pump

Note

The light (sunlight and ultraviolet light) hardening (AFNOR standard

salt air, etc. may cause the deterioration

the

must

be disassembled (see

1:

seal

kits

must

of

over 3 months,

For

this, fill the pump and

page

76).

by

hand or

hardening

of

be stored with caution. Keep

of

O-rings and the "sticking"

oil.

in

this state, a pump may have operational problems,

FD T 46.022).

by

page

91), and all the

in

order

we

recommend to fill the pump with

run

it at ultimate vacuum (inlet

starting the pump every six months

such

as

temperature, degree of

of

the pump components,

of

lip seals on shafts

as

well

as

seals

changed.

them

away

from heat and

to

prevent the elostomers from

the

parts

used), the

of

65

Installation and

start-up

•

The

machines with decree electrical codes that apply.

•

It

is

important to isolate the machine from the power source before any

intervention on

• When switching off the power of equipment containing capacitors loaded with over pins (single-phase motors, equipment with mains filter, frequency converter, monitor, etc.).

88-1056

60

VDC or

must

be connected to an electrical installation

dated 14th November

the

equipment (for maintenance purposes).

25

VAC, take precautions when accessing the connector

1988,

in

as

well as any local

compliance

,

')

j

• Vane roughing pumps information from the manufacturer on product used.

•

Our

pumps are tested for the USA (Alcatel same oil during operation.

If

changing the type of oil, refer

of

and the type

•

Our

pumps are designed to prevent any thermal risk for user safety. However, specific operating conditions may generate temperatures which may

justify particular attention on the part of the user (outer

lubricant required.

use

lubricants, it

in

the factory with

113

oil for the C2series).

to

the

is

recommended to request

the

safety data

ALCATEL

chapter concerned for the procedure

sheets

120

oil or Alcatel

It

is

recommended to

surfaces>

concerning the

use

70°e).

119

the

66

Vapor

Assembly

pumping

(continued)

procedure

-

we

do not recommend an oil mist eliminator when pumping condensable vapors: it it outside the condensation zone.

- remove the stop exhaust;

mechanical device creating a negative pressure from

- Valve off the pump from the

30

- Start pumping and check

- After pumping, regenerate the oil using gas ballast if it discoloured.

- Change the improved

if

it

is

essential,

directly to the pump exhaust but place

if

possible, connect the exhaust

0.1

minutes with gas ballast

the

level drops, oil

• the

level rises, condensates have been added to the oil.

•

if

the level

oil

by

regeneration.

do

not connect

valve from the pump

to

0.2

bar.

system

(see

page

the

oil level:

is

being lost;

is

too high, change

as

soon

as

inlet pressure characteristics

a

and increase the pump temperature,

76).

In.

the

oil and regenerate.

is

cloudy

drop

Exh. •

Condensate

trap

or

and are not

78

Operation of gas ballast

Regeneration

Pumping

Choice

of

pump

condensable

vapours

pump

and

system

of

In

a pump stored with the same oil for a long time, condensed vapours may

contaminate the oil bath and affect performance.

oil

pumping vapours and when sight glass.

-

Run

the

pump, shutting it off from the

plug.

- Open the gas ballast and 1 hour, or longer

temperature rise the oil bath.

To

pump with condensable products, it

pump. For this,

1/2

hour with the gas ballast open, or 1 hour (if possible) with the gas

ballast closed. When the oil bath

the pump

The

the pump temperature and the quantity

Thus,

suitable. However, when not pumping vapours, Care admissible water vapor pressure with the pumped product. by The of

vapours are

cause the products condensed

is

pump's capacity to eliminate condensable vapours

for high vapour levels

should be taken

reading the pump characteristic table for water vapour.

use

of

if

the oil remains cloudy.

of

the pump while eliminating residual va pours present

isolate the pump from the

reduced

cold traps or condensers are recommended when large quantities

to

be extracted. Excessively intense or prolonged pumping may

the

oil appears cloudy or discolored through the

allow

the pump

is

hot, the condensation

or

prevented.

in a system,

to

limit the inlet pressure

in

the trap to be evaporated a second time.

system

is

necessary to operate with a hot

system

of

air

the single-stage pump

This

is

also the case after

at the inlet

to

operate for

This

operation accelerates the

and

introduced

its

of

the pump to

by

a valve or a

1/2

allow

it

of

vapours

is

the gas ballast.

ultimate pressure

This

hour

to

operate for

to

their type,

is

more

is

its

maximum

is

obtained

in

higher.

Choice

Assembly

of

oil

Choose an be condensed etc.)

The

- the pump and

- the pressure at the exhaust as possible (removal of the oil mist eliminator ...

- the condensates are collected separately from the oil bath and

block

For this:

- avoid using any

promotes the condensation and the return of pump.

-

use

oil which facilitates

in

the

oil bath (anti-emulsion oil for water-based compounds,

(see

page 67).

condensation

the

exhaust duct.

a condensate collector;

of

vapours at the pump exhaust

oil temperature are high;

);

vertical ducting which

these

the

is

as

of

products

products to

separation

low

do

not

the

of

pumped products which may

is

reduced if:

•

Exh.

77

Start-up

• When using a three phase motor,

(see

motor.

electrical connections start-up

check

the direction of rotation of the

chap.

page 71).

• Check the oil level

• Start-up the pump.

• Allow the pump

vacuum:

During this operation, make sure that the oil circuit

of

the oil fill plugs to listen

At

start-up, the oil enters the lubrication circuit

result, noises

as

the oil heats up.

has been replaced.

Under normal temperature conditions, the oil circuit should start

1 minute after start-up

of

contamination).

•

Using

- to decontaminate the pump's oil;

- to accelerate heating. through the oil sight glass) when the pump

starting sure). If necessary, stop the pump and adjust the oil level between the and"

min" levels on the sight glass.

will be heard (first irregularly, then regularly) which .will reduce

the gas ballast:

of

the oil circuit and the operating conditions

(See

page 68).

to

run for one hour with the inlet blocked

is

to

the pump.

of

the vacuum pump.

These

noises will no longer be heard when the fill plug

(this

time may

It

is

normal for the oil level to change

vary

with the type

is

hot, due to expansion

at

ultimate

operating. Remove one

less

of

oil and

of

the pump (inlet pres-

(as

its

can be

As

a

than

degree

of

the oil,

"max"

seen

, I

I

In

the event

actions" table

of

a malfunction, refer

(page 84).

to

the "Troubleshooting and corrective

76

Operation

Preliminary precautions

Operating

temperature

•

The

be

use.

•

The

vacuum

dangerous.

•

The

pumps

However,

performance

guaranteed

pump

Study

the

are

designed

specific

operating

and

if it

is

also a compressor:

user

manual

to

may justify partic"laraftention:

•

Product

product

of

pumps).

Be

sure

-

At

temperature

-

The

(12°C)

- Under

case) operating conditions).

tightness

leaves

the

tightness

start-up,

particularly when

to

fill

the

before switching

is

greater than 53°F

ambient

will

operating

and 113°F (45°C).

these

conditions,

be

between 140°F and 158°F (60 and

is

gu(jfant~d

factory.

pump

It

with

temperature

the

operating

operated

before

prevent

conditions

on

the

for

is

the

users

pumping

oil

(see

page

on

the

(12°q.

for the pump

stabilized

safety

of

this

prod~ctcan

according

tonornl'al.i:onditiorisof

incorrectoperatio~

any

may·

part

skirting

thermal

generate

of

the

user>

up

the pump.

risk

for

IJser

. temperatures

lqoC)..

normciloperatin9>conditions~hen)he

responsibilitY

dangerous.

to

maintairi:theleY~I

produds(onCseries

may

safety.

only

be.

which

...

.. ...

68).

motor, check that the oil bath

must

be between 53°F

pump

temperature

700q (depending on

(at

the

front of

the

oil

Before starting-up

the pump

Special

Synthetic oils are much more viscous when cold than mineral oils. Do not start up For drops of oil

In with slightly contaminated oil, the oil

internal thermal protection

pages

case -Synthetic

the

same

reason and

(I

to 2

&

Check

that

certain cases, when the pump

in

the

pump

72

& 73).

oils

pump at ambient temperatures below 59°F

to

3

)

cm

through

the

exhciust

is

heated up.

to

(1

facilitate lubrication

the

inlet orifice before starting.

orifice

is

not blocked.

is

started up

the

current after start-up may remain high until

These

conditions are sufficient for

be activated, making start-up impossible

of

the pump, pour a few

in

cold ambient conditions, or

YC).

the

(see

75

Incidents

The

vacuum pump does not

produce a vacuum (continued)

Causes

Corrective

actions

Noisy pump

Pump too hot

•

At

the pump exhaust, the installation produces an exhaust pressure of

-.-Oil

[~

r---~--~.~,_----_._.-------

-.-Incc)rrect

mi;t eliminator cartridge

clogged.

• Oil

level

-.

OXcont~;;inateJlPr~senc;-;r---

particles) .

•

Pump used.

~~~;C6~~~~~:s~;~g~~*pl.t~--

• Motor coupling incorrectly set or damaged.

• Incorrect

assembly

• Vanes

1,1

25

Torr

(1.5

too high.

not

p;~pared

-----------~-~

fan anti-suckbactdeviCe-

---.,----c-------

damaged

for

assembly.

or stuck.

the

bar).

oil

Check the installation.

~

...

:--!

--"'j

i

!

I

1

1-;::--......,.-------------------------------1

--

Replace.

Drain

and

fill

with

-D~~-i·n:-1T~-s·h--~~-(r·~-e1i

oil. j

Check the the type of oil.

Check

-R;pla~;-ihe--~-otor-cjjter-in-;-pectiori

Check

-Repeat the-Ci-ssem5ry.------------_·--!

pump

the--power

the

-setting.

theassembly.------------j

a new oil.

n-~ith-~

configuration or .

-SUpply.

r~~

--------1

--------------.-j

i

R;;pi~~-------'====-J

• Ambient temperature too high.

--

•

Pump

ventilated place or vents

blocked.

•

Operation at high pressure

P >

-

-~--oiT~ont~;;T

-;~p

--_._---_._----_

22

• Excess pressure at exhaust.

• Motor Motor

-not prepared

used or

.

placed

In

Torr

(30 mbar).

i~

over-voltage or

in

short-circuit.

nated-.----------

oil

unsuitable.

..

a poorly

for

__

...

_--

Check the installation_

------.---~---

Check

------

-----

the

Oi-I~I

--

Check the

~-k

~~tor·----------------------I

Drain, oil.

Check pump configuration or type I of oil. I

------_.---------------_.

._---_.

for

system leaks.

exh~~st-line;~---------I

the-voltage,

flush

and

replace--~i

refill

------~

i

j

I

with

clean !

______

__

._-

______

.-1

1

85

\

Incidents

Considerable

Poor

pump

off.

___

Oil

in

oil

losses.

tightness

.

_______

base. I •

when

switched

.

________________

I

Causes"······

Drain

and

fill

with

new

•

0;1

le'el

tao

h;gh.

• Operation at

-.-GasbaTlastopen:··-

1 - accidentally,

2 - pumping

___

vapours.

•

Leak

at

seal.

