01Documentation creation by association of the BE1 and BE3 technical documentation in one
documentation
02Audio modification on BE306/06/2000
03Documentation correction on page 1913/06/2000
04Flow chart and visual inspection modification ;Battery test ; new fault codes and a mandatory
equipment list; Audio modification for BE1 and BE3
09/03/2000
05/10/2000
Explanation of the modifications since the last edition
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CONTENTS
1) LEVEL 2 REPAIR PROCESS3
2) TEST & VISUAL INSPECTION4
3) DISASSEMBLY OF THE PRODUCT8
4) HARDWARE UPGRADING20
5) REPAIR24
6) ASSEMBLY OF THE PRODUCT27
7) STICKERS39
8) CUSTOMIZATION SOFTWARE DOWNLOADING41
9) FINAL TEST42
9.1 Functionnal test42
9.2 Measurements42
APPENDIX 1 FAULT CODES43
APPENDIX 2 EQUIPMENT FOR LEVEL 2 REPAIR CENTRE45
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1) LEVEL 2 REPAIR PROCESS
start
Test + visual inspection
Disassembly
Hardware upgrading
Level 2 repair
Final assembly
Rear casing is
changed ?
N0
See § 2
See § 3
See § 4
See § 5
See § 6
YES
Complete sticker printing
Customization software downloading
OK
NOK
To a Level 3 repair centre
Software technical level sticker
Final test
OK
end
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NOK
end
See § 7
See § 8
See § 7
See § 9
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2) TEST & VISUAL INSPECTION
ALL these verifications must be done on ALL products coming back
in a LEVEL 2 after sales repair centre .
a) Check the aspect of the rear casing and the antenna
b) Humidity sticker : a humidity sticker is present on some
BE1 terminals on the shielding that can be seen on the rear
casing side, without openning the handset . Check the state of
the sticker as shown below :
Sticker of a good terminal Sticker of a terminal dived in water This terminal is out of the warranty
c) Check J904 , the charge connector (corrosion ,contacts)
d) Check the SIM latch right functioning
e) Insert a SIM card and check the holding of the SIM latch
f) Plug a good battery and switch on the handset : check the
charging icon animation on the display, check the holding of
the product on the desk top charger.
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g) When the handset with its battery comes back to be
1
repaired, you must measure the voltage and the Thermistor
value as shown below.
2 3 4 5
NI MH BatteryLithium battery
With a multimeter:
6
ASSEMBLED IN FRANCE
POWER PACK
ALCATEL
1 2 3 4 5 6
ASSEMBLED IN FRANCE
POWER PACK
ALCATEL
• Measure the voltage between pin 1 and pin 6 (if < 2.9 V, the battery
is NOK)
• Measure the Thermistor value between pin 5 and pin 6 for Ni MH
battery
• Measure the Thermistor value between pin 4 and pin 6 for Lithium
battery (the Thermistor value must be 100 k? at 25 °C)
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Resistor value/ temperature
050100
150
200
250
10152025303540
45
Thermistor
k
O
Temperature (°C)
If these measurements are NOK, the battery is swapped and
returned to Pilot Repair Centre of Laval.
If these measurements are OK : plug the battery on a good
handset, put it on a charger and check the charge icon
animation.
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h) Switch on the handset and check the right functioning of
the keyboard and the volume keys ; check the display
backlighting
i) Switch off the product
j) Test the date and hour function
Plug a dummy battery (ref : SAVBE10004) on a 3,8v
power supply , switch on the handset , adjust the date and
hour , switch off the product and wait for 10 seconds .
Switch on the handset again , if the product asks for
the date and hour , the handset must be sent to a
LEVEL 3 repair centre.
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not permitted without written authorization.
Ref:
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Remove J 904 the charge connector , check its
mechanical state , if it is not OK change it .
Check the contacts of this connector on the main
board, if they are not OK clean them .
WARNING:
For all modifications and repair on radiodigital
board use the postionning tool ref : 17010061
it avoids the antenna contact damage (J 301)
Ref:
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Placethe2blackscrews.
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Screw the antenna as shown above .
Check the SWITCH ONof the handset .
Ref:
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7) STICKERS
7.1)Rear casing sticker
Find below the specification concerning the stickers for BE 1 product , the file associated is developped with the
software CODESOFT and created on printer ZEBRA SPRITE 500 203 DPI .
The name of the file is IMEI_BE.LAB
This sticker must be printed when the rear casing has been changed .
