Alcatel BE1, BE3 Service Manual

Page 1
Edition Modification Date
01 Documentation creation by association of the BE1 and BE3 technical documentation in one
documentation 02 Audio modification on BE3 06/06/2000 03 Documentation correction on page 19 13/06/2000 04 Flow chart and visual inspection modification ;Battery test ; new fault codes and a mandatory
equipment list; Audio modification for BE1 and BE3
09/03/2000
05/10/2000
Explanation of the modifications since the last edition
Improvement Correction Comments
Audio improvements on BE1 and
BE3 products
Battery test
Replace the audio amplifier by an Analog
Device amplifier if the solder modification
does not solve the problem
Author Approbation 1 Approbation 2
FUNCTION: Pilot Repair Centre Pilot Repair Centre Technical Assistance
DATE:
VISA:
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Page 2
CONTENTS
1) LEVEL 2 REPAIR PROCESS 3
2) TEST & VISUAL INSPECTION 4
3) DISASSEMBLY OF THE PRODUCT 8
4) HARDWARE UPGRADING 20
5) REPAIR 24
6) ASSEMBLY OF THE PRODUCT 27
7) STICKERS 39
8) CUSTOMIZATION SOFTWARE DOWNLOADING 41
9) FINAL TEST 42
9.1 Functionnal test 42
9.2 Measurements 42
APPENDIX 1 FAULT CODES 43
APPENDIX 2 EQUIPMENT FOR LEVEL 2 REPAIR CENTRE 45
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Page 3
1) LEVEL 2 REPAIR PROCESS
start
Test + visual inspection
Disassembly
Hardware upgrading
Level 2 repair
Final assembly
Rear casing is
changed ?
N0
See § 2
See § 3
See § 4
See § 5
See § 6
YES
Complete sticker printing
Customization software downloading
OK
NOK
To a Level 3 repair centre
Software technical level sticker
Final test
OK
end
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NOK
end
See § 7
See § 8
See § 7
See § 9
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Page 4
2) TEST & VISUAL INSPECTION
ALL these verifications must be done on ALL products coming back in a LEVEL 2 after sales repair centre .
a) Check the aspect of the rear casing and the antenna b) Humidity sticker : a humidity sticker is present on some
BE1 terminals on the shielding that can be seen on the rear casing side, without openning the handset . Check the state of the sticker as shown below :
Sticker of a good terminal Sticker of a terminal dived in water This terminal is out of the warranty
c) Check J904 , the charge connector (corrosion ,contacts) d) Check the SIM latch right functioning e) Insert a SIM card and check the holding of the SIM latch
f) Plug a good battery and switch on the handset : check the
charging icon animation on the display, check the holding of the product on the desk top charger.
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Page 5
g) When the handset with its battery comes back to be
1
repaired, you must measure the voltage and the Thermistor value as shown below.
2 3 4 5
NI MH Battery Lithium battery
With a multimeter:
6
ASSEMBLED IN FRANCE
POWER PACK
ALCATEL
1 2 3 4 5 6
ASSEMBLED IN FRANCE
POWER PACK
ALCATEL
Measure the voltage between pin 1 and pin 6 (if < 2.9 V, the battery
is NOK)
Measure the Thermistor value between pin 5 and pin 6 for Ni MH
battery
Measure the Thermistor value between pin 4 and pin 6 for Lithium
battery (the Thermistor value must be 100 k? at 25 °C)
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Resistor value/ temperature
050100
150
200
250
10152025303540
45
Thermistor
k
O
Temperature (°C)
If these measurements are NOK, the battery is swapped and
returned to Pilot Repair Centre of Laval.
If these measurements are OK : plug the battery on a good
handset, put it on a charger and check the charge icon animation.
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h) Switch on the handset and check the right functioning of
the keyboard and the volume keys ; check the display backlighting
i) Switch off the product
j) Test the date and hour function
Plug a dummy battery (ref : SAVBE10004) on a 3,8v power supply , switch on the handset , adjust the date and hour , switch off the product and wait for 10 seconds . Switch on the handset again , if the product asks for the date and hour , the handset must be sent to a LEVEL 3 repair centre.
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document, use and communication of its contents
not permitted without written authorization.
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document, use and communication of its contents
not permitted without written authorization.
No specific tool is required to remove the antenna ,just hand-unscrew it .
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document, use and communication of its contents
not permitted without written authorization.