~~~

l-·

Safety va!:,!_

high

p~:_~~~r~.

of

condensable

oil

case seal or at

open~______

da~_<:J.ged.

I~~~;:~;~;;;~,kb:~::em~~_

..

___

1

::_;r_I;_o~~;~~~c_._-_-_--._.··

-.

Oil

case and frame cleaned I

poorly during reassembly.

;.

-OiT.

case--seaTPi~~hecr-

-;F~onTseaida-maged---orfelt

saturated.

-----------------_._--.------

- -

J

Use

an

HP

type

__

_

___

front

with

oil

e-------.---.-.-.-

1 - Close.

2 .

._

~-----.~~-~------

Check the assembly and replace the seals

S-Relopslaec·-

recovery.

..

----------------

Use

a condensate collector.

-e-.--------------=l

f::~:~e

oil

if

necessary.

a"embly.

·~;~:~~"~a~;~;;I;,;h~~O;1

--1--+------------------··---·----1

~'

..... ----.-.

---

-.---

Remove

I I

-Disassemble the

I

faces and

l~~~~~:~-~~~

the

base and clean. !

refit

a new seal.

__

~=~~~~_-_

oil.

mist

eliminator

___~

oil

case, clean -the

..

---.-

...

-----

:==-~

-

I

_I

~~

j

I

86

I

.1

.,

)'

Maintenance frequency

Maintenance

An

incorrect ultimate vacuum or a reduction in pumping

oil

has

deteriorated.

The

periodic inspection of

a

sample

of new oil

the

lubricant.

of

The

frequency at which oil

the

oil

is

the

cloudy,

The

the

pump

oil

- if pumping.

- a thickening of indicate that Drain

can

the

oil

and

the

state

of

the

oil

is

in

order

to

check

the

level

is

renewed

this

indicates that condensables

be

regenerated

oil, together with a blackish color and a "burnt"

has

deteriorated.

flush

it.

is

adapted

using

the

speed

are

signs

that

the

performed by comparison with

of contamination or deterioration

to

the

type of operation:

have

been

absorbed during

gas

ballast

(see

page

77].

smell

I

i

I!

I

!

,

i

I

!

!.

,

~

j

i

Draining

Normally, for a pump operating continuously at a pressure lower than 0.75

(1

mbar) with a

This

value vacuum Similarly, changed at intervals of 6 months to a maximum

sticky).

Note: intervals adapted

page

required

Every

63)

/'\

•

.Thedraj~in~ope~ation

mcomr1umcatioi1.'wlth,t~"r

ensur~

perst>;ral,

The

pump

atmospheric

-

switch

off

isolate

-

installation;

- tilt

the

- unscrew the

oil

case

of

the

oil When all two

plugs

for about 10

Take

open. may

appear at

removes

- drain

this

plug;

- replace of

the

oil

clean

is

given

as

is

sufficient (for primary

if

the

pump

pumping operation

to

each

can

reduce

safety.

must

be

drained

pressure.

the

pump;

the

pump

or disconnect

pump;

the

draining

and

the

filling

case.

the

oil

has

temporarily and

seconds

care with

the

exhaust.

the

oil

from

oil

by

removing

the

draining

case

oil sight

gas (dry air),

a guide only.

is

stopped frequently for long periods,

specific application.

the

frequency of

the

oil should

It

may

vacuum

is

different.

these

plac~s;

~e

.con~~in~ted,

be

extended

pumps).

of

This

oil

The

use

maintenance operations.

1 year

must

oli~ldeah,nosphere,~Takealll')ecessc;lry,

:':

.'

.,"

;.

'.

; , ' ,

when

hot

and

after

the

oil

For

this:

from

the

plug

on

the

side of

plug

on

the

top

drained, replace

run

leaving

the

oil

mist

This

functional block;

the

plug

and fill with

glass

through

the

pump

intake

which

operation

draining

the

fresh

the

filling orifice

oil

to

the

changed every 6

to

1 year if

the

(oil

therefore

of certain

pumping, circuit in,

",

case

has

appropriate

(see

page

the

oil should

may

become

be

accessories

. • : .

been

:.:'".

maximum

69).

months.

ultimate

changed at

steRs.

vented

be

.','

Torr

(see

,

to,

to

87

Flushing

The

draining operation particularly dirty. the

pump.

can

be

followed by a flushing operation if the oil

This

operation requires a volume of oil equal to

the

capacity of

is

Change

Compatible

Incompatible

of

type

of

oil

oils

After draining intake filter, clean it and replace it. the

flushing oil very slowly through

develop at

may draining plug. Replace

ALCATEL 5 to

120

oil or Alcatel 119 for specified otherwise quantity of Thus,

if

Mineral oil pump

(see Mineral oils are also compatible with mineral-based synthetic oils (see

page 67).

This

is

(e.g.

ALCATEL Synthetic oils are considered reasons: resulting mixture, which could contamination or deterioration. For

the

are

also expensive, are treated

the

oil

case

(see

page 87), replace

Run the

the

exhaust.

21

m3/h

in

oil remains

you wish

the

they are expensive. A mixture may

same

to

use

can

be

replaced by another type

above)

case

using

when, for example, a mineral oil

120

by

reasons,

Stop

the

pump and drain

the

plug and fill with

series

pumps

are

USA

(ALCATEL

the

order. When

in

the

functional block

another type of oil, proceed

the

new oil and fill

ALCATEL

clear synthetic and mineral oils

113).

to

be

incompatible with each other for practical

be

interpreted mistakenly

as

synthetic oils.

the

draining plug.

the

pump at atmospheric pressure, pour

inlet orifice.

tested

113 for C2

the

Take

care with oil

the

fresh

oil

(see

in

the

factory with

series

pump

is

delivered, a certain

as

of

mineral oil. Simply

the

pump

(see

is

replaced by a synthetic oil

cause

slight cloudiness of

as a sign

(ALCATEL

flushing oil via

page 68).

pumps)

follows:

page 68).

Remove

mist

which

the

ALCATEL

unless

flush

the

of

300), which

the

These

remarks apply

Alcatel 111,

Proceed

- Disassemble

-

Reassemble

- Connect an oil

-

Fill

the

NOTE: oils.

113 and

as

follows:

the

it.

pump with

to

replace a synthetic oil by a mineral oil, proceed

to

ester

or fluorocarbon type synthetic oils and

300

(see

page 67).

pump completely and clean it

mist

eliminator to

the

new oil

the

(see

page 68).

pump exhaust.

(see

page 91).

as

the

oils

for compatible

88

Replacement of front seal

In

the event

on the pump, it

the shaft You

will need:

- a front (see

page 90),

- a screwdriver,

3, 4 and 5

- a

• Stop the pump and disconnect the power

• Disconnect the pump from installation to which it

• If possible, position the pump vertically, with the motor resting on the front side drain the resting it on

• Disconnect the motor by unscrewing the 4 fastening screws, simultaneously and alternately.

Remove the motor vertically.

• Unscrew

• washer.

•

With

• Unscrew the two seal-holder fastening screws and remove the seal-holder. Remove the seal from the seal-holder

• it.

• Clean the metal parts. Inspect the wearing side cleaning, the polishing). Should the sleeve show any signs

replaced.

be

• Preferably

• Reassemble

• Reinsert the new O-ring on the seal-holder.

• Insert Engage

•

• Insert the O-ring

the

key,

• Immediately order a replacement maintenance

of

an external oil leak

is

necessary to change

seal on the motor side.

seal replacement kit

mm

Allen wrench.

cord motor.

the

is

connected.

at

the

top,

of

the

oil case; in this position, it

oil case. Otherwise, disassemble the pump

its

base, after it has been drained.

the

fan fastening screw. Remove the fan,

a screwdriver, remove

sleeve may show a perfectly normal trace

use

new parts from the seal kit

the lip seal in

the shaft sleeve inside the seal-holder.

the

reassembled seal-holder on

in

the shaft sleeve. Position the support washer. Then, install

reassemble

the

shaft sleeve and

as

its

housing

fan and the motor

as

described on page 95 and discard

or

described

its

axis and screw onto the frame.

in

is

not necessary to

in

the horizontal position,

the

key and

its

O-ring.

of

the shaft sleeve: after

of

indentation or grooves, it must

set

of

seals.

on

page 95.

the reverse order

set

or

kit

the

support

rubbing (caused

of

disassembly.

(see

page 90).

by

89

Tools

and

consumable

products

Special precautions

Spare

parts

Minor

Major

kit

•

Read

the warning at

• Before disassembling the pump, drain it

• All the seals and faulty parts should be replaced, provide for a seal kit or

a maintenance kit.

This

contains all the seals on the pump which each

Keep this kit in a light),

standards: "storage conditions for vulcanized elastomer based products" -

FD

T.46

In

addition to the seal kit, this kit contains a maintenance operations on the pump for a two year period, under operating conditions.