11
2
7
1
3
8
6
5
4
10
Position
N°
1
Name
Code
(mm)
19.257.3006x6Variable 50 maxDATAMATRIX
DATAMATRIX
2
Product Type17.0013.36180-20 max“ type ”HelveticaPROD
3
Distributeur13.4013.36180-40 max“ type ”HelveticaDISTRIB
4
Commercial
17.008.20180-15 alpha“ type ”HelveticaREFCOM
Positio
x
n Y
(mm)
Orient.Heigh
(code
Barres
)
Nb and type for
caracters
Police / codeVariable
ratio 3
Référence
5
Texte
17.0011.70180--“ type ”Helvetica-
“ Made in
Europe ”
6
Hardware
17.009.90180-2“ type ”HelveticaPTH
technical level
7
Software
13.009.90180-2“ type ”HelveticaPTS
technical level
8
9
10
11
Date Code9.009.92180-3 alpha“ type ”HelveticaDC
IMEI (number)17.406.00180-15 num“ type ”HelveticaIMEI15
IMEI (bar code)2.200.5503,515 num128 ratio 2IMEI15
If the 2D bar code is not readable , you can enter the references manualy
For this , use the file named : BE_SAV enter the references in the fields and for
the commercial reference type :3DS-SAV .
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7.2) Software Technical Level sticker
When the rear casing has not been changed , it is mandatory to upgrade the indication of the software technical level
on the handset , as the software has been upgraded (unless the upgrade software is the same as the previous software)
A sticker indicating the software technical level must be sticked on the rear casing :
Software technical Level
16A
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8) CUSTOMIZATION SOFTWARE DOWNLOADING
8.1 Customization with an ACKSYS equipment
The customization software runs under WINDOWS 95
• For customization the interface box must be plugged in POSITION 2 on ACKSYS box
• Under the screen PROGRAM MANAGER click on TELE BE1 Exx_xx or TELE BE3 Exx_xx
• Read the DATAMATRIX
• Put the terminal on the interface (ref : 24003096 ) and validate by ENTER
• Wait for the message “ PASS ”*
See Data for customization on the “ BE1 or BE3 Software Documentation ”
*If the message is “ FAIL ” the terminal needs a LEVEL 3 repair
See Elios documentation for the installation of the system.
The customization software runs under WINDOWS NT
• Click on OTR BE1 or OTR BE3
• Fill in the fields :
- enter the « Commercial Reference »
- enter any value for the « n° OPL » (e.g : 99)
- enter any value for the « n° OF » (e.g : 12)
- enter the quantity of the handstets to customize
• Click on « Lancer le lot »
• Click « oui » to confirm the customization
• Wait for the end of « Phase d’initialisation »
• Put the handset on the interface (the LED lights orange )
• Wait for the LED lights green *
See Data for customization on the “BE1 or BE3 Software Documentation ”
* if the LED lights red : an error message appears (e.g : a faulty code such as Z xxx)
9) FINAL TEST
The final test is divided into 2 parts : a functional part and a measurement part.
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9.1 Functionnal test
During the functional test, the following points must be checked :
• Cosmetic aspect of the handset, the stickers state on the rear casing
• Switch on the handset
• Welcome message (see « BE1 or BE3 software documentation »)
• The display and keypad backlighting
• Functionning of all the keys(bip and display )
• Plug of a charger : right position of the charger, display of the charge indicator
• Place the protection cap of the RF connector (J 300)
9.2 Measurements
At least the following must be checked :
MeasurementsChannelsPower levelsConditions
Connection Mobile63*9Car kit
Call base from mobile5*9Car kit
Power level measurements
Phase error measurements
RX level measurements
5*
5*
5*
5
5
5
Car kit
Car kit
Car kit
Power level measurements
Phase error measurements
RX Level measurement
Power level measurements
Phase error measurements
RX Level measurements
Power level measurements
Phase error measurements
RX Level measurements
Power level measurements
Phase error measurements
RX Level measurements
70*
70*
70*
120*
120*
120*
515*
515*
515*
880*
880*
880*
9
5
19
5
5
5
0
0
0
0
0
0
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Car kit
Audio test (GSM)70*9Car kit
Hang up70*9Car kit
Call mobile from base700*9Radiated measurements
Power Level measurements700*0Radiated measurements
Audio test (DCS)700*0Radiated measurements
Audio test (GSM)70*5Radiated measurements
Hang up70*9Radiated measurements
*these values are given for indication,compatible low,middle and high channels have to be found
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Page 43
APPENDIX 1
FAULT CODES
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FAULT CODES FOR HANDSET FAILURE DESCRIPTION
CodeDescriptionComments
AFF
CLA
ECL
EST
MEC
SIM
VIB
ECH
RIN
DHO
LOC
MST
CHB
Display failureNo displaying, missing lines or columns