Use pliers to remove the J 300( antenna switch) protection
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document, use and communication of its contents
not permitted without written authorization.
Place the product on the plastic positionning tool(positon 2) . Remove the 2 black screws .
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document, use and communication of its contents
not permitted without written authorization.
Remove the 5 yellow screws
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document, use and communication of its contents
not permitted without written authorization.
Disassemble the front casing and the MMI board from the other part of the product (shielding, radiodigital board and rear casing)
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document, use and communication of its contents
not permitted without written authorization.
Remove the 3 grey screws
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document, use and communication of its contents
not permitted without written authorization.
Remove the 2 white screws
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document, use and communication of its contents
not permitted without written authorization.
Remove the upper shielding and check it. Be aware of the positionning pin guide.
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document, use and communication of its contents
not permitted without written authorization.
Remove the Radiodigital board and check it . Be aware of the positionning pin guide .
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document, use and communication of its contents
not permitted without written authorization.
Remove J 904 the charge connector , check its mechanical state , if it is not OK change it . Check the contacts of this connector on the main board, if they are not OK clean them .
WARNING:
For all modifications and repair on radiodigital board use the postionning tool ref : 17010061
it avoids the antenna contact damage (J 301)
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document, use and communication of its contents
not permitted without written authorization.
Remove the lower shielding , check it , if it is not OK change it . Be aware of the positionning pin guide . Check the mechanical state of the rear casing if it is scratched change it .
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document, use and communication of its contents
not permitted without written authorization.
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document, use and communication of its contents
not permitted without written authorization.
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document, use and communication of its contents
not permitted without written authorization.
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document, use and communication of its contents
not permitted without written authorization.
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5)
REPAIRS
This describes the LEVEL 2 repairs that can be done without any diagnosys
equipment
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Problem description actions & solutions
Rear casing It is scratched or broken Change it
Check the SIM connector (J902)
SIM reader
failure
Switch on with
battery power If there is no switch on
Display
failure
Keyboard and
backlighting
« CHECK SIM » error
Missing lines or columns or no display
No keypad and/or display backlighting
or
the keys don’t work
If it is faulty change it
Check battery contacts on the rear casing Check the interboard connector (J905) Check the MMI board Try a software update
Change the faulty element Check the MMI board
Check the interboard connector (J905)
Change the faulty element Check the inter board connector (J905) Check the MMI board
Change the faulty element
Antenna It is scratched or broken Change it
Network
Audio problems
the handset does not lock properly on the network or radio problems
Bad or no reception
Bad or no emission
Handsfree problem
Check J 300, the RF contact Check the metal part of the antenna
Change the faulty element
Check that the earpiece is not cut or its contacts are not bent Check J 905, the interboard connector Check the MMI board
Check the MMI board (microphone) Check J 905, the interboard connector
Check J 904, the rear connector
Change the faulty element
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In case the LEVEL 2 repairs do not solve the problems, or if the radio digital board is damaged, a LEVEL 3 repair is needed.
CAUTION
Before sending the products to a LEVEL 3 repair centre, make sure that you
have done every hardware upgrading.
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document, use and communication of its contents
not permitted without written authorization.
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document, use and communication of its contents
not permitted without written authorization.
Place the rear casing on the plastic positionning tool ( position1 )
Place the lower shielding in the rear casing . Be aware of the positionning pin guide .
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document, use and communication of its contents
not permitted without written authorization.
Place the radiodigital board in the lower shielding. Be aware of J 904 , J 301 , and the positionning pin guide .
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document, use and communication of its contents
not permitted without written authorization.
Place the upper shielding . Be aware of the positionning pin guide .
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document, use and communication of its contents
not permitted without written authorization.
Place the upper shielding with 2 white screws ; shift the shielding towards J 904 .
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document, use and communication of its contents
not permitted without written authorization.
Screw the 3 grey screws ; respect the order of screwing as shown as above
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document, use and communication of its contents
not permitted without written authorization.
Ionize the MMI board ; be aware of the display
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document, use and communication of its contents
not permitted without written authorization.
Place the front casing on the plastic positionning tool ( position 2 ) .
Be aware there is no dust on the glass of the front casing : ionize it .
Assemble the MMI board with the front casing + keypad .
Be aware of the earpiece contacts .
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document, use and communication of its contents
not permitted without written authorization.
Assemble the rear casing + the radiodigital board to the MMI board + keypad .
be aware of the good position of the volume keys .
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document, use and communication of its contents
not permitted without written authorization.