PU!'lP:

2010 2015 2021

1005 1010 1015 1021 1005 1010 1015 1021

must

complete disassembly.

in

order to prevent any hardening

022).

modtlls'"

C2 C2 C2 Cl Cl Cl Cl

SO SO SO SO

the

beginning

be replaced at

dry

place,

away

"

' "

, ;

Part,Nc).

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of

the' maintenance chapter.

(see

page 87).

pumpm.odels SO

1/

Cl / C2

from heat and light (sunlight and ultraviolet

of

the elastomers

set

of

spare parts to perform

Pump

models

SO

2005

SO

2010

(see

SO

2021

SO

' PartNo.

103911 103912

AFNOR

normal

Part

103902 103903 103904 103905

No.

103906 103907 103908

2021

I 103909 2005 2010

2021

Cl Cl Cl Cl

104976 104977 104978 104979

Front

seal

replacement

(parts for shaft passage tightness on

motor side)

Screw

Specific

Recommended

kit

tools

90

This

kit contains all the parts which

must

be replaced in the event

leak

on

the

shaft on the motor side.

This

kit contains all screws and

washers for

Lip

seal assembly mandrel.

•

Two

• Thin spanner:

• Allen wrenches:

• 1 2

all pump models.

5

,5

x

100

mm

box wrench

flat screwdrivers

10

mm

2.5

- 3 - 4 - 5

~

of

on face

a

l5":I!

~

~]

mm

~

Pump SO

I /Cl /

Screw All

pumps

Pump All

models

kD

models

C2

kit

models

kTI

m

Part

No.

065875 065612

Part

No.

104919

Part

No.

052993

Disassembling

the

pump

Disassembling

Replacing

the

Disassembling

the

motor

block

the

front

the

6allast

fan

seal

gas

(1)

(;:fl

Remove the motor cover.

t:[l Remove the motor attachment

screws.

(4J

Remove the fan fastening screw and the support washer. Remove the

See

page

key.

89.

Il] Remove the gas ballast cover

(2

screws), the adjustment button,

the spring and the

Remove the tank feed-through (2

screws) and

its

sleeve.

seal.

Disassembling

Removing

Disassembling

the

oil

the

(C2

oil

sight

glass

(2)

case

(3)

bubbler

pump)

I:JJ

Remove the

the

rn

O-ring after removing the 4 fastening screws.

rg.!)

Remove the nitrogen inlet disconnect the connector Disconnect the nut which secures the tube on the the tube

frame. .

Remove the sight glass cover.

plate, the sight glass and

O-ring.

Remove the oil case and

Disconnect the nitrogen inlet.

functional block and pull

(5)

to

release it

and

(4).

fr.om

its

the

91

Oisassembling the

exhaust

valve cover

~J

Remove

(6)

exhaust valves and their springs.

the coverts), the

~

-~

y

/\

r

(

I

Oisassembling the

(except

1015

SO,

Oisassembling the

pump

also 1015

SO,

SO

oil

1021

I,

oil

1021

pump

system

SO)

C 1,

C2

system

SO

The

oil system

must be reset in the event

disassembly the

rear flange without modifying the setting. Remove the

circlip.

Do

not disassemble it. During not blocked

compressed

m

Remove pump (9). equipped with the washer, piston and

spring. Release housing.

-;.:'1

[

i

1<.1

Unscrew

(11) and remove

Then

remove the vane (12), pump rotor (13) and the coupling (14).

is

set in the factory,

(see

reassembly). However,

(7)

can be disassembled

the

spinner-cam

the

reassembly, check that it

by

sending a jet of

air

through

the cover from

Release

the

stop valve (10) from

the

(8)

the

nozzle

it.

the cylinder (15)

seat of

O-ring.

Oldham

of

by removing

to

the

oil

the

stop valve

the

oil

it

clean

its

is

o

fJ

I

i

I I

I

I I I

\

!

I

92

Disassembling the

rear flange

@)

Remove the 4

nuts

(and washers). Release the flange

in

the axis.

Disassembling the Remove the stator

HP

stator and the rotor rotor.

(two-stage pumps)

Release the rotor and the vanes.

Disassembling the

intermediate flange

Insert two screwdrivers and

(two-stage pumps)

Disassembling the

LP

stator and the rotor

Remove the Remove the rotor and the vanes equipped with the springs.

by

release the flange

LP

stator.

sliding it along the

in

the notches

in

the axis.

I

"

I

J_'_/

__

I_I_~

93

Cleaning

components

Cleaning

metal

componeonts

Solvents are required

Standard precautions instructions.

After

use

in

mineral

mineral products based solvent

PREMACLEANI3),

The

component

use

such

when cold

dry

in

(perfluorinate)

as

when cold by

in

(non-perfluorinate)

when cold

• Clean

• Vacuum

•

After

solvent

• Clean

• Dry the components in the air

After

components with a solvent

• Clean

• Dry the components in the

• )ndustrial washing solutions can also be used. should be followed

to

clean components.

should be taken

or

synthetic

NAPHTEOLl4).

or

hot (max.

in a ventilated oven

must

be

oil,

such

Proceed

cleaned a second

synthetic

GALDEN

S

90™15)

dipping

or

synthetic

such

as

by

dipping

by

vacuum drying.

or

air

in

compliance with the manufacturer's

clean the metal components with a

as

AXARELil) , CARECLEANI2),

as

follows:

45°q

by

dipping

time

oil,

clean the metal components and proceed as follows: using a cloth

with compressed

or

mineral

alcohol and proceed

using a cloth

or

using a cloth

with

alcohol.

air

oil,

clean the metal

as

follows:

The

cleaning operation

in

a

,

Cleaning

the

I,

SO,

oil

C2

C1

level

series

sight

glass

pumps

When

cleaning this plastic sight glass, avoid contact with alcohol based washing solutions. Clean steep it, and rinse it immediately.

The

sight glass

DUPONT

Ii!

CASTROl

13)

DOW registered trademark

14)

Nippon Chemical registered trademark

15)

MONTEDISON

of

these pumps

DE

NEMOURS

registered trademark

the

component with a solvent,

is

made

registered trademark

of

glass.

but

or

alcohol-

do

not

94

Replacement

of

shaft

seals

Recommended

Extracting a shaft

Assembling

the

Specific

seal

its

housing

shaft

tools

from

seal

• Specific assembly mandrel. A support plate (or washer).

•

• A flat screwdriver

With

the flange flat, the seal using a screwdriver, resting on the (or washer) seal housing.

The

seal lubricated with pump.

The

flange

According specific

the

assembly mandrel.

so

housing and

is

resting

to

the

to

each

as

not

the

lubricant

direction

pump,

3.

to

damage

the

seal

used

on

a flat surface.

of

assembly

the

seal

is

lip are

is

extracted

plate

the

in

the

fitted

on

~1lJ....:.l~-4

__

Using a press or a hammer, the seal inserted

Direction

of

assembly

of

shaft

seals

They are fitted using assembly below:

in

its

housing.

is

the

assembly mandrel according

to

the direction

of

95

Reassembling

the

pump

Component

preparation •

Reassembling

median

Reassembling

exhaust

Reassembling

device -C2

series

valve

the

flange

the

cover

bubble

pump

Rest

the frame on a flat surface in order to raise the pump.

• All surfaces

• Observe a

reassembly

The

functional

On

the median flange, check that the lubrication hole

blocked.

New

vanes are assembled on

edges facing outwards.

Pour

a small quantity of oil beforehand around

the

exhaust valves,

This

is

performed after

the

nuts. Position (maximum clamping torque In

the

sleeve,

the

assembly on

in

contact are coated with oil.

nominal

of

the

functional

block

Fit

a new

the

tube attachment

fit

the

clamping

is

reassembled

the

springs and

the

reassembly of

seal

on

the

ball and

side of

torque

of

block.

in

the

rotors,

the

exhaust valve covers.

tube and connect

on

the

pin and tighten

0.8

mdaN (5.8

the

spring and

the

frame.

0.8

reverse

with the rounded

the

functional block, before fastening

ft

Ibs)).

fasten

mdaN

(5.8

ftlbs)

for

the

order

of

disassembly.

is

not

the

exhaust valve holes. Position

the

assembly

the

to

nut

on

the

connector.

the

frame.

rear flange

Then

fasten

Setting

the

oil

system

SO

series

pump

Offset

the

spinner-cam

the

blades.

Turn

the

shaft

up

displacement of

The

distance between

the

stop valve (0.035 it

The free, relation correct setting.

I,

Position pump base).

to

0.047

is

set

by adjusting

stop valve face

the

stop valve should

to

the

Cl,

C2

series

the

rotor

To

(except

1015

(1)

by pressing

to

the

maximum

the

lever

(2).

the

seat

(4)

must

be

0.9

inch) :

the

orientation of

must

be perpendicular

rest

bearing face of

pump

(also

1015

of

the

oil pump

turn

it,

use

the

SO,

(3)

to

on

the

fan.

1.2mm

SO,

so

1021

SO):

on

and

the

lever.

to

the

axis of

the

its

seat:

check

the

parallelism of the lever

stop valve

that

Do

seat.

Orient

the

1021

SO):

the

slot

is

horizontal (or parallel with

not forget the Oldham coupling.

oil inlet hole; when

in

seat to obtain the

the

.

.1

-

.-:..

)

I

96

Reassembling

the

oil

case

Fit

the

is

positioned

oil case on

in

its

the

frame.

Fasten

seal

groove (clamping torque

the

attachments after making

0.8

mdaN (5.8

sure

ft

Ibs)).

that

the

seal

Reassembling

Reassembling·

Reassembling

side

the

gas

level

sight

seal-holder

the

components

ballast

the

oil

glass

the

motor

Position centering it Equip the

Replace Fit

(2.14

See Fit

Fit Install the motor coupling sleeve down Fit

1 mdaN (7.14

the

oil case feed-through equipped with

on

the

gas ballast tube. Assemble using

the

adjustment knob with

cover and

the

ft

secure

on

the

O-ring (included

sight glass and assemble with screws (clamping torque

Ibs)).

the

sleeve

the

oil case feed-through.

in

the

seal

kit).

