PART LIST............................................................................................................................................. 32
Model No.: LCT-20PSST
Version: 1.0
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SAFETY PRECAUTIONS
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or welding
any components or inserting /plugging in connection wire Anti static measures to be taken
(throughout the entire production process).
a. Do not touch here and there by hand at will
b. Be sure to use anti static electric iron
c. It’s a must for the welder to wear anti static gloves
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LCD
a. Screens are different from one model to another and therefore not interchangeable. Be sure
to use the screen of the original model for replacement.
b. Operation voltage of LCD screen is 700-825V. Be sure to take proper measures in protecting
yourself and the machine when testing the system in the course of normal operation or right
after the power is witched off. Please do not touch the circuit or the metal part of the module
that is in operation mode. Relevant operation is possible only one minute after the power is
switched off.
c. Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
d. Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen or nearby fire source, heating equipment and devices or exposure to sunlight
etc. Otherwise bad effect will result.
e. If any foreign substance such as water, liquid, metal slices or other matters happens to fall
into the module, be sure to cut the power off immediately and do not move anything on the
module lest it should cause fire or electric shock due to contact with the high voltage or short
circuit.
f. Should there be smoke, abnormal smell or sound from the module, please shut the power off
at once. Likewise, if the screen is not working after the power is on or in the course of
operation, the power must be cut off immediately and no more operation is allowed under
the same condition.
g. Do not pull out or plug in the connection wire when the module is in operation or just after
the power is off because in this case relatively high voltage still remains in the capacitor of
the driving circuit. Please wait at least one minute before the pulling out or plugging in the
connection wire.
Model No.: LCT-20PSST
Version: 1.0
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h. When operating or installing LCD please don’t subject the LCD components to bending,
twisting or extrusion, collision lest mishap should result.
i. As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s
necessary to pay attention to anti static. Before servicing LCD TV make sure to take anti
static measure and ensure full grounding for all the parts that have to be grounded.
j. There are lots of connection wires between parts behind the LCD screen. When servicing or
moving the set please take care not to touch or scratch them. Once they are damaged the
screen would be unable to work and no way to get it repaired.
k. Special care must be taken in transporting or handling it. Exquisite chock vibration may leas
to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a
strong case before the transportation or handling.
l. For the storage make sure to put it in a place where the environment can be controlled so as
to prevent the temperature and humidity from exceeding the limits as specified in the manual.
For prolonged storage, it is necessary to house it in an anti-moisture bag and put them
altogether in one place. The ambient conditions are tabulated as follows:
o
Temperature Scope for operation 0 ~+50
Scope for storage -20 ~ +60oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
m. Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called “ghost shadow”. The extent of the residual picture varies with
the maker of LCD screen. This “ghost shadow” may remain in the picture for a period of
time (several minutes). But when operating it please avoid displaying still picture in high
brightness for a long time.
3. Points for attention during installation
a. The front panel of LCD screen is of glass. When installing it please make sure to put it in
place.
b. For service or installation it’s necessary to use specified screw lest it should damage the
screen.
c. Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect.
d. When dismantling or mounting the protective partition plate that is used for anti vibration
and insulation please take care to keep it in intactness so as to avoid hidden trouble.
e. Be sure to protect the cabinet from damage or scratch during service, dismantling or
mounting.
C
Model No.: LCT-20PSST
Version: 1.0
-6 -
ALIGNMENT INSTRUCTION
1. Test equipment
PM5518 (Video signal generator)
K-7253 (VGA signal generator)
CA210 (White balancer)
2. The alignment flow chart
Production of main board and TV board on the line
Check the main board and supply power board
Combined test for general assembly and aging
ADC correction and white balance adjustment
Connect to central signal source; check if various TV
functions (station skipping, modulate quantity control etc),
check if the output of earphone and speaker are normal
Input AV/S signal and HDTV signal; check
Written N101 and N304
various functions under AV/S terminal
Model No.: LCT-20PSST
Version: 1.0
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3. Written program
Written program of IC(N101, N304)
4. Main board adjustment
a. According to wiring diagram, connect main board to supply power, the indicator to red.
b. Press the POWER button in the senor control, the indicator to blue.
c. Check the picture and sound is normal of TV /SCART /YPBPR /RGB /DVI channel.
5. Aging
a. Install the set.
b. Turn on the set, select the TV channel, then let the set no signal in state.
c. Aging one hour.
6. White balance
a. Enter RGB channel
b. Input grid signal (C_Hat_16x12(w)) of 60Hz of VGA terminal, resolution to 640 x 480 of in
optimum resolution. Adjust H-center and V-center, let to the picture normal.
c. Input gray (H)-16 signal, enter the factory menu, select “VGA AUTO COLOR”
d. Exit the factory menu, select the YPBPR /YCBCR channel.
e. Input the YPBPR signal, adjust different signal.
f. Input gray (H)-8 signal, using the CA-210 test the third level, adjust brightness and contrast,
let brightness to 180nit, enter factory menu, still the green color temperature value, adjust
blue color temperature and red color temperature, let to x = 0.28 ± 0.02, y = 0.299 ± 0.02.
Input VGA signal and check if display is normal
in the state of PC and various functions (analog
quantity control, line /field center etc.)
Input YpbPr /YcbCr signal, check the screen display is
normal in the various channel and various functions
(analog quantity control, line /field center etc.)
Check accessories and then packing
Model No.: LCT-20PSST
Version: 1.0
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7. Performance inspection
a. TV function
Enter the search menu → auto search, connect RF-TV terminal to the central signal source,
check if there is station skipping.
b. AV /S input terminal
Input AV /S signal, check the picture and sound is normal.
c. VGA terminal
Input the VGA signal (table 1), and auto correction it, check the picture and sound is normal.