Place the yellow screws ; respect the order of screwing as shown above .
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document, use and communication of its contents
not permitted without written authorization.
Place the 2 black screws .
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document, use and communication of its contents
not permitted without written authorization.
Screw the antenna as shown above .
Check the SWITCH ON of the handset .
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7) STICKERS
7.1)Rear casing sticker
Find below the specification concerning the stickers for BE 1 product , the file associated is developped with the software CODESOFT and created on printer ZEBRA SPRITE 500 203 DPI . The name of the file is IMEI_BE.LAB This sticker must be printed when the rear casing has been changed .
11
2
7
1
3
8
6
5
4
10
Position
1
Name
Code
(mm)
19.25 7.30 0 6x6 Variable 50 max DATAMATRIX
DATAMATRIX
2
Product Type 17.00 13.36 180 - 20 max “ type ”Helvetica PROD
3
Distributeur 13.40 13.36 180 - 40 max “ type ”Helvetica DISTRIB
4
Commercial
17.00 8.20 180 - 15 alpha “ type ”Helvetica REFCOM
Positio
x
n Y
(mm)
Orient. Heigh
(code
Barres
)
Nb and type for
caracters
Police / code Variable
ratio 3
Référence
5
Texte
17.00 11.70 180 - - “ type ”Helvetica -
“ Made in
Europe ”
6
Hardware
17.00 9.90 180 - 2 “ type ”Helvetica PTH
technical level
7
Software
13.00 9.90 180 - 2 “ type ”Helvetica PTS
technical level
8 9
10
11
Date Code 9.00 9.92 180 - 3 alpha “ type ”Helvetica DC
IMEI (number) 17.40 6.00 180 - 15 num “ type ”Helvetica IMEI15
IMEI (bar code) 2.20 0.55 0 3,5 15 num 128 ratio 2 IMEI15
Vibrator
180 Logo
Compatibility
9
DM
Content of DATAMATRIX code :
IMEI/Industrial reference/Hardware tech. level/Software tech. level/Commercial reference
If the 2D bar code is not readable , you can enter the references manualy For this , use the file named : BE_SAV enter the references in the fields and for the commercial reference type :3DS-SAV .
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7.2) Software Technical Level sticker
When the rear casing has not been changed , it is mandatory to upgrade the indication of the software technical level on the handset , as the software has been upgraded (unless the upgrade software is the same as the previous software) A sticker indicating the software technical level must be sticked on the rear casing :
Software technical Level
16A
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8) CUSTOMIZATION SOFTWARE DOWNLOADING
8.1 Customization with an ACKSYS equipment
The customization software runs under WINDOWS 95
For customization the interface box must be plugged in POSITION 2 on ACKSYS box
Under the screen PROGRAM MANAGER click on TELE BE1 Exx_xx or TELE BE3 Exx_xx
Read the DATAMATRIX
Put the terminal on the interface (ref : 24003096 ) and validate by ENTER
Wait for the message “ PASS ”*
See Data for customization on the “ BE1 or BE3 Software Documentation ”
*If the message is “ FAIL ” the terminal needs a LEVEL 3 repair
(1)
Content of DATAMATRIX code :
IMEI/Industrial reference/Hardware tech. level/Software tech. level/Commercial reference
(1)
code with the “ 2D scanner ”
8.2 Customization with an ELIOS equipment
See Elios documentation for the installation of the system.
The customization software runs under WINDOWS NT
Click on OTR BE1 or OTR BE3
Fill in the fields :
- enter the « Commercial Reference »
- enter any value for the « n° OPL » (e.g : 99)
- enter any value for the « n° OF » (e.g : 12)
- enter the quantity of the handstets to customize
Click on « Lancer le lot »
Click « oui » to confirm the customization
Wait for the end of « Phase d’initialisation »
Put the handset on the interface (the LED lights orange )
Wait for the LED lights green *
See Data for customization on the “BE1 or BE3 Software Documentation ”
* if the LED lights red : an error message appears (e.g : a faulty code such as Z xxx)
9) FINAL TEST
The final test is divided into 2 parts : a functional part and a measurement part.