&.··.~o5:~::f~::;;!~::~~~t.~~·~~~:iO~;t:~fo.~a;~c?~:~~:11r.;~1hhl;ste

under stress.· .

page

89.

the

fan

1/2

sleeve.

the

drive key

motor

on

the

ft

... . ",

the

motor shaft.

frame and install

Ibs)).

to

the

seal

in

its

housing by

the

screws.

and

the

spring. Posit;on

,.

the

stop on

4 mounting bolts (clamping torque

....

the

motor shaft.

0.3

....

the

assembly

mdaN

. .

in

..

97

I

\

~

1

t

\

I

I I

1-

98

-':)

.j:l..

-0

Composants

de

maintenance / Maintenance

components / Unterhaltung

Teile

Plan

de montage cuve

et

bati

Nomenclature cuve

et

bati

Plan

du

bloc fonctionnel

(C)

Nomenclature

du

bloc fonctionnel

Plan

du

systeme

de lubrification pompe a huile

(A)

Nomenclature

du

sysh~me

de

lubrification pompe a huile

(A)

Plan

du

systeme

de lubrification levier moulinet

(B)

Nomenclature

du

systeme

de

lubrification levier moulinet

(B)

Plan

ensemble motorisation

(M)

Nomenclature ensemble motorisation

(M)

Plan

du

systeme

bulleur

Nomenclature du

systeme

bulleur

Oil

casing and central housing assembly plan

Oil

casing and central housing part list

Moving part plan

(C)

Moving part parts list Oil

pump

system

plan

(A)

Oil

pump

system

part list

(A)

Oil

system

plan

(B)

Oil

system

part list

(B)

Motor assembly plan

(M)

Motor

assembly part list

(M)

Bubbler

system

plan

Bubbler

system

part list

Gesamtplan Olbehalter

und Pumpentrager

......

150 / 152 / 154

Nomenklatur

(1)

Olbehalter und Pumpentrager

...

151 /

153 / 155

Gesamtplan

(C)

Pumpenblock

...................

156 / 158

Nomenklatur Pumpenblock

.....................

157 / 159

Gesamtplan

(A)

Olpumpsystem

.......................

160

Nomenklatur

(A)

Olpumpsystem

.......................

161

Gesamtplan

(B)

Olpumpsystem

.......................

162

Nomenklatur

(B)

Olpumpsystem

.......................

163

Gesamtplan

(M)

Motor

.............................

164

Nomenklatur

(M)

Motor

............................

165

Gesamtplan Bubbler

system

.........................

166

Nomenklatur Bubbler

system

.........................

166

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Nomenclature

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casing

and

central

housing

part

list / Olbehalter

und

Pumpentrager

No~enklatur

/

TYPES/MODEL

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/411/411/4

111/21

1 /21 1 /211

/2

NiJtenslEiin

.1

A4

x4x

12 Niederdruckrotor

Niede-;dr~ckroiar

Niederdruckrotor

Nied~idruckroior

d I

,J-

1.::1

..

1

Niederdruckrotor

.1

1.11 1 I'

1

I

•

':~;T()35¥.<;:',

•

:

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•

o

.0,,;'

o

:,;~'i~:Q,~:~1~t;c

103525

i.033.94

103521

'104;30'i

•.

104310

..

1.04311

•

103401

103396

•

065745 065749 065750 065751

103880

•

Lat

joints / Minor

kit / Dichtungssatz

•

Lot

maintenance /

Major

kit

/ Wartungssatz

o

Lot

visserie / Screw

kit

/ Schraubensatz

u

-

c

«>

c

oU

e.c

v c

c c

~

v-~

o

_ C 0

..Q

:::)

-c

c

c > e

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Q..c:;;Q.

158

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--- C

Q.

-

.-

...

c..-

C')

c

..2

c..

\I)

«>

C)

v

..Q

c

«>

a..

I

.i

-

-,

-C\

-,

':i

!

U1

-0

Nomenclature

du

bloc

fonctionnel / Moving

parts

part

list / Pumpenblock

Nomenklatur

/

TYPES/MODEL

/

a

.

lli

REP

DESIGNATION

SPECIFICATION

P

/N

Bestell.

Nr

'23"

Rotor

BP

lP

rotor

Niederdruckrotor

1 ·,100631

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 103569

23

RotorBP

lP

rotor

Niederdruckrotor

1

.105568

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 1 065801

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 1 065802.

23

Rotor

BP

lP

rotor

Niederdruckrotor

1

065803

23

RotorBP

lP

rotor

Niederdruckrotor

1 065601

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 103397

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 103399

23

Rotor

BP

lP

rotor

Niederdruckrotor

1 103400

23

Rotor

BP

lP

rotor

Niederdruckrotor

1

103407

24

Ressorl

de

pale~e

Vane

spring

Schieberfeder

2/4

4/6

6/8 6/8

2/4

4/6

6/8

2

4

6

4/6

6/8

2/4

4/6

6/8

2 4 6

6

•

25

Pale~e

BP

lP

vane

Niederdruckscheiber

2

2 2 2

2

2 2

2 2 2 2 2 2

•

26

Sialor

BP

lP

stolar

Niederdruckstator

1 1

1

103507

26

Stator

BP

lP

stator

Niederdruckstator

1

1 1

103512

26

Stator

BP

lP

stator

Niederdruckstator

1 1

1

103510

26

Stator

BP

lP

stator

Niederdruckstator

1 1

,1

1

103393.

26

Slator

BP

lP

stator

Niederdruckstator

1

103409

. 26'

Stator

BP

lP

stator

Niederdruckstator

1

103881

26

Stator

BP

lP

stator

Niederdruckstator

1

103882

26

Stator

BP

LP

stator

Niederdruckstator

1

103883

27

Idem

20

Idem

20

Ebenso

20

1/2 1/2 1/2

1/2 1/2

1/2

1/2 1/2

1/2

•

.28

Idem

21

Idem

21

Ebenso

21

1/4

1/4 1/4 1/4 1/4 1/4

1/4

1/2

1/4 1/4 1/4

1/4 1/4

1/4

1/2 1/2

1/2

•

29

Flasque

median

Central

plate

Zwischenflansche

1 1 1

1 1

1 1 1

103408

29

Flasque

median

Central

plate

Zwischenflansche

1 1

1

103410

30

Idem

21

Idem

21

Ebenso

21

1/4

1/4 1/4 1/4

1/4

1/4 1/4 1/4 1/4 1/4

1/4 1/4

•

31

Rotor

HP HP

rotor

Hochdruckrotor

1

1 1

065852

31

Rotor

HP

rotor

Hochdruckrotor

1

1 1

1

103417

-31

Rotor

HP

rotor

Hochdruckrr.tor

1 1 1 1 1 1

1

102854

32

Idem

24

Idem

24

Ebenso

24

2/4

2/6

2/8

2/4

2/6

2/8

2/6

2/8 2/8

2/4 2/6

2/8

•

33

Pale~e

HP HP

vane

Hochdruckscheiber

2

2 2 2

2

2 2 2 2 2 2

2

•

34

Stator

HP

stator

Hochdruckstator

1 1 1 1 1

1

1 1 1 1

1

103409

35

Ress.ort

elapet

Spring

of

the

Federruckschlagventil

1

1 1

1

1 1 1 1 1 1 1 1 1

1 1 1 1 1

•

anti·retour

antisuck-back

36

Clapet

anti-retour

Antisuck-back

device

Riickschlagventil

1

1 1

1 1 1 1 1 1

1

1 1 1 1 1 1 1

065798

37

Idem21

Idem

21

Ebenso

21

1/4

1/4 1/4

1/4 1/4 1/4 1/4

1/4

L-'--'-.

1/4

1

•

Lot

joints / Minor

kit / Dichtungssatz

•

Lot

maintenance /

Major

kit

/ Wartungssatz

o

Lot

visserie /

Screw

kit

/ Schraubensatz

/\----

I ,

I , \

I , '

I \ '

/'

I'

I ' '

\

/ ' "

, I I

,I

"

, I I

:',".

q'

,/

/'---

// //

~

- - - - - - - - /

---

-----1

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I

s

~

·5

..c

"0

(1)

c.. E

o

c..

c

.2

o

-

.~

~

-<C

...

..c-.E-

-=

C1)..2

-c

C1)

E

".!

~

vtc..>-

~

-c

c

o ':':

'6:

-

c E

c..

E

(!)

.!

vt

~~

E

~

c..

0:0

c

0

vt

(1)

E

C1)

a.

E

~

c..

@

!

"

!

I

. .-...

}~,

.-.~

160

0.

Nomenclature

du

systeme

de

lubrification

pompe a huile / Oil

pump

system

part

list / Olpumpsystem

Nomenklatur

crSIGNATION

fSPECIFICATION

P?;1I~1

g~t~lsl~Jl?[(e.~~1bll.!I!i~':\~i@':i

.-

.......

",,_.

2

Tube

entree

d'air

&!J)I~~mp,i~pm?{,"1?;i<"c,~,\{]~\,

Air

admission

tube

~:~0:1

:B§~~:WN.R~;~ln9~it4\~f;~[:jr~f;;

9?,ln~p!ip~f.?I~WFi>;;';'

"""

4

PaleHe

pompe

Co

huile

Oil

pump

vane

~&~~}Is:

!JRi9,W~'91l:!~~tfff[%~:ii~~J;f~f'

@1~~~%~q~p'!i~9::fc:',"

6

Joint

Co

levre D 15

x 25,5 x 4,6

Shaft

seal

15

x 25.5 x 4.6

i*Zl~~1

~f~f9Ql~ru~~r8if'~1~~G&i:

l~f6flplbliEl/,j5~:<

7

Flasque

arriere

Rear

plate

~~~f*:

l~rifi~1l~~~~;[f5.11~'7{~E;:;j;;';9Hiig:~~h~:;:4,i:'§.

:;'i\YXh§

9

'~if&1&I

10

Cia

pet

anti-retour

1~:mI'r

ift~Js~'d~ii:r~toUr'

"',,

''''';;{,.

<i'

12

Ressort

d'

etancheite

§'i11r~i~''d@~~~J~{~;Tt

:/:'';':;1:

14

Rondelle

elastique

;~;1;4'2~q~~Jf!I~i;~,1~:9\:i:2j10:'2~?i;

X<Ff

16

Vis

CHC

M6 x 16

!@~~;

:@frqI§Ql~fjf,I[6,':@f&~~i;gi;,Z1~;

17

Goujon

M6-129

/19

Ij;1T~

g@WjilF.i~r$icz~l:g~,1~t;£Iir

17

Goujon

M6-164

/12

.;r1K~;

~~1~lf:M~;f~ztgm~1~;Wsn~j"

17

Goujon

M6-72 / 19

}l1T~K

~1&lM{~~~1l~~l'&~1~~tl:r~~:}L~

17

Goujon

M6-1

06 / 12

IJ~~ti~t'

!~ffi.~J~f~;~~;.~~:;:~~?:~~;(i~;;~~~&~~}i~~-~:;;~;2~~!

19

Ecrau

HM6

Seat

S~!~:'

,,::~.~

:,_.~~~.~/~£~~·~~~7~/i:~D~}~:~;T-

Antisuck-back

device

~llti§utrNiC(~;:prs.tB~H;'9';i;

'."

Spring

9K~~fuWfi-Eij~Q~k¥PEt&fj)p4~;'if

Spring

washer

~q~~~~~~~~11~;~~~1@ttB~t~i::Lf

~~~~{S~,

Screw

CHC

M6 x 16

~)~ii0~]·Q~~Igj!'{i~;;;!:I··.·:t;iti

M6-129

/19

lW.itM~J~~ffi~';if;\\';,~~~;;:;;;i,~;

M6-164

/12

Rifi.~&"6ir!l,~:tffl~?:~;:~;':F3:'.,

M6-72 / 19

f\~~&6'~tW7&j;~ri:«~:·~',':.·,y,··

M6-106

/12

l~ilWjs.;li{fQ;~t.0;:+~.:i:~

r:,:,

Screw

nut

HM6

/

TYPES/MODEL

-7

qlp.Yii1Piind.iil:l~j.:;;~~t;~!f(!:::;:

~

>;;:~;pr

:Ui~'

~E:~f';

~~\~~1

:~t;~~i~1

OOl;~~~!~t~\'11;

~~~1l~£J&jltm;1lf~f~I~II~1;~ltJ~K('Jli'i~':1'~!@.t

lufteinlass

1 1 1 1 1 1

6iR!i~~B12i~t§;~~{·;~~t:i;~;;·~~'

~ljil@

;i,Jili;

?iJ¥)

@lri

;'fit~

~~j'i:il

Olpumpenschieber

1 1

9!~~g~H~~~;~ik1;;:fI:F~&}:;)':';:!:,

1

11\

1 J 1

l~lir0

;j~~M1i~i~,;~~i\;

1

~ 1 ~1

~lf!

~f;~

~~;j

,~j:~\l'

f:~j~~!i:0£~

iimtl

IW~~$N:~qh1~1~~]j.l:l~kj~;·

1 1 1 1 1 1 1 1 I 1 I 1 1

~~:

jl~~

~~~g.:

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~~JJ~~

·s~~;:1\

.*ifM~~!1~~t1[~ftlf1;~¥

'~F"';;"~~;O~"":'~''-~''

,,,~i'''

lippendichtung

15 x 25,5 x 4,6

>~jW~E~~~~~jf~\~;~·~~~~~~n~'~-0f~~·!

slli~

~jf{

IJ.f~f

t.~~~

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:~m?

~t~~

ci},!~~

Hintererflansche

~.~~1:tggj1~\rf$ll\1~i1

1 1 1 r 1

T~'l

I.~~~

~~;':-~:

t~jifi'Y

1 1 1 1

gl~J@'(fg:Ji1~~iftd.i?0}(:;;~'J~;';~

L:j~;y

1D2J

~~

~J+if~~;

:~~

jj]1t~

:~~

~'i~;

::~~t~~1~~j~;~fl~~11

~gfj~t~~M~~~ilfi\{<

Sitz

1 1 1 1 1 1

~1~~;~i:~i~)Jtr?~~·;·~:https://manualmachine.com/r~;~1~1\;~X~jii{

~:~g

~~~~

~l(~ij?

!ill~

~)~~

~~~1~

~ii~il~!~~:r:j±,llit~{2¥t&~

Rjjckschlagventil

1 1 1 1

~6!~f);i'::::::':>

;:~

.. ' .'

••••

:.:.

,1',

k.·}

i~11

(~~~

f~rJ'

k~~~Ht~;g

l{i'FLlji~i!i1l~]

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1 1 1 1

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1 1 1

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"@}!

if.i~~

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}!ld;

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@j~

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~t

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Scheibe

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

qhf~~}~~~jll:lji'bf;]{;:~i:E"~l~,;S

lX4'

~7;~i

.~fi.

~~~;§

~~

~1~

~~

~l~;gZg

~~0,~

~W?¥i;

~~

1:@iI&iW;W

Schraube

CHC

M6 x 16

2 2 2 2 2 2 2 2 2 2

2'

2 2 2 2 2 2

~:ijftl~.~~~~~;r(~~~~~~~~i~l~~:~}l~; f~~];;

Ir~t

~l:~~~

~tI

g~~

II

~~\~

f.1~

~¥gt~

t~~~

~i

~~~~

~i'

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~ii

Stift

M6-129

/19

4 4 4

§~m:M~qfj:~~:~;~~~}lgit~:~~i~:~:\~~:el;%?

,>~-;~~

1;,\~At/,

~t~I~:

t!~

~~~

~i;'

~i{

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~~~,

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[~~;I

Stift

M6-164 / 12

4 4 4

WW)li,~j,F.r;J!J,~~;f~:;;{~~tt~~~:

I"'f';,

I''''';'

Il''''t:

~~;

:~t1t~

~~

~;%~li

{f~

:~?o/;~

lfi~i

l?l~~W[~~f~;'f~~~Wt;l~~{Y

Stift

M6-72 / 19

4

~$i~~':M~~?7:{tg~Y2~,

.>;'.~~~

~\~<-

k.'~~·

~:

":"~'~~':':,

:~~i{?;~·:

;~i~~it~

t~1i ~ ~~~~

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~~~

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~r~;·;~~:f

Stift

M6-106

/12

E~,~~,t~;j§/

,;;:?

;ZS/

::i

..

MuHer

HM6

4

"·i·'-'·6'··1:'A78-11"i;;''j,.~''TiS

trllJl(;

r.1P"';II)fiill!"-1fl'''1\i<W&1

t'!~'Yl>·f"1\7i&I·'476':·I~*p~<

f:4?J&1":7;~~!'!§i!'i2'1$W.j!i1

~:.;;\1~:

~k~j

if·(:H:

~~~

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::.

..

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M.t~;,:

;~s.Jl!i?

\:'£!b

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.....

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~ff~:M:

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44

444444444444444

REF.

Bestell.

Nr

,fr~~~~~;~:1~:9..~J~~~3~~&~~~,

104334

l%l~f~~~~~S

Jij~

r~;01f~,ifjji

•

~~S);tftl~413~'}l~~;li§I'1

•

1~i.~~~~t·~~l~r\ltj~~~Yi

103398

:~\~~:tli~f.ti;r~!f~iw{fi.~~~l~

102909

"~~~'iJf~:§~ig~~~~~~~~i$!;·'

•

'~i;'Di;~),Q!?:~~'jli~;':~1~~:;,

065617

~§~~~1~~~~~tQ~~:[~~+~~~~;

•

o

:~~~~~l9AA~l1t~1~fJ~:

102855

1&\'f~1~9§~§~~'{{tif%

065805

"f!o/~;1~~?[Q~~~~~~fS~

065636

,~*;k;f-}lBj.q~lF:~i~1

103524

1:~T.~~rr~Et~~f~1~f,~+~~~~

o

•

Lot

joints / Minor

kit / Dichtungssalz

•

Lot

maintenance / Major

kit / Wartungssalz

o

Lot

visserie /

Screw

kit / Schraubensolz

Sous-ensemble

A /

Subassembly

A /

Gesamtplan

A

=-

-

,/,--------

/ ' '

/'

" " '

/

" ' "

" "

, / /

,/

,"

"

, / /

(;,',

-",-,,-

/

, / /

L

____

//

\-

- '

___

J"

-----)

'

"

,,/

/

162

@

~

w

--Nomenclature

du

systeme

de

lubrification

levier

moupnet / Oilsystem

part

list / Olpumpsystem

Nomenrdatur

Vis

CHC

M6x

16

ScrewCHCM6 x

16

2

Rondelle

Washer

3,

levier

oscillant

Equipped

.lever

4

Flasque

arriere

Rear

plate

5 Joint"

levre D 15

x 25,5 x 4,6

Shalt

seal

,15

x 25,5 x 4,6

6

Came

moulinet

Impeller

7

Bogue

d'

arret

freinax

Clips~

8

Rondelle

Washer

8

Gicleur

Jet:-:

"

9

Joint

torique c 1,9

-d 5,7 -

Bogue

R5

O-ring c 1,9

-d 5.7 -

Ring

R5

10

Siege

de

dapet

C"

';'- " ,

S~at:

11

Bride

Flange

12

Idem

21derri2

1 3

Vis

CHC

M6

x 1 0

Screw

CHC

M6 x 10

14

Go~jon:M~]2~;Zn2(;

,

fij\)y\(y129

/:19;

~

14

Goujon

M6-142

/12

M6-142 / 12

1.4,

,Gi>U:f6Q'W.6j~4:7j2fH:'Piii'MP;lM

/12'; ;

14

Goujon

M6-187/12

,,14fqolli9RM(i~2i7,;J;?i~!):>

~in,:

M6-7;2/

,19);

"

14

M6-84

12

M6-84 / 12

;;

is;

l(l,em:2:':,

:;(,;

16

Ecrou

HM6

Screw

nut

HM6

•

Lot

joints / Minor

kit / Dichtungssotz

Schraube

CHC

M6 x 16 Unterlegscheibe Hebel Hintererflansche lippendichtung

15

x 25,5 x 4,6 Flugelnocke Spreng

ring Unterlegscheibe Duse Dichtung

c 1,9, d 5,7 -

Ring

R5 Ventilsilz Klammer Ebenso

2

Schraube

CHC

M6 x 10

Stilt

M6-,129/

19

Stilt

M6-142/12

Stilt

MMM

/12

'

Stilt

M6-187 / 12

StiItM6-72(19,'

Stilt

M6-84 / 12

Ebenso

2

MuHer

HM6

•

Lot

maintenance /

Major

kit

/ Wartungssatz

/

TYPES/MODEl

/

212121211212

4~7 4~7

4~7

I I

1

REF.