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9.1 Functionnal test
During the functional test, the following points must be checked :
Cosmetic aspect of the handset, the stickers state on the rear casing
Switch on the handset
Welcome message (see « BE1 or BE3 software documentation »)
The display and keypad backlighting
Functionning of all the keys(bip and display )
Plug of a charger : right position of the charger, display of the charge indicator
Place the protection cap of the RF connector (J 300)
9.2 Measurements
At least the following must be checked :
Measurements Channels Power levels Conditions Connection Mobile 63* 9 Car kit Call base from mobile 5* 9 Car kit Power level measurements Phase error measurements RX level measurements
5* 5* 5*
5 5 5
Car kit Car kit Car kit
Power level measurements Phase error measurements RX Level measurement
Power level measurements Phase error measurements RX Level measurements
Power level measurements Phase error measurements RX Level measurements
Power level measurements Phase error measurements RX Level measurements
70* 70* 70*
120* 120* 120*
515* 515* 515*
880* 880* 880*
9 5 19
5 5 5
0 0 0
0 0 0
Car kit Car kit Car kit
Car kit Car kit Car kit
Car kit Car kit Car kit
Car kit Car kit
Car kit Audio test (GSM) 70* 9 Car kit Hang up 70* 9 Car kit Call mobile from base 700* 9 Radiated measurements Power Level measurements 700* 0 Radiated measurements Audio test (DCS) 700* 0 Radiated measurements Audio test (GSM) 70* 5 Radiated measurements Hang up 70* 9 Radiated measurements
*these values are given for indication,compatible low,middle and high channels have to be found
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APPENDIX 1
FAULT CODES
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FAULT CODES FOR HANDSET FAILURE DESCRIPTION
Code Description Comments
AFF
CLA
ECL
EST
MEC
SIM VIB
ECH
RIN
DHO LOC
MST CHB
Display failure No displaying, missing lines or columns
Keyboard or TPA or
lateral keys failure
Lighting problem On keyboard or display
Cosmetic problems
Mechanical failure
SIM reader failure The product requests “check SIM”
Integrated vibrator
problem
Audio Bad audio in discrete mode or in integrated hands free, or in a car kit
Ringing + key beep
failure
Date / Hour problems The product asks for the date after a switch off without taking off the battery
Locked by customer The end-user has programmed something in the menus and thinks the product is
Switch On failure The handset does not switch ON, but the battery is OK
Battery charge failure The charge of the battery does not work correctly, but the battery is OK
The handset is functional, but the end-user sends the phone back to after sales for
aesthetic reasons (eg : defective housing at antenna connection, striped window)
The handset is non functional because of an external broken part (eg : battery
Pressing a key does not work or the sensation is not OK.
connector broken , rear connector damaged)
The ringing or beep sound is not OK
faulty (eg : product code, switch off after 10 minutes …)
BAT
OTO
NWK
RFM
RST
SLO
NFF
OXY
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Battery failure if the handset is functional and the battery is NOK (eg short circuit on an element..)
Concerns only the handsets coming back with their battery
Autonomy problem The end user complains about autonomy problem, but the handset is functional
Network error failure Problem of RF connection in live network (name of the operator does not appear, or
network icon blinks…)
Radio measurement
failure
Auto switch off or Reset If the end user complains about auto switch off or reset, but nothing can be seen in
SIM Lock failure The product asks for “ NETWORK KEY ” when switched on
No Fault Found
Corrosion problem Only if corrosion is the cause of the return in after sale.
Concerns any measurements on a GSM tester
the repair process
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Page 45
APPENDIX 2
EQUIPMENT FOR LEVEL 2 REPAIR CENTRE
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MANDATORY EQUIPMENT SUPPLIED BY ALCATEL
Plastic positionning tool (for assembly / disassembly)
Plastic positionning tool for radiodigital board
Final test kit (charger, battery, 2 SIM test cards, car kit)
Dummy battery (for DHO test)
ACKSYS equipment (bench and interfaces)
Dongle (used for downloading and customisation)
Stickers
MANDATORY EQUIPMENT NOT SUPPLIED BY ALCATEL
Table cover and wristlet for ESD protection
Soldering iron (adjustable temperature)
Hot air machine
Solder
Desoldering wick
Electrical or manual dynamometric screw driver
Ionizing air gun or cold air blower
Binocular
Printer (2D bar code compatible)
2D bar code reader (with the cable which allows to plug the reader and the keyboard
in parallel)
GO/NOGO tester
Computer for ACKSYS equipment
Software for stickers printing
ED 04 09/10/00 REPAIR DOCUMENTATION BE1 and BE3 Level 2 BE 1/BE3
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All rights reserved.Passing on and copying of this document, use and communication of its contents are not permitted without authorization
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