Bestell.

Nr

o o

•

103485

•

052721

071161

052758

1

029i

0

o

Lot

visserie /

Screw

kit

/ Schraubensatz

Sous-ensemble

B /

Subassembly

B /

Gesamtplan

B

I

!

I

!

-,

J

~

c

o

0'6

~_

1It-<

0i: C

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o Q.. 0

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Go)

- E E

1

Go)

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C

000

ii:~~

164

So

>-0..

JS

-

Go)

lit

a C)

... ...

.2

C

~

Go)

001

Nomenclature

ensemble

motorisation

(M) / Motor

assembly

part

list

(M) / Motor

Gesamtheit

Nomenklatur

(M)

~~\jMJ~if:'

M2

t~~t~~~~;~··

M4

MQ!~~~tJm~tH?p~~~~~;~~!9~~,~·~-g.;r~·;,;ij~~~;:~1;fl~f:t~~~fJ§~f¥~~tr~~l:fI~~~

Moteur triphase standard

:Mq~~~~~~~~~:i!t¢f,Qiet~r:~j·~-~·~k%Jj~itt.~~.~~~H-Ef~~!-~t~1~I'

Moteur avec variateur

~~P'9t1.!Yi~iYl~'~~~f~~;.~

~}.'\

:,·~;:~·~.~f~\~f~~~t~~if~~~t~~~~~r~~~j.f~~~i~~lii~ie~

Capot

equipe

+ visserie

Y~P·t~J~}~~~~·;.·Mpi~~h}~·~::·'~:;:;·:~·.;;~~

~~:j.~·?,0:}:r~f~;~10k1;W~~1~~ji~~~~~£~~~~~{}

Carter principal + visserie

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Three-phase motor

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Motor with variator

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Motor

mit

variator

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CEI

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Three-phase motor with

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Des

moteurs

speciaux

sont

disponibles

sur

demande

(anti-deflagrant

... )

Specific

motors

are

available

on

request

(Explosion-proof

... )

Spezialmotore

(z.B.

explosionsgeschlilzt)

sind

auf

Anfrage

erhaltlich

--'

00-

plan

du

systeme

bulleur

Bubbler

system

plan

Bubbler

system

Gesamtplan

~

d/-~

~o

?'~,~

J<!--~',

.,~'

/ '

~

1

"::'

""

- "

1 ' '

I /.....

.....

....

,

1

\ " "

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\,)

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~or,

//-

1 "'-;/1/ '

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///

1

',I

/ ' 1 1

//

'i,

1 1

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1 " 1 1

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1 ' 1 1

1

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Nomenclature

du

sysh~me

bulleur / Bubbler

system

part

list / Bubbler

system

Nomenklatur

:;T

2

3 4

5

6

7

8 8

9

Bouch9n

1/8

NPT

,:

: Manchon Ruban

teflon

Bille

inox

18/8

d,

5,8

R~ss6rL"

'

..

,

Raccord

G 1/8 -1/8

NPT loiht

toriquec·l

,9

-d

7;

2 Bulleur Buneur Attache

tube

Bubbler

..

Tube

fastener

BliiJdStopfen

1/8

NPT Kupplung Teflqnband Kugel

18/8

d,

5,8

~.~d~<

.

Verbindungselement Dichtung c 1,9

-d

7,2 Bubier Bubier Rohrbefestigung

•

Lot

joints I Minor

kit I Dichlungssatz

•

Lot

maintenance I Major

kit I Warlungssatz

.....

-~_"..L:.-"

'",-._ /

/

TYPES/MODEL

7

ITl

11-

REF.

Bestell.

Nr

0829~6

065866

060975

087593

:06514.9

065867

•

065836 065835

065865

o

Lot

visserie I Screw

kit I Schraubensatz

-.......--,~

Table

of

recommended

oils

OIL

lJ-<rlTll-pmulsion

ALCATEL

111

ALCATEL

113

ALCATEL

119

120

Recommended

oils

In

the

vane

pumps,

below:

mineral oil Drying Pumping

water vapour

Freeze-drying

Hydro-carbon

based

synthetic

oil with good

heat

resistance:

Pumping

Highly Pumping Plasma

Minera.1

Pumpl~g

-

Low

"

..

rnllr,n

nert

etching

oil distilled

VISCOSity

at h h

pressures

at h ambient

thetic

oil.

to

chemicals

oxygen

u.nder

n?n-corroslve

ratures

vacuum

products

General-purpose paraffin-based refined mineral oil

- Good ultimate

-

Low

backstreaming

pressure

we

recommend

to

use

only

the

ALCATEL

oils

<

1.10-

<

1.10-

< 3.10-

< 4.10-

in

the

table

3

5

ALCATEL

S . I h d b b

121

pecla y rocar

Mineral oil distilled

200 -

Pumping

-

Low

backstreaming

corrosive

on

under

products

ase

d'

mlnera

vacuum:

Hydrocarbon-based mineral oil distilled

ALCATEL

• Ultimate pressure measured according to Pneurop

These

However,

Mineral

ELF

BP SHELL TOTAL INLAND MR

Mineral-based

ELF INVOIL INLAND

ELITE Z (CAMBRIGE

Note:

vacuu.m:

300

Pumping

-

Plasma

- Operating

values are given

Requires

special preparation

the

oil:

MOVIXA

CS

200

PV

100

(BP

VITREA

100

CORTIS

19,

INLAND

(MATSUMURA

synthetic

BARELF F 100,

20

(INLAND

TW

(INLAND

In

this

case,

.

corrosive

products

etching

at

high

temperatures

as

a rough guide only. They may vary according

of

pump

following replacement

100,

TURBELF

registered

(SHELL

PV

100

20

SA

trademark)

registered

(TOTAL

registered

(INLAND

registered

100,

trademark)

registered

trademark)

oils:

ELF

BARELF C 68

registered

MILL

pump

trademark)

PRODUCTS,

performances

fluids

trademark)

(ELF

registered

INC.

(see

page 88).

can

trademark)

reg.

may

1'1

01

under

6602

specifications on

be

used:

trademark)

be

slightly different

2015

ALCATEL

to

the type

Ester

type

synthetic

ANDEROL ANDEROL

555 RCF

Fluorocarbon

FOMBLIN KRYTOX HALOVAC AFLUNOX

from

YL

15-25

100

15.25

those

pump.

of

pump and

oils:

(HULS

registered

96 N (HULS

synthetic

VAC

oils:

25-6

(MONTEDISON

(DU

PONT

(HALOCARBON

(SCM

registered

given

in

pages

the

pumping conditions.

trademark)

registered

DE

NEMOURS

trademark)

registered

trademark)

59,

60,

5

<

1.10-

registered

trademark)

61.

trademark)

I

:::1

67

Filling

with

oil

Aleatel5

ALCATEL

Aleatel

113

At

""

ill

the Maintenance Chapter,

In of

If necessary, carry out the special preparation procedure for the pump, then, remove the filling cap and fill with oil on the sight glass. This the pump switched off. filling orifice filtration

accessories

to

21

m3/h

I,

SD,

120

oil (or Alcatel

5

to

21

m3/h

C2

oil.

delivery, there

Our to

use

all

cases,

oil

to

be

until the oil reaches the highest mark

operation

device

is

some

pumps are tested

the same oil during operation.

follow

the

recommendations

used.

must

be performed with

The

is

used

if

an external oil

is

connected

p.

63).

C1

series pumps are tested

119

for USA).

series pumps are tested

oil remaining in the functional block.

in

the factory with Alcatel oil: it

To

change the type

"replacement

second

of

type

the

of

pump

in

the factory with

in

the factory with

is

oil"

section.

specifier

(see

Alcatel

recommended

of

oil, refer to

for

the

choice

Checking

the

oil

level

To

use

the

pump

in

optimum conditions, the oil level

checked

on a horizontal plane.

regularly.

Oil

"1",

1015

level

"e1,

SO,

This

sight

C2"

1021

level

glass

series

SO

pumps

is

checked with the pump switched off, hot and

for

and

"50"

must

Oil

level

series

be observed and

sight

glass

pumps

except

1021

SO

for 1015

SO,

@

Maximum

..

~

Minimum

@

Note: Optimum pump performance and service life are obtained when the oil level

is

between the maximum level and the minimum level.

level

@

Maximum

Minimum

level

/

I

68

•

Mechanical

connections

Mounting

on

a frame

Ventilation

Inlet and exhaust fitting

The

pump can be mounted

and

the

shock

mounts

Note:

Special shock mounts, effective against

be

used

but they

In

this

case,

The

pump and

installation,

of

25

mm

The

vents

they

are

not

Pascal

Series

between 53°F and 113°F (12 and 4SOq.

A\Remove

.

.• ' c:omponents.

and'sf9rdge.iris

The

pump inlet and exhaust orifices are equipped with DN

which can be

etc.

(see

Alcatel catalog).

do

the

pump should

the

motor are each equipped with a ventilation

the

pump should be placed in ventilated place. Provide a minimum

around

the

on

the

pump

blocked.

AleATH

the _protective

prevelltfor~lgn.bodl~sfrom

·dangeroustoJeav:ethem()~thepumpduringoperation

used

on

a frame using

supplied.

not ensure correct attachment during

be

clamped onto

pump.

and

the

motor

pumps are designed for operation at

.~~p~,on

to

fit various line components made

the

its

should

be

t?einlet~lld.~~~aust

entenng:the pump dUring transport

4 attachment holes

pump's own vibrations, can also

the

support.

checked

regularly

an

qri.fiq~s;th~s~..

25

of

stainless

on

the

base

transfer of equipment.

system.

During pump

to

ensure

that

ambient temperature

.

..

ISO-KF

end fittings

steel,

plastic,

gap

.....

.

ill

pump inlet withstand a negative of

& Also moke

1 bar relative (for security).

I:f\

Make

sure

or chamber connected

1 bar relative

:.,.....

excess

pressure

to

Inlet

that all

the

to

atmospheric

sure

that does not exceed

atmospheric

components

to

the pressure pressure.

the

maximum

pressure

Exhaust

11\

It

is

recommended

'.

pump exhaust

evacuation duct.

• If

the

pump exhaust orifice connected oil

valve fitted

must

• At circuit excess as

the

should pressure.

to

an

extraction duct or

mist

eliminator,

in

the

be

removed.

the

pump

exhaust,

must

be

such

pressure

possible: for correct pump operation

max.

be

in

exhaust

1,125

to

connect

to a smoke

is

the

exhaust

stop

pump exhaust orifice

the

evacuation

that

the

resulting

the

oil

case

pressure Torr

recommended

(1.5

bar)

an

is

as

low

absolute

the

69

Changing

and

position

exhaust

of

inlet

fittings

Depending on the types these orifices can be fitted

The

below.

pump

•

is

supplied

II

•

the diagram Note:

In.

of

accessories used and the

vertically on the pump

in

configuration

Exh.

A.

In.

pumping

or\orizontally

conditions,

as

shown on

Exh.

Disassembling

the

fittings

A

In.

r",lfI

Unfasten the attachment screw from

~

the end fitting

~

Unfasten it from

its

In

O-ring. fitting,

the case

also remove the inlet filter.

•

Exh.

to

be removed.

the

end fitting and remove /

housing along with the .

of

the inlet end

B

In.

•

D

.·,U~~.UH

.

Exh.

"

)

Horizontal

reassembly

70

~

f'4'i

Remove the attachment screw

LIllI

~

from the lateral using a cap.

- Position corresponding to fit

Attach In

-

wide

screwdriver, remove

the

end fitting

lateral orifice taking care

the

O-ring.

the

end fitting with the screw.

the

case

of

the

inlet end fitting, fit

Close unused orifices with plugs and fasten the screws.

cap

and

in

the

•••

•.

filter

,.

at

the bottom

of

the orifice.

Electrical

.Ii\

·~~h.·jb:.~~;~;t·;;_tOg~ed~t~Jo1·~nJ,~~~~b~)Ii~~I~t~~,;~11i~p~~P)~ca'I'"

.•

_eled~jcarcodestBat.cipply.;"

-

·b~rproductsgrede'sigriea

,modifi<:ation

regulations or . eveneiffectthe' EMC{Electr6rricigneHccompatibility) performance and . safety of resulting

-Before who

has poliutiOri, etc.), isolate (electricity, eAsa nominal current

-- Check that correspond

Ensure

requirements,

connections

on.thepartof

the

. product ··AlcateI6annot be'

from

such

an

iriterverifioM, . .

anym6infenance not

been

trained

the

compressed air,etc,).

general rule,'

the

to

the

that

the It

is

it

(see

page

electrical wiring and

line voltage,.before.stprting.up·thepump_.... . .

electrical installation, conforms

must

include

.

"'"

.•.

>':-

...........

,.:~,::::::.',

io:·meel.current'-EEC reguI6tions:'Ariy

the

use~islidblet~cQusenon<cirripljanc~'with;

,held

:responsible f9rconsequences

.•..

.,',.

.....

is

'perfOrmed

on

safety regulations

product

recommended

72).

'.

the

on

dproduct'By

(EMC,

electrical

from

itsvdriousenergysource~.

....

appropriate fu'seand reliable earthground,

' _ . . .

'to

ptotect the

.

'.

. . . .

the

voltage. selector position

motorfor120%'oHts

'.

with

your,

................•

a rnaihtenanceqperator

safetY,

..•..

. . •

loccil

sdety .

..

·'. , ..

chemical .

-..

of

the"motor

-","

'

..

-

.

•.

,

-

.'

Three-phase version Electrical motor

and offers two voltage ranges:

-

Law

voltage: 170 V

- High voltage: 342 V

All three phase motors (protection level customer

Furthermore, is

Wire

shown

Check

motor cover).

-

- Switch

if Otherwise, invert 2 consecutive

The

supplied

available

the

motor according

on

the

Remove Vent

the

pump

on

suction

is

earth terminal

they

in

a diagram inside

direction of rotation of

the

felt,

Single-phase version Electrical motor

and offers two voltage ranges:

-

Low

voltage:

- High voltage:

is

in

accordance with major international standards

to

254

V 50Hz -

to

460

V 50Hz -

starter

consisting

are equipped' with a dry contact (NC) thermal protection which

the

therminal box.

For

this:

protective caps

to

atmospheric

pump for 2

the

wiring

must

be

is

in

accordance with major international standards

90 V to

180 V to

of a suitably

to

the

line voltage.

the

terminal box or

the

on

the

pressure.

to 3 seconds,

is

correct.

phases.

connected correctly.

132 V

50/60Hz,

254 V 50/60Hz.

170 V to 342 V to

IP

43.

motor (direction of arrow located

inlet and exhaust orifices.

with your hand

TEFC

type) must

rated

The

connections

on

300

V 60Hz,

520

V 60Hz,

contactor

its

lid.

on

(UL,

be

protected by a

and

thermal

to

be

made are

the inlet orifice

(UL,

CSA,

overload.

on

the

CSA,

CE)

Note: single-phase motors (protection level interruptor with an automatic starting device: when reaches However, when

Before Voltage The The

a value over

connecting

(HV)

plug

is

equipped with a ground pin which must

motor rotation direction

or

the

Low

the

preset limit value, the motor

motor

is

cooled, it will start

to

the

mains,

check

Voltage

(LV)

is

set

(see

at

IP

43 -

TEFC

up

the

position of

table page 73).

the

factory.

type)

have a thermal circuit

the

internal motor temperature

stops.

again automatically.

the

voltage selector: High

be

connected.

71

External motor protection, electrical protection

)

j

Motor

characteristics,

connection,

protection

The

information below

The

user

must

comply with

UL,

CSA,

etc.)

The

use

of electrical protection for

-

The

motor:

in

current may destroy

motor).

-

The

pump:

in

particles), increased resistance

Differential an

Never protect a three-phase motor with

if

three

motor could burn.

• single-phase motor: The

;:::

12°q and

In

this

• three-phase motor: The

permanent operation and

thermal circuit-breakers

instantaneous disconnection controlled by a bi-metal blade.

phase

motors

table

on

the

in

table,

you

table

on

the

is

given

as

a recommendation.

the

electrical standards or recommendations

applicable

the

following page gives

permanent operation.

will find, for each pump, a standard

following page gives, for

in

the

country

event of

event of a lubrication fault (contaminated oil, presence of

excess

the

coil and possibly

will draw

are powered

the

proposed circuit breaker.

in

which

the

pump motor

voltage or rotor blocking,

the

excessive

should

be

fuses

on 2 phases

the

characteristics at

each

makes

start-up

motor current.

used,

in

not equipped with a differential

without a differential

pump,

(IEC,

pump

is

used.

it possible

system

(for a single-phase

which

the

start-up

fuse

or motor-associated value .

the

electrical characteristics

to

protect:

the

resulting

mechanism contains

system,

(for temperatures

VDE,

excess

system:

the

in

)

Single-phase

Specific

internal protection Single-phase

Voltage range change

motors

have

a thermal circuit switch with automatic starting device

standard): when

value,

the

automatically.

The

voltage range can be read beside

single-phase motor can

To

change

- make

sure

-

unfasten

- remove selector

- invert at Check the

-

(position

the

outside of

to

voltage selector cover

install

the

secure

the

• Center it

• Install

• Close

• Install and tighten

handle side first.

the

internal motor temperature

motor

stops.

However, when

be

configured for low voltage

this

type of connection, proceed

that

the

motor

is

the

4 attachment

the

voltage selector cover marked with

II).

position

be

upper cover and refasten

of

the

motor cover: "HV" for high voltages, or

sure

that

the

upper cover

on

the

connector between

the

upper cover,

voltage selector cover

voltage selector is

as

front motor flange,

the

reaches

the

motor

is

the

motor switch:

as

follows:

not switched on, and

screws

on

the

motor upper cover and remove it,

the

in

has

fully latched

replaced.

the

4 screws.

follows:

the

relay and condensor,

4 screws, starting installing

a value over

cooled, it will

the

dual frequency

(LV)

or high voltage

the

power cord

voltage,

order

to

the

press

show

"LV"

screws

(CSA

the

preset limit

start-up

rocket switch when

again

(HV).

is

removed,

on

the

voltage

the

other voltage

for low voltages.

on

the

pump

72

Three-phase

motors

Summary

Electrical

Terminal

tables

types

connections

box

(9

wires)

of

various

of

motors

The

pumps are equipped with 9 wire terminal box motors,

of

the

plate

terminals

in

the

LOW

220/240 v 50

is

given

as

a rough guide only.

terminal box should

VOLTAGE

Parallel

CONNECTION

Hz

- 220/280 V 60

coupling

:

n:

be

Hz

used

as

a reference.

HIGH

380/415 v 50

l.:.~

9 //6""02

<:{8

The

characteristics and ratings of

standard

Single-phase

ALCATEL

motor

pump motors, S

fuses

and circuit breaker associated with

to

21

m3/h,

the

wiring diagram

In

the

event

of

doubt, only

VOLTAGE

Hz

Serial

CONNECTION

- 380/480 V 60

coupling

Hz

'.vI'

9~2

3 8

single-phase or three-phase.

the

...

50

100Y 11SY 200Y 220Y 230Y

SO/60Hz 60Hz SO/60Hz 60Hz SOHz

Hz

S.O

2.S

3.S

60

3.S

4.0

2.0

Hz

50

30.0

14.0

8.0

Hz

60

34.0

3S.0

19.0

20.0

Hz

Standard

20/20

20

10/16

16 10

Type

8/6

4/4

aM"·

6

4

* Temperature = 12°C * *

aM

: Motor-associated type

Three-phase

Voltage/FreqlJency

Low

200Y 220Y 240Y 280Y

High

380Y

41SY SOHz

)

480Y

* Temperature = 12°C

motor

..... . ........

voltage

SO/60Hz SO/60Hz SOHz 60Hz

voltage

SOHz

60Hz

fuse

.

50

3.1

3.S

4.0

1.S

1.6

Hz

60

2.8

3.1

3.7

1.6

Hz

50Hz

4

4.S S

2 2

60Hz

3.S

4

4.S

2

73

)'

/

74

Troubleshooting

and

corrective

actions

The

pump

Incidents

is

not

running

does

not

start

Causes

~~~!rect

• Temperature too low.

r-;-Gumming

prolonged storage.

•

Oil

• Motor coupling damaged.

------_.

•

Pump after pumping conditions

I

flushing).

•

Oil

--.-insufficient oil

•

Oil

..

--------

•

Oil

1----_

• Lubrication holes blocked. Disassemble and clean.

-

• Vane or spinner-cam damaged.

• Incorrect anti-suckback assembly.

motor

powe!:.-~-l!~-=i

of

seals

after

contaminated after pumping.

seized, due

(no

to

a stopping

in

difficult scratched metal parts (replace

draining or

cold.

in

the

oil case.

.. -...

---------

-.-

..

------

..

---;----c-

contaminated.

..

---

..

---

........

--------

pump inlet partially blocked.

.. --_ ..

_-----_

....

_-------_

--

(SD

models) Replace them.

system

..

-----

Check the powee

Reheat

~-

to 2 replace Drain,

the

1 - Disassemble

turn

the

Disassemble,

seals,

flush

'~~_~

pump and

the

fan manually.

clean

reassemble.

and refill with clean oil. Replace by disassembling

--

-

Dis;ss-embl;,-clean~--hone

if necessary) and reassemble.

Warm pump.

--

Fill

up

to

the

-

Drain,

level.

flush

and refill with clean oil. Drain, and clean duct.

-;:.,----

the

-

Repeat the assembly and

its

oil.

pump,

the

-

motor.

motor and try

the

them

----;---

oil pump inlet

--

the

setting.

--

The

vacuum

pump

does

not

produce a vacuum

84

Ultimate

• Direction

pressure

of

motor rotation

obtained:

incorrect (three phase).

• Insufficient motor power.

• Inlet filter blocked.

..

• Insufficient oil

-;-

Oil~;J-d,-------

in

the

oil pump inlet blocked.

•

Oil

contaminated.

•

Oil

pump inlet partially blocked. Drain and clean

• One of

dam~ed.

•

Part

-------

the

forgotten

LP

safety valves

in

reassembly. Repeat

a few

_._---

oil case.

mbar,

Torr

Rewire.

Check the power supply. Clean it. Add

oil.

-,-,-

----

Warm, disassemble, clean.

r,---

Drain, clean

..

-

is

duct . Replace.

.

flush

and start again with

oil.

the

reassembly.

oil pump inlet

I

I·

!

i

;

Maintenance

General precautions For normal operation, the maintenance

only require regular oil changes.

pumps

of

ALCATEL 5 to

21

m3/h

series

!

l

:1

I

"11.

1

;

!

I:

I'

I

1

I

83

For

intermiHent

cyclical

pumping

Recovery

When

the

is

flushed out of

and Oil

losses

If

the

pump only operates for a very short time at high pressure,

the

lubricating oil

mist

a oil

If

the

pump operates at high pressure reach sufficiently high levels (according cycle

rates) There

is

gas passing through

In

order

25

HP

type oil

recovery via

of

oil

(high

pump operates at high pressure,

the

functional block by

at

the

exhaust are increased.

is

replaced when

eliminator prevents

then

to

causing

pump

the

level

a risk of seizure due to a lack of oil.

the

eliminator prevents oil from returning

in

these

conditions,

mist

eliminator and an ODK oil draining kit, which enables oil

the

gas ballast.

pressure

the

losses

due to intermittent high pressure operation.

in

to

drop

in

the

and

the

oil

the

gas stream.

pump returns

a cyclical fashion, oil consumption may

to

the

pumped volume and pumping

the

oil case.

pump

must

cycling)

heats

up, becomes more fluid

to

low pressure.

In

addition,

be

the

to

the

equipped with

The

use

high flow of

oil case.

an

OME

of

For

continuous

pumping

high

pressure

!f\

m

at

In

this

case, are being pumped, it In

this

Cyclical

ODK

type

OME

25

HP + ODK

Device

is

not tight

when

switched

or when very large volumes (requiring several hours of.pumping)

case,

please consult Alcatel directly.

1

off.

is

recommended

pumping:

oil

recovery

to

In.

recover

device

-1'1---'-.1....

the

oil via

the

pump inlet.

82

Oxygen

In

certain applications, mixtures containing oxygen at different concentrations,

or even pure oxygen, are used.

Oils

of temperatures may cause them to self-ignite. oxidized during pumping and quickly lose their lubricating properties. Mineral

must

oils case, perfluorinated synthetic oils

The

use

The

pump

removed. Flushing the oil case

pumping

mineral origin are combustible. Exposure

not be used for oxygen levels

of

these oils requires a special pump preparation

must

be completely disassembled and all traces oil mineral oil

is

of

must

be used,

not adequate.

to

In

addition, they are highly

over

21

see

pure oxygen at high

% in pumped gases.

list on

page

67.

(see

page

88).

In

this

I

1

I

!

"

Any

accumulation oxygen or combustible mixture should be diluted with a neutral gas at exhaust: the gas flow rate should be 4 times the oxygen flow rate.

Certain Our

help

combustible

International

solve

problems

of

oxygen in the installation should be avoided and the

or

explosive

Support

of

this

Services

kind.

gases

require a higher

and

Customer

degree

Services

can

of

advise

dilution.

the

you

to

81

Settings

(continued)

Run

the pump at ultimate vacuum for one hour and

as

follows (at atmospheric pressure and at

20oq.

set

the nitrogen flow rate

Start-up

Stop

Nitrogen

C2

Series

Pumps

Min

60

Note:

these

characteristics

pressure

Start-up the pump at ultimate vacuum. Use

When pumping stops, (depending on the quantity purge, to

(1

to 5 mbar):

it from the beginning and throughout pumping.

in

order to degas

eliminate the traces

apply

they

allow

of

the

of

pumped gases.

flow

rate

Average

200

for

pumps

are

adapted

When

the

purge to operate for approximately 1 hour

pumped gas) at ultimate vacuum, with

oil effectively and clean the pump with nitrogen

in

I/h

Maxi

500

operating

for

each

it

is

absolute

at a constant

case

of

hot,

run

Corresponding

pressures

(bar)

1.05 to 1.10

inlet

pumping.

the nitrogen purge.

the

80

i.

I

!

All

pumps

models

Oil

case

Purges

purges

Purges

for pumping condensable, corrosive, and

hazardous gases

The

use

of

vane pumps may result

flammable or that could contaminate the

be diluted using purges supplied with undesirable reactions. For

this purpose, a filtered

same characteristics

- condensation point

- dust < 1

- minimum absolute pressure 2 bar.

The

it makes it possible to limit corrosion

accumulation

Connect the nitrogen supply to one

(BSPP

Set

to

Caution:

~m,

purge dilutes pumped gases with a neutral gas:

of

gases

1/8

Gas connection).

the nitrogen pressure to approximately 1,2

300

SCCM) and the flow rate

do

not generate an excess pressure>

is

required:

<

22°C,

in

dead spaces

dry

in

pumping gases or vapours which are

dry

nitrogen supply or other inert gas with

in

the oil case, condensation and

of

the unused filling plugs on the oil case

so

as

to satisfy

oil.

In

this

gases,

the pump.

PSIG

14

case, these products

such

as

nitrogen to avoid

(0.1 relativ bar) (flow

the

dilution conditions.

PSIG

(1

relativ bar).

must

the

50

C2

Use

of

models

purge

Purge

Use

with

of

gas

the

ballast

bubbler

SeHing

A neutral gas supply can also be connected via the gas ballast Gas connection).

Due

to

the danger represented

on

a C2 series pump, manual operation

is

However, it gas line The

nitrogen flow rate should be from

to

1,2

1

The

bubble device the bottom this

way,

dissolve pumped gases. to eliminate flow also lowers

The

gas flow rate

the

taking

• When pumping high quantities

condansable gas, it

Caution ! It

•

The

pump exhaust circuit

pressure drops

•

The

nitrogen flow rate operation above the lower limit

possible to disassemble it and connect it directly

(BSPP

1/8

Gas connection).

PSIG

(0.05

to

is

composed of an

of

the oil case, which releases bubbles

the

oil

is

saturated with neutral gas, which reduces

the

volatile vapours or acids condensed

the

pumps temperature which slows corrosion.

is

adapted according to the application and

following criteria into account (flow

is

recommended to

is

assumed

do

of

the pump throughout the pumping cycle

that a sufficient

not cause an abnormal excess pressure

of

by

the

accidental opening

of

the gas ballast has been disabled.

900

to

1000

0.1 relativ bar).

air

tube with several holes, located at

The

bubbles

of

neutral gas released make it possible

60

of

gas, a highly corrosive gas or an easily

use

a high nitrogen flow rate.

quantity

must

be

such

that, for discharged flow rates,

must

be

such

that oil

the sight glass at the end

losses

of

I/h

with a pressure of

of

neutral gas

in

the oil.

to

500

SCCM):

of

nitrogen

in

have no effect on

(the

oil level

of

pumping).

the gas ballast

its

is

the oil case.

(BSPP

to

a neutral

in

the oil.

capacity

The

bubbler

the

installation,

available.

must

1/8

the

be

to

In

I

-·1

,

79

Alcatel 2010 I, SD, H1, 2005 I, 2015 I